Hammerhead HG2200AT Page 21 Operator'S Manual Download

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20 - Safety

HG2200/HG2200AT Operator’s Manual

Emergency Procedures

If an Electric Line Is Damaged

If you suspect an electric line has been damaged and you are

in pit

, DO NOT MOVE and DO NOT

TOUCH ANYTHING. Remain in pit and take the following actions. The order and degree of action will

depend upon the situation.

•

Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact

utility.

•

Contact utility company to shut off power.

•

Do not leave pit until given permission by utility company.

If you suspect an electric line has been damaged and you are

out of pit

, DO NOT TOUCH ANYTHING.

Take the following actions. The order and degree of action will depend upon the situation.

•

LEAVE AREA. The ground surface may be electrified, so take small steps with feet close together to

reduce the hazard of being shocked from one foot to the other.

•

Contact utility company to shut off power.

•

Do not return to jobsite or allow anyone into area until given permission by utility company.

If you suspect an electric line has been damaged and you are

on other piece of equipment

, DO NOT

MOVE. Remain on truck or trailer and take the following actions. The order and degree of action will

depend upon the situation.

•

Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact

utility.

•

Contact utility company to shut off power.

•

Do not return to area or allow anyone into area until given permission by utility company.

Summary of Contents for HG2200AT

Page 1: ...TECHNICAL PUBLICATIONS Operator s Manual HG2200 HG2200AT Issue 2 1 960 1119 Original Instruction...

Page 2: ...ontents Serial Number Location 2 Intended Use 3 Equipment Modification 3 Unit Components 4 Tracked Unit 4 Wheeled Unit 5 Operator Orientation 6 Tracked Unit 66 Wheeled Unit 6 Operating Area 7 Winch 7...

Page 3: ...nual Serial Number Location 2 Overview Serial Number Location Record serial numbers and date of purchase in spaces provided date of manufacture date of purchase winch unit serial number 1 engine seria...

Page 4: ...visions required for operating in extreme temperatures Use in any other way is considered contrary to the intended use HammerHead pipe bursters and power units should be operated serviced and repaired...

Page 5: ...AT Operator s Manual Unit Components 4 Overview Unit Components Tracked Unit 1 Winch 2 Mast 3 Tracks 4 ESID strobe 5 Wireless remote control lights 6 Stabilizer 7 Downhole unit Optional j64om003w eps...

Page 6: ...200AT Operator s Manual Unit Components Overview 5 Wheeled Unit 1 Winch 2 Mast 3 Tires 4 ESID strobe 5 Wireless remote control lights 6 Stabilizer 7 Downhole unit 8 Hitch Optional j64om004w eps 1 2 3...

Page 7: ...on Tracked 1 Front of unit 2 Right side of unit 3 Rear of unit 4 Left side of unit Wheeled Unit 1 Front of unit 2 Right side of unit 3 Rear of unit 4 Left side of unit IMPORTANT Top view of unit is sh...

Page 8: ...7 Operating Area Winch Operator should stand only in the location marked by number 1 Tracks Operator should stand only in the location marked by number 1 IMPORTANT Top view of unit is shown IMPORTANT...

Page 9: ...erview for basic operating procedures Cross references such as See page 50 will direct you to detailed procedures Bulleted Lists Bulleted lists provide helpful or important information or contain proc...

Page 10: ...n place after this manual was published For the latest information on HammerHead equipment see your HammerHead dealer Thank you for buying and using HammerHead equipment Reporting Safety Defects If yo...

Page 11: ...l Issue number 2 1 OM 09 11 Part number 960 1119 Copyright 2017 2018 2019 by Earth Tool Company LLC HammerHead and HydroBurst are registered trademarks of Earth Tool Company LLC This product and its u...

Page 12: ...nd classifying the jobsite planning the installation and preparing the jobsite for work 51 Drive procedures for startup cold start driving and shutdown 63 Transport procedures for lifting and hauling...

Page 13: ...Support the warranty policy for this machine and procedures for obtaining warranty consideration and training 133 Service Record a record of major service performed on the machine 135 Appendix additio...

Page 14: ...4 California Proposition 65 Warning 14 Emergency Procedures 15 Electric Strike Description 15 If an Electric Line is Damaged 16 If a Gas Line is Damaged 17 If a Fiber Optic Cable is Damaged 18 If Mach...

Page 15: ...bsite Mark jobsite clearly and keep spectators away Wear personal protective equipment Review jobsite hazards safety and emergency procedures and individual responsibilities with all personnel before...

Page 16: ...can injure or kill Many work related electrocutions result from contact with less than 440 volts Most electric strikes are not noticeable but indications of a strike include power outage smoke explos...

Page 17: ...ng actions The order and degree of action will depend upon the situation LEAVE AREA The ground surface may be electrified so take small steps with feet close together to reduce the hazard of being sho...

Page 18: ...ly and quickly Warn others that a gas line has been cut and that they should leave the area Leave jobsite as quickly as possible Immediately call your local emergency phone number and utility company...

Page 19: ...safety precautions have been taken Electric Strike Description When working near electric cables remember the following Electricity follows all paths to ground not just path of least resistance Pipes...

Page 20: ...HG2200 HG2200AT Operator s Manual Emergency Procedures Safety 19 power outage smoke explosion popping noises arcing electricity If any of these occur assume an electric strike has occurred...

Page 21: ...ng actions The order and degree of action will depend upon the situation LEAVE AREA The ground surface may be electrified so take small steps with feet close together to reduce the hazard of being sho...

Page 22: ...ly and quickly Warn others that a gas line has been cut and that they should leave the area Leave jobsite as quickly as possible Immediately call your local emergency phone number and utility company...

Page 23: ...e Catches on Fire Perform emergency shutdown procedure and then take the following actions The order and degree of action will depend on the situation Immediately move battery disconnect switch if equ...

Page 24: ...t levels DANGER WARNING and CAUTION Learn what each level means indicates a hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most...

Page 25: ...l Machine Safety Alerts 24 Safety Machine Safety Alerts 1 Moving parts can crush and cut hand or foot Stay away 2 Lift point See Transport chapter for more information 3 Crushing weight could cause de...

Page 26: ...ignite and cause burns No smoking no flame no spark 8 Do not get boom near power lines Death or serious injury will occur Keep required distance between boom and power lines Use a spotter 9 Jobsite h...

Page 27: ...nual Machine Safety Alerts 26 Safety 12 Equipment can be operated by remote control Stay away 13 Fire or explosion possible Do not use starter fluid 14 Exposure to high noise levels may cause hearing...

Page 28: ...Winch Controls 28 Wireless Remote Controller 34 Wireless Remote Controller Secondary Functions 37 Track Tethered Remote Control 40 Gauges and Indicators 41 Optional Electric Strike System ESID 44 Manu...

Page 29: ...essure adjustment switch 6 Winch control lever 7 Remote engine stop button 8 Ignition switch 9 Auxiliary light switch 10 Wireless remote controller enable switch 11 Stabilizer control switch 12 Mode s...

Page 30: ...counterclockwise IMPORTANT Pushing throttle adjustment control all the way in does not stop the engine 2 Electronic throttle switch To run engine at full throttle press top To run engine at low thrott...

Page 31: ...ition To pull cable in move lever to the right NOTICE Lever will remain engaged until moved to other position IMPORTANT Cable will push out or pull in at any engine speed Must be in neutral to start e...

Page 32: ...ight stabilizer move 2 up and hold To lower right stabilizer move 2 down and hold See Manual Stabilizer Controls on page 47 12 Mode selection switch To enable winch controls press left To put controls...

Page 33: ...cting the wireless remote controller to winch via cable harness instead of radio signals eliminates interference from nearby sources 15 Auxiliary outlet Provides power for other equipment Power output...

Page 34: ...peed control To increase speed while pulling cable in turn knob to the right To decrease speed while pulling cable in turn knob to the left IMPORTANT There is a minimum setting that needs to be achiev...

Page 35: ...atus indicator 9 Power Start Horn switch 10 Right multifunction joystick 11 Operator presence switches 12 Remote hardwire connection IMPORTANT Throttle is automatically set to high when any machine fu...

Page 36: ...e 36 for more information 3 Speed selection switch To select High speed range move up To select Medium speed range move down To select Low speed range move down again 4 Left multifunction joystick Mov...

Page 37: ...art Horn switch To turn power on hold switch up until yellow LED indicator comes on and then blinks green Release switch Wireless remote control light page 4 will shine To start operation hold switch...

Page 38: ...onnecting the wireless remote controller to winch via cable harness instead of radio signals eliminates interference from nearby sources IMPORTANT To switch between secondary functions see Menu select...

Page 39: ...zer move left joystick up To lower left stabilizer move left joystick down IMPORTANT Lower left and right stabilizers to the ground together then adjust individually 5 Mast Winch set up To raise the m...

Page 40: ...ve the right joystick up To pull cable in move the right joystick down To select speed see Speed selection switch on page 35 7 Mode Selection To enable auxiliary mode move the right joystick up To dis...

Page 41: ...l To move left track forward move lever forward To move left track backward move lever back 2 Right track control To move right track forward move lever forward To move right track backward move lever...

Page 42: ...icator 6 Hydraulic fluid temperature indicator 7 Hydraulic fluid filter restriction indicator 8 Cold start wait indicator Item Description Notes 1 Hydraulic pressure gauge Displays hydraulic pressure...

Page 43: ...tart up and when engine oil pressure is low NOTICE If engine pressure is too low the unit will shut down in 15 seconds Check engine oil level 4 High temperature indicator Flashes red on start up and w...

Page 44: ...f indicator lights stop engine and service unit 7 Hydraulic fluid filter restriction indicator Lights yellow when hydraulic fluid filter flow is restricted NOTICE If indicator lights stop engine and s...

Page 45: ...ator 6 Current detection problem indicator 7 ESID Alarm interrupt button 8 ESID Self test button Item Description Notes 1 LCD display Displays the amount of current and voltage being detected as a per...

Page 46: ...ings increase A filled indicator bubble in the triangle represents a strike warning condition and will trigger the alarm s and strobe s NOTICE The ESID does not indicate proximity to electric lines Sy...

Page 47: ...nsing circuit See Troubleshoot Strike System on page 97 7 ESID alarm interrupt button To turn off strike alarm at unit press 8 ESID self test button To start a manual self test press To reset the syst...

Page 48: ...eeled unit only Item Description Notes 1 Rear stabilizers Pull down and secure with pins 2 Manual stabilizer handle skid unit only Turn handle clockwise to lower stabilizer Turn handle counterclockwis...

Page 49: ...Work Light Item Description Notes 1 Auxiliary work light switch To turn auxiliary work light on press top To turn auxiliary work light off press bottom 2 Auxiliary work light outlet Provides power fo...

Page 50: ...nect Item Description Notes Battery disconnect switch To connect move right To disconnect move left NOTICE Do not operate battery disconnect switch with engine running To avoid equipment damage wait t...

Page 51: ...HG2200 HG2200AT Operator s Manual Battery Disconnect 50 Controls...

Page 52: ...raffic Control 52 Plan for Emergency Services 52 Inspect Site 53 Identify Hazards 62 Select Installation and Bursting Pit Locations 54 Classify Jobsite 55 Select a Classification 55 Apply Precautions...

Page 53: ...the US or Canada call 811 US or 888 258 0808 US and Canada Also contact any local utilities that do not participate in the One Call service In countries that do not have a One Call service contact al...

Page 54: ...ad crossings or streams signs of utilities buried utility notices utility facilities without overhead lines gas or water meters junction boxes drop boxes light poles manhole covers sunken ground traff...

Page 55: ...ctors affecting risks create an unsafe condition for pipe bursting Traffic Vehicle and pedestrian traffic must be a safe distance from pulling equipment Allow at least 10 3 m buffer zone around equipm...

Page 56: ...e working Comply with all utility notification regulations before digging or winching Verify location of previously marked underground hazards Mark jobsite clearly and keep spectators away Remember jo...

Page 57: ...ft excavation Have service shut down while work is in progress Have electric company test lines before returning them to service Natural Gas Jobsite Precautions Position equipment upwind from gas line...

Page 58: ...Other Jobsite Precautions You may need to use different methods to safely avoid other underground hazards Talk with those knowledgeable about hazards present at each site to determine which precaution...

Page 59: ...flags or paint Jobsite hazards could cause death or serious injury Use correct equipment and work methods Use and maintain proper safety equipment 274 050 274 724 2P 700 133 To help avoid injury If j...

Page 60: ...ator s Manual Prepare Jobsite Prepare 59 Dig Bursting Pit Minimum Bursting Pit Length A Width B U S metric U S metric 37 1 94 2 cm 40 0 101 6 cm Centerline of cable is 0 44 11 2 mm above the bottom pl...

Page 61: ...adius Bursting Pit 2 Must accommodate the length and angle of the downhole unit Check Supplies and Prepare Equipment Check Supplies marking flags or paint fuel hydraulic oil keys cutting heads clevis...

Page 62: ...te wrap of cable onto the drum 10 Set the start position of the second wrap on drum between 12 00 6 and 1 00 7 11 Install drive chain from drum assembly to level wind assembly with tension set to the...

Page 63: ...Accessories Fire Extinguisher If required mount a fire extinguisher near the power unit but away from possible points of ignition where shown The fire extinguisher should always be classified for both...

Page 64: ...HG2200 HG2200AT Operator s Manual Drive 63 Drive Chapter Contents Start Unit 64 Steer Unit 65 Tips to Reduce Track Wear 65 Safe Slope Operation 66 Shut Down Unit 66...

Page 65: ...se to start machine 6 Run engine at half throttle or less for five minutes before operating machine Ensure all controls function properly Misuse of machine can cause death or serious injury Read and u...

Page 66: ...shards and broken concrete will damage rubber tracks and undercarriage components Excessive operation on concrete or asphalt will shorten track life When storing your machine keep tracks away from rai...

Page 67: ...2 Reduce engine speed to idle 3 Lower rear stabilizers to the ground 4 Turn ignition key to off position 5 Lower manual stabilizer manual trailer jack if equipped 6 For maintenance or long term stora...

Page 68: ...HG2200 HG2200AT Operator s Manual Transport 67 Transport Chapter Contents Lift 68 Points 68 Procedure 68 Haul 70 Wheeled Unit 69 Tracked Unit 72 Retrieve Tracked Unit 73...

Page 69: ...edure Tracked Unit Use equipment capable of supporting the unit s size and weight See Specifications on page 129 or measure and weigh equipment before lifting Crushing weight could cause death or seri...

Page 70: ...2200AT Operator s Manual Lift Transport 69 Wheeled Unit Use equipment capable of supporting the unit s size and weight See Specifications on page 129 or measure and weigh equipment before lifting j64o...

Page 71: ...d Unit Prepare Unit 1 Remove legs from downhole unit Using pins secure in storage location as shown T 2 Turn downhole unit to the upright position and secure with pin shown Crushing weight could cause...

Page 72: ...reakaway switch cable to tow vehicle Do not connect to hitch or hitch ball 5 Attach breakaway cable to the towing vehicle bumper or frame 6 Plug trailer electrical connector into tow vehicle connector...

Page 73: ...5 Ensure engine is at full throttle and slowly drive unit onto trailer 6 Lower stabilizers to trailer floor 7 Stop engine when unit is safely positioned on trailer bed 8 Attach tiedowns to winch wher...

Page 74: ...maximum towing force of 1 5 times unit weight use towing chains appropriately rated for maximum towing force attach chains to indicated tow points facing towing vehicle To attach chains to tow points...

Page 75: ...HG2200 HG2200AT Operator s Manual Retrieve Tracked Unit 74 Transport...

Page 76: ...r s Manual Burst Pipe 75 Burst Pipe Chapter Contents Setup and Configure 76 Setup Mast 77 Push Cable 80 Connect Tooling Head 81 Same Path Pipe Slitting Technology 81 Burst Head 82 Pull New Product 83...

Page 77: ...vehicle 3 Lower rear stabilizers in the desired location 1 Tooling head 2 Wire cable 3 Winch NOTICE Follow U S Department of Labor regulations on excavating and trenching Part 1926 Subpart P and othe...

Page 78: ...nsure cable has eye shown 3 If cable does not have eye use a mast stop shown Moving parts can crush and cut hand or foot Stay away To help avoid injury Keep hands and fingers clear of the mast Ensure...

Page 79: ...down to open latch 2 10 Use winch control lever to lower the mast to the desired depth Cable speed control may be used to control how quickly the mast is lowered 11 When mast reaches desired depth loc...

Page 80: ...nit up or down from the centerline of the existing utility 3 Remove pin shown to pivot downhole assembly to desired position Reinsert pin to secure in place 4 Pivot legs to desired position and secure...

Page 81: ...e To help avoid injury Maintain 2 way communication between bursting pit and all other personnel Make sure all personnel are clear of moving parts Do not attempt to use any part of body to assist wire...

Page 82: ...6 Tighten swivel in the expander 7 Attach swivel to pipe puller 6 Misuse of machine can cause death or serious injury Read and understand operator s manual and all other safety instructions before us...

Page 83: ...the installation pit 2 Connect the burst head 3 to the product 4 using burst head bolts 5 3 Insert pneumatic tool 6 into product pipe and burst head assembly 4 Connect cable 1 to shackle 2 that has b...

Page 84: ...d all other personnel Make sure all personnel are clear of moving parts Keep personnel at the proper operating area See Operating Area on page 7 Keep hands and feet away Do not attempt to use any part...

Page 85: ...Set pressure to approximately 1000 psi 69 bar and start to winch the tooling and pipe assembly into the installation pit aligning the tooling string with the mount of the exiting pipe 8 While winching...

Page 86: ...Slitting Technology 1 Shut down unit See Shut Down Unit on page 66 2 Remove pipe puller from swivel 3 Remove wire cable from jaws and pull out of the blade set and expander Burst Head 1 Shut down unit...

Page 87: ...HG2200 HG2200AT Operator s Manual Finish Installation 86 Burst Pipe...

Page 88: ...oting 89 Track Tethered Remote Control 88 Auxiliary Work Light 90 Same Path Pipe Slitting Technology 88 Burst Head 91 Wire Cable 92 Maintaining Wire Cable 92 Electric Strike System Optional 93 FCC Sta...

Page 89: ...t with machine 2 Ensure wireless remote control enable switch is on See page 31 3 Move power start horn switch up again with controls in neutral until horn sounds Equipment can be operated by remote c...

Page 90: ...a safe distance If in an area with interference try changing the channel see below If communication link indicator is red communication has been lost Shut down wireless remote and restart to try to en...

Page 91: ...sitive battery terminal 5 Connect black ground clamp to machine frame away from battery 6 Operate tracks using track tethered remote control See Track Tethered Remote Control on page 40 Auxiliary Work...

Page 92: ...and turn auxiliary work light switch to the on position See Auxiliary Work Light on page 90 Same Path Pipe Slitting Technology The tooling is used when installing polyethylene and high density polyet...

Page 93: ...ver stress wire cable Only use wire cable for the specified job Wire Cable Length cable 7 8 2590 feet 789 m 2500 feet 762 m usable Misuse of machine can cause death or serious injury Read and understa...

Page 94: ...al HammerHead dealer to have the electric strike system tested FCC Statement The Electric Strike System has been tested and found to comply with the limits for a Class A digital device pursuant to Par...

Page 95: ...6 2 m away from any part of system 2 Clip voltage limiter to voltage stake Assemble Grid Mat 1 Remove mat from storage 2 Place mat next to operator s station 3 Connect bonding cables to grid mats 4 R...

Page 96: ...em an error code will be displayed Anytime this happens press self test button to retest If error code is still displayed and does not appear in this chart have control module checked or replaced Code...

Page 97: ...ac current coil failed 519 POST CD V self test dc voltage input error self test of dc voltage input amplifier failed 520 POST DC I self test dc current input error self test of dc current input amplif...

Page 98: ...it Check unit electric system Check that harness from unit to control module is connected Defective control module Have control module checked or replaced OK indicator is on but electrical power suppl...

Page 99: ...ntrol module and current transformer Defective current transformer 1 Disconnect current transformer 2 Check for 20 40 ohms from pin 1 to pin 4 20 40 ohms from pin 1 to pin 2 and less than 1 ohm from p...

Page 100: ...through current transformer 2 Clip ends of lead wires together to make one loop 3 Move simulator switch to current and press test button 4 Watch screen and lights above display on strike system Three...

Page 101: ...rd or tire but near frame of unit 2 Clip one lead to frame 3 Clip other lead to one voltage limiter mount 4 Move simulator switch to voltage and press test button 5 Watch screen and lights above displ...

Page 102: ...HG2200 HG2200AT Operator s Manual Complete the Job 101 Complete the Job Chapter Contents Stow Components 102 Restore Jobsite 102 Stow Tools 102...

Page 103: ...te the Job Stow Components Load unit as specified See Transport on page 67 for more information Restore Jobsite Fill in installation bursting and service connection pits Stow Tools Make sure all acces...

Page 104: ...ervice Precautions 104 Welding Precaution 104 Washing Precaution 104 Recommended Lubricants Service Key 105 Engine Oil Temperature Chart 106 Approved Coolant 106 Approved Fuel 107 Each Use 108 50 Hour...

Page 105: ...g can damage electronics Welding currents can damage electronic components Always disconnect the ECU ground connection from the frame harness connections to the ECU and other electronic components pri...

Page 106: ...ation on engine lubrication and maintenance see your engine manual Item Description DEO Diesel engine oil meeting or exceeding API CF SAE 10W 30 DEAC Low silicate fully formulated diesel engine antifr...

Page 107: ...s specification NOTICE Do not use water or high silicate automotive type coolant This will lead to engine damage or premature engine failure Do not mix heavy duty diesel engine coolant and automotive...

Page 108: ...5 B5 are approved for use in this unit The fuel used must meet the specifications for diesel fuel shown above In certain markets higher blends may be used if certain steps are taken Extra attention i...

Page 109: ...k Tasks Notes Check engine oil level DEO Check engine coolant level DEAC Check hydraulic fluid level HF Check tire pressure and lug nut torque Wheeled unit 90 ft lb 122 N m Check fuel level and refuel...

Page 110: ...level before startup and every 10 hours of operation Add HF at fill 1 to maintain fluid level at halfway point on sight glass 2 Contents under pressure Relieve pressure before opening Death or injury...

Page 111: ...every 10 hours of operation Fill fuel tank at fill 1 with approved fuel to fill line on fill pipe 2 at the end of each day to prevent condensation Pressure Stage Torque 105 psi 7 2 bar First 50 60 ft...

Page 112: ...evel wind shaft bearings shown before startup and every 10 hours of operation with EPG Grease Level Wind Shaft Grease level wind shafts before startup and every 10 hours of operation with EPG Grease B...

Page 113: ...rom idler to sprocket as shown 4 Pump EPG into fitting 2 until distance between top edge of bottom of track and straightedge A is 1 1 2 to 2 37 5 50 mm 5 Lower stabilizer 6 Drive straight forward one...

Page 114: ...10 hours of operation Ensure that valve is not inverted damaged plugged or cracked Inspect Wire Cable Inspect wire cable before each use Replace damaged wire cable immediately Obvious damage includes...

Page 115: ...To change 1 Remove wing nut 1 to remove cover 2 2 Remove and clean filter element 3 Replace if needed See Change Air Filter on page 126 3 Wipe inside of housing 4 and wash cover 4 Replace filter elem...

Page 116: ...Service 115 Check Fuel Lines Check fuel lines after 50 hours for wear or cracks Check fuel line for loose or broken clamp bands Grease Bull Wheel Sprockets Grease the bull wheel sprockets every 50 ho...

Page 117: ...aks Wear protective clothing including gloves and eye protection Before disconnecting a hydraulic line turn engine off and operate all controls to relieve pressure Lower block or support any raised co...

Page 118: ...s Manual 50 Hour Service 117 Grease Mast Pivots Grease mast pivots shown every 50 hours with EPG Grease Mast Cable Sheave Bearings Grease mast cable sheave bearings shown every 50 hours with EPG j64o...

Page 119: ...ed 3 Add DEO at fill 2 until oil level is at highest capacity on dipstick Check Fan Belt Check alternator fan belt tension every 100 hours 1 Apply pressure to fan belt 2 between pulleys Belt should mo...

Page 120: ...nnections 10 Ensure that battery tiedowns are secure 11 Turn battery disconnect to the ON position Explosion possible Serious injury or equipment damage could occur Follow directions carefully To help...

Page 121: ...ilm of oil to gasket of new filter 4 Install filter turning clockwise by hand until filter head contacts the filter head surface 5 Start engine and cycle control levers to pressurize system 6 Stop eng...

Page 122: ...HG2200 HG2200AT Operator s Manual 200 Hour Service 121 Add Cooling System Additive Add cooling system additive to radiator at fill 1 every 200 hours Capacity is 0 8 oz 24 cc j64om027w eps 2 1...

Page 123: ...turn by hand 4 Rotate starwheel the other direction until drum turns with slight drag 5 Replace adjusting slot cover and replace wheel 6 Repeat procedure for all remaining brakes 7 Remove jack stands...

Page 124: ...er at fill 2 3 Check for signs of rust and add cooling system cleaner to the water if necessary 4 Run engine long enough to ensure thermostat has opened 5 Let system cool drain water 6 Add coolant at...

Page 125: ...fluid is warm and drain 2 Clean inspect and install drain plug 3 Change hydraulic filter See Change Hydraulic Fluid Filter on page 120 4 Add HF at fill 1 until level is at halfway point on sight glas...

Page 126: ...e and hub bore using suitable solvent Dry components with lint free cloth 9 Inspect bearing cups and bearings for pitting spalling and corrosion Replace if damaged 10 Pack all bearings with EPG Apply...

Page 127: ...lement and ensure it is seated correctly 5 Clean dust ejector valve 5 6 Replace cover If cover does not fit filter element is not properly locked into housing Remove cover and element and repeat step...

Page 128: ...r charging Do not connect to rapid chargers or dual batteries Use caution and wear personal protective equipment such as safety eyewear when charging or cleaning battery Keep sparks flames and any ign...

Page 129: ...HG2200 HG2200AT Operator s Manual As Needed 128 Service...

Page 130: ...S Metric L length with trailer tongue 17 ft 5 2 m L length without trailer tongue 14 1 ft 4 3 m W width 7 ft 2 1 m H1 height 6 5 ft 2 m H2 boom height Tracked unit 15 5 ft 4 73 m Wheeled unit 15 75 f...

Page 131: ...um 100 ft min 30 5 m min Pullback cable speed maximum 60 ft min 18 m min Power U S Metric Engine Kubota D1105 EPA Tier 4 EU Stage IV Fuel Diesel Cooling medium liquid Manufacturer s gross power rating...

Page 132: ...ad XXXX Type machine type Engine Power xxx kW Serial Number model XXXXX Conforms to the requirements of 2006 42 EC Machinery Directive 2014 30 EU Electromagnetic Compatibility Directive 2000 14 EC Noi...

Page 133: ...HG2200 HG2200AT Operator s Manual Declaration of Conformity Information 132 Specifications...

Page 134: ...of purchase Return damaged parts to dealer for inspection and warranty consideration if in warranty time frame Order genuine HammerHead replacement or repair parts from your authorized HammerHead deal...

Page 135: ...Lake Mills Wisconsin No part shall be returned without prior written authorization from ETC and this warranty does not obligate ETC to bear any transpiration charges in connection with the repair or...

Page 136: ...HG2200 HG2200AT Operator s Manual Service Record 135 Service Record Service Performed Date Hours...

Page 137: ...HG2200 HG2200AT Operator s Manual 136 Service Record Service Performed Date Hours...

Page 138: ...HG2200 HG2200AT Operator s Manual Appendix 137 Appendix Chapter Contents Tire Safety Information...

Page 139: ...nly to prevent overloading front to back and side to side Heavy items should be placed low and as close to the axle positions as reasonable Too many items on one side may overload a tire The best way...

Page 140: ...s manual to determine how this weight transfer reduces the available cargo and luggage capacity of your vehicle 1 3 GLOSSARY OF TIRE TERMINOLOGY Bead the part of the tire that is made of steel wires w...

Page 141: ...the beads are laid at substantially 90 degrees to the centerline of the tread Recommended inflation pressure the inflation pressure provided by the vehicle manufacturer on the Tire Information label...

Page 142: ...rmation on the following topics Basic tire maintenance Uniform Tire Quality Grading System Fundamental characteristics of tires Tire safety tips Use this information to make tire safety a regular part...

Page 143: ...tire is cold The term cold does not relate to the outside temperature Rather a cold tire is one that has not been driven on for at least three hours When you drive your tires get warmer causing the a...

Page 144: ...rame This adjustment maximizes the life of your tires These adjustments require special equipment and should be performed by a qualified technician 1 5 8 TIRE REPAIR The proper repair of a punctured t...

Page 145: ...load carrying capabilities and its inflation limits 1 6 TIRE SAFETY TIPS Preventing Tire Damage Slow down if you have to go over a pothole or other object in the road Do not run over curbs or other f...

Page 146: ......

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