HallonPower X6-Electromod Installation Manual Download Page 3 | Manualshive

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18 June 2016

X6-ElectroMod

A 160AH 1.5KW Electrical Power Generator for the BMW X6

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Copyright © 2016, HallonPower. All content and images presented on this website are copyrighted © and all rights are reserved.

All manufacturer names, symbols, and descriptions, used in our images and text are used solely for identification purposes only. It is neither inferred nor

implied that any item sold here, is a product authorized by or in any way connected with any vehicle manufacturers displayed on this page. This document

may be modified at any time and without notice.

Powering ON & Systems Check ......................................................................................................... 27

APPENDIX A ........................................................................................................................................... 31

Cables & Connections ....................................................................................................................... 31

System Cable Harness Details (see also Table of Connections 22-39) ............................................. 32

Table of Connections ........................................................................................................................ 33

Connections by Type ......................................................................................................................... 35

Cable List ........................................................................................................................................... 39

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Summary of Contents for X6-Electromod

Page 1: ...ights are reserved All manufacturer names symbols and descriptions used in our images and text are used solely for identification purposes only It is neither inferred nor implied that any item sold he...

Page 2: ...BMW X6 E71 5 Battery base leveling 6 System Panel Fastening onto the car body 6 Power Distribution Vertical Panel 7 Important Cable Considerations before Installation 8 M300 Charger cable modification...

Page 3: ...nd text are used solely for identification purposes only It is neither inferred nor implied that any item sold here is a product authorized by or in any way connected with any vehicle manufacturers di...

Page 4: ...476981048 sits right underneath the Right Flap D An 8cm hole will need to be opened on the front side of this Storage Compartment large enough for the connecting Powerpole plugs to pass through it B P...

Page 5: ...A part no 51476981061 and the Battery Cover B part no 51476981050 will have to be removed to make room for the installation These parts are found under the trunk floor Place these items in storage as...

Page 6: ...ll notice that the floor is quite uneven For this reason a suitable floor leveling material will be required in order for the batteries to sit level You could try using several small pieces of fitted...

Page 7: ...t slide the 3 bottom brackets all the way into the floor slots Wait until the Power Distribution Vertical Panel has been placed into position and then using two screws fasten these side brackets onto...

Page 8: ...shown This will be able to connect to the bottom of the SCP and receive AC current from there 2 The M300 DC Out cable needs to also have its plug changed not shown here Allow enough cable to be able t...

Page 9: ...shown red at the point where it passes right below the D250S module The M300 ve cable must not be severed here Instead it must just be striped locally to allow the soldering of the 2 cables to take p...

Page 10: ...m sold here is a product authorized by or in any way connected with any vehicle manufacturers displayed on this page This document may be modified at any time and without notice Familiarization with t...

Page 11: ...is document may be modified at any time and without notice 1 The Power Management Area The Power Management Panel houses 3 components from CTEK and a Grounding Bus Bar GBB 1 CTEK M300 charger 1 2 CTEK...

Page 12: ...y Bank Compartment The area houses the Service Battery Bank If choosing your own batteries please make sure the model you choose will be smaller than the space specified below Between 1 or 2 large cap...

Page 13: ...ument may be modified at any time and without notice 3 The Power Distribution Area This hosts 4 CBs and a motorized switch BEP 701MD The BEP 701 MD s main functionality is to provide a Parallel Batter...

Page 14: ...wer separate or after bridging the battery banks parallel mode CB 4 5 rated at 150A protect the D250S Smartpass according to the manufacturer s guidelines instead of a 150A fuse meanwhile providing a...

Page 15: ...you want WARNING The second most important consideration is that its continuous power output does not exceed 3000W The system is designed to handle continuous currents of up to 275A limited only by th...

Page 16: ...nsure the ventilation openings on the rear and front of the unit are not obstructed Dust Do not install the Inverter in a dusty environments where are dust wood particles or other filings shavingsare...

Page 17: ...ter The red terminal is positive and black terminal is negative Insert the cables into the terminals and tighten screw to clamp the wires securely WARNING Make sure all the DC connections are tight to...

Page 18: ...ely for identification purposes only It is neither inferred nor implied that any item sold here is a product authorized by or in any way connected with any vehicle manufacturers displayed on this page...

Page 19: ...and terminates onto the baseplate of the SCP 1 Anderson Powepole 8x pole plug LOOM1 2 Anderson Powepole 4x pole plug LOOM2 3 C14 male plug M300 AC plug replacement Cable Loom 1 Cable Loom 2 Cable Loo...

Page 20: ...et in Anderson connector format in addition to the 2 already found on the face of the SCP This allows easy and continuous access even with the engine off to DC power from anywhere inside the luggage c...

Page 21: ...compartment Carefully move the SP towards you until these brackets can be inserted into these floor ridges thus holding it in place CAUTION Do not place too much force or you can break the brackets o...

Page 22: ...just have to re set some of your settings like the time etc 2 Take the chassis grounding cable from the Grounding Bus Bar BB CHA GND and the SBB ve cable SBB N CHA GND 19cm 2AWG black and bolt them on...

Page 23: ...Only 3 cables should be facing the rear of the car 6 Start by passing the longest thick red cable blue colour coded BEP AB AB coming out of the back of the octopus through the rear opening of the Pow...

Page 24: ...d cables in the bottom left pair of slots CB 6 making sure the IN cable is placed in the right most position of this slot IN cable coming from the Smartpass OUT cable going to the SCP 2 Place the gree...

Page 25: ...d carpeting should do it in order to fill in the grooves on the trunk compartment floor 2 Move all cables out of the way and lower the first battery After the first battery sits flat push it all the w...

Page 26: ...the trunk floor through the hole on the Interior Rear Storage Compartment Right C 4 Stand the SCP up straight and sit it inside the Interior Rear Storage Compartment Right C again no force required i...

Page 27: ...2 Start Battery Voltage meter a Check the SCP and make sure the Start Battery Voltage meter is reading the main Alternator Battery 3 Smartgauge a Check the Smartgauge and make sure you can read both...

Page 28: ...martpass a Switch ON CB 4 CB 5 b The D250S Smartpass indicate they are switched ON Fig 1 c Switch ON CB 6 d On the SCP connect a 12V device in one of the two DC out sockets and start it e The Smartpas...

Page 29: ...2 n When the Service Battery Bank is discharged to below 11 5V Smartpass disconnects the DC out line with a steady ERROR LED flashing LED 4 indications When you see this indication you should immedia...

Page 30: ...l Mode via the BEP 701 MD Motorized Battery Switch Check to verify that the BEP 701 MD has turned to Auto ON mode d Check the voltages for each battery bank on the Smartpass Allow up to 10 seconds for...

Page 31: ...s are reserved All manufacturer names symbols and descriptions used in our images and text are used solely for identification purposes only It is neither inferred nor implied that any item sold here i...

Page 32: ...es power from the front of the SCP faceplate Solar input to the Digital LCD Power Meter Analyser and relays it from here to the CTEK D250S 6 45A 12V DC GND for internal devices via 45A Anderson Powerp...

Page 33: ...LUG 10 A SP AB CB4 4 135 4 B B LUG 8 S D250S GND 21 GND Bus Bar LUG 8 S D250 GND BB 5 181 2 B B LUG 8 S GND Bus Bar 59 Chassis GND LUG 8 S BB CHA GND 6 135 4 R BL LUG 10 S BEP AB ve 24 CB 4 LUG 10 A...

Page 34: ...M2 1 Charger DC 15 LOOM2 1 Charger DC PP R M300 P SCP SCP BACKPLATE SCP PP 2 1 PP R 25 55 10 B B PP B LOOM2 2 Charger DC 15 LOOM2 2 Charger DC PP B M300 N SCP 2 PP B 26 55 10 B B LUG 8 S GND Bus Bar 1...

Page 35: ...r CONNECTOR From Length To CONNECTOR Product Code SCP PLUG name type color type diam angle color cm type diam angle color 12 245 0 R R LUG 10 S BEP SBB ve 31 SBB ve LUG 10 S BEP SBB SBB 16 245 0 R R S...

Page 36: ...D250S GND 21 GND Bus Bar LUG 8 S D250 GND BB 17 135 4 R R LUG 8 S Smartpass AB ve 5 5 D250S AB ve LUG 8 S SP D250 JUMP 18 135 4 R R LUG 8 S Smartpass SBB ve 5 5 D250S SBB ve LUG 8 S SP D250 JUMP 21 55...

Page 37: ...8 22 16 B B WAGO BEP Remote 15 LOOM1 4B Remote PP B BEP REM B SCP PP 1 4 PP B 29 22 16 R R WAGO BEP Remote 15 LOOM1 4R Remote PP R BEP REM R SCP PP 1 4 PP R 30 22 16 G G WAGO BEP Remote 15 LOOM1 4G Re...

Page 38: ...type diam angle color 29 22 16 R R WAGO BEP Remote 15 LOOM1 4R Remote PP R BEP REM R SCP PP 1 4 PP R 28 22 16 B B WAGO BEP Remote 15 LOOM1 4B Remote PP B BEP REM B SCP PP 1 4 PP B 30 22 16 G G WAGO B...

Page 39: ...ny way connected with any vehicle manufacturers displayed on this page This document may be modified at any time and without notice Cable List Cable Loom 1 Cable Loom 2 Cable Loom for the Powerpole 1...

Page 40: ...with any vehicle manufacturers displayed on this page This document may be modified at any time and without notice BEP SBB FUSE2 BEP SBB SBB Cable connector between BEP SBB ve Fuse 2 Cable connector b...

Page 41: ...red nor implied that any item sold here is a product authorized by or in any way connected with any vehicle manufacturers displayed on this page This document may be modified at any time and without n...

Page 42: ...rights are reserved All manufacturer names symbols and descriptions used in our images and text are used solely for identification purposes only It is neither inferred nor implied that any item sold h...

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