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ICS Blount, Inc.

4909 SE International Way

Portland, Oregon 97222

www.icsbestway.com

S

afety

, O

peratiOn

and

M

aintenance

USer ManUaL

P110

HYDRAULIC

POWER UNIT

© Copyright 2012, ICS Blount, Inc.

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Summary of Contents for P110

Page 1: ...ICS Blount Inc 4909 SE International Way Portland Oregon 97222 www icsbestway com Safety Operation and Maintenance USER MANUAL P110 HYDRAULIC POWER UNIT Copyright 2012 ICS Blount Inc...

Page 2: ...2 P110 User Manual NOTES...

Page 3: ...dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AN...

Page 4: ...s that follow this symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious inj...

Page 5: ...ch as goggles ear head protection and safety shoes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of t...

Page 6: ...6 P110 User Manual TOOL STICKERS TAGS ICS Dash Sticker Single Circuit Sticker Single Circuit Sticker ICS Dash Sticker...

Page 7: ...thorized for use with ICS are as follows Certified non conductive Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive This hose...

Page 8: ...mperature to At max expected ambient temperature 140 F 60 C 140 F 60 C 140 F 60 C 140 F 60 C Min cooling capacity at a temperature difference of between ambient and fluid temps 3 hp 2 24 kW 40 F 22 C...

Page 9: ...ings such as reducer or adapter fittings are not required PREPARATION FOR USE Do not operate the power unit until you have read the engine operating and maintenance instructions manual furnished with...

Page 10: ...properly NOTICE Do not charge the battery with a standard automotive battery charger This type of charger produces a charging amperage higher than 2 amps Charging the battery at higher than 2 amps wil...

Page 11: ...flow selector switch to the OFF position Controls This unit is equipped with an advanced propor tional engine control system It provides a means of controlling engine speed by adjusting the fuel contr...

Page 12: ...imum of 50 F 10 C 3 If the tools and tool hoses are cold it is recommended to allow hydraulic fluid to circulate through the tool hoses until warm before using the tool SHUTDOWN 1 Ensure the flow sele...

Page 13: ...fluid per specifications in this manual See HYDRAULIC FLUID under the section titled OPERATING INSTRUCTIONS Remove condensed moisture from the hydraulic fluid by pumping the hydraulic fluid into a 5...

Page 14: ...to determine the fault conditions 3 If there are no faults the LED will flash once at reset and from then on indicate the detection of engine speed A continuous ON LED indicates that a valid engine sp...

Page 15: ...o Have engine serviced by an Authorized Service Center 8 Controller unit failed Yes Have engine serviced by an Authorized Service Center 9 Limiting excessive actuator current No Have engine serviced b...

Page 16: ...rclockwise 5 Start the engine and allow it to run until warm 6 Switch the flow selector switch to 8 or 12 gpm depending on which flow you are testing 7 With the engine at the programed speed the test...

Page 17: ...selector switch is set to 8 or 12 gpm Incorrect hose connection to tool Make sure the tool hose circuit goes from left pressure fitting to tool and back to the right fitting return Fluid always flows...

Page 18: ...23 in 58 4 cm Height 29 5 in 74 9cm Weight Wet Single Circuit Briggs 330 lbs 149 6 kg Fuel Tank Capacity 6 gal 22 7 ltr Estimated Gas Consumption Per Hour 1 3 gal 4 ltr Hydraulic Reservor Capacity 3...

Page 19: ...73 64 28 61 8 72 TO OIL FILTER ON SIDE OF ENGINE TO ENGINE THROTTLE LINKAGE 68 75 28 60 70 69 67 PART OF ENGINE ASSY 70 65 66 66 9 76 46 54 53 74 PART OF ENGINE ASSY Positive Battery Cable P N 35395...

Page 20: ...E 35 1 FUEL CAP 36 1 GROMMET 37 1 FUEL TANK 38 1 BATTERY 39 1 BATTERY COVER 40 1 CAPSCREW 1 4 20 3 4 41 1 HEX FLANGE BOLT 42 2 HANDLE BUMPER 43 3 HEX FLANGE BOLT 5 16 1 3 4 44 4 LOCKWASHER 3 8 ITEM P...

Page 21: ...M 13 12 1 2 WAY SWITCH 13 1 ROTARY SWITCH 14 1 3 WAY SWITCH 15 1 HOUR METER 16 1 FRAME WELDMENT 10 21 1 12 1 5 3 1 6 15 11 19 9 17 2 13 8 4 2 1 2 26 2 2 16 1 18 20 24 23 27 29 23 7 28 14 32 30 31 ITEM...

Page 22: ...NIFOLD ASSY SINGLE CIRCUIT 2 1 HOSE BARB 3 4 IN HOSE 3 4 IN PIPE 3 4 HOSE CLAMP 4 1 ELBOW 45 STRAIGHT THREAD 5 1 ADAPTER 6 1 ELBOW 90 7 1 HOSE 8 1 CONNECTOR STRAIGHT THREAD 9 1 ELBOW 45 10 1 HOSE 11 1...

Page 23: ...SWITCH ON TOP RELAY 62301 SUPPLIED W 62293 HARNESS PRESSURE SWITCH TO ACTUATOR RED GREEN GROUND WIRES MANIFOLD ASSY DIRECTIONAL VALVE RED TO STARTER SOLENOID BATTERY PLUG TOP RESSURE SWITCH POSITIVE...

Page 24: ...ity and no implied warranty of fitness for a particular purpose Replacement or repair is the exclusive remedy and ICS disclaims all liability for incidental and consequential damages of any kind POWER...

Page 25: ......

Page 26: ...ICS Blount Inc 4909 SE International Way Portland Oregon 97222 www icsbestway com Part Number 69403...

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