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18

ROSSI 

GEARMOTORS

UT.D 045 rev. 5

Painting table

 

Product 

Size 

Internal painting 

External painting 

Notes

 

 

 

 

(final colour always

 

 

 

 

blue RAL 5010) 

Specifications

Worm 

32 ...   81

Parallel and 

right angle 

40 ... 81

Coaxial 

32 ...   41

Epoxy powder

(prepainted)

Dual-compound

epoxy primer

(prepainted)

Water-soluble 

single-compound

alkyd basis primer

(prepainted)

Epoxy powder

(prepainted)

Dual-compound

epoxy primer

(prepainted)

+

Water-soluble enamel

Resistant to atmospheric and 

aggressive agents.
Suitable for further painting on ly 

after degreasing and sanding.

Good resistance to atmosphe-

ric and aggressive agents.

Not resistant to solvents.

Suitable  for  further  coats  of 

single-compound  synthetic 

paints  (normally  also  dual-

compound).

Machined  parts  are  painted 

with  water-soluble  enamel 

only.

Machined  parts  remain 

un painted; they are protected 

with an easily removable anti-

rust oil (before painting remo-

ve the protective oil).

Coaxial

2)

 

56 ... 142

Right angle  85 ... 142

Zinc phosphate primer

+

half luster water-soluble 

enamel

Good resistance to atmosphe-

ric  and  aggressive  agents. 

Not resistant to solvents.

Suitable  for  further  coats  of 

single-compound  synthetic 

paints  (normally  also  dual-

compound).

Machined  parts  remain 

un painted;  they  are  protec-

ted with an easily removable 

anti rust  oil  (before  painting 

remo ve the protective oil).

The  internal  painting  does 

not resist polyglycol synthe-

tic oils (polyalphaolefines syn-

thetic oils are suitable).

Water-soluble

single-compound

alkyd basis primer

(prepainted)

+

Water-soluble enamel

Water-soluble enamel

Worm 

100 ... 250

Coaxial 

50 ...   81

Parallel and 

right angle  100 ... 631
Coaxial 

100 ... 180

Right angle 160 ... 320

Right angle  80 ... 125
Shaft mounted

Table of tightening torques for axial fastening bolts and shrink disc

2)

 

Worm gear

 

32  40  50  —  63,  —  80,  100  125,  160  161  —  200  —  250  —  —  —  —  —  —  —  — 

 

reducers size

 

 

 

 

 

64

,

 

 

81

,

 

 

126

,

 

Parallel and right

 

40  50  —  63  64  80  81  100  125  140  —  160  180  200  225  250  280  320,  360  400,  450,  500,  560,  630,

 

angle shaft size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  321

,

   

401

,

  451

,

  501

,

  561

,

  631

,

 

M

 [daN m]

  for rings or bush 

2,9  3,5  4,3  4,3  4,3  5,1  5,3  9,2  17  21  21  34  43  66  83  135  166  257  315  —  —  —  —  —

 

Bolts for axial fastening

 

UNI 5737-88 

M8

1)

  M8

1)

  M10

1)

  M10  M10  M10  M10  M12  M14  M16  M16  M20  M20  M24  M24  M30  M30  M36  M36  M30  M30  M36  M36  M36

 

class 10.9

 

M

 [daN m]

 

for shrink disc 

—  0,4  —  1,2  1,2  1,2  —  3

,0

    3    3  —    6    6  10  10    25    25    25    25  49  49  49  49  84

 

Bolts for shrink

  disc UNI 5737-88 

—  M5  —  M6  M6  M6  —  M8  M8  M8  —  M10  M10  M12  M12  M16  M16  M16  M16  M20  M20  M20  M20  M24 

 

class 10.9

1) For worm gear reducers UNI 5931-84.

2) The bolts of shrink disc must be gradually and uniformly tightened, with continuous sequence (not diagonally!) and in several phases up to the reaching of maximum tightening torque stated on table.

1) When gear reducers are coupled with servomotors (servogearmotors) the final colors is black RAL 9005.

2) Integrated low backlash planetary servogearmotors.

Note

- Class 8.8 is usually sufficient.

-  Before tightening the bolt be sure that the eventual centering of flanges are inserted properly

- The bolts are to be diagonally tightened with the maximum tightening torque.

Table  of  tightening  torques  fastening  bolts  (foot 

and flange) 

 

 

class 8.8 

class 10.9

 

M5

0

 

00

0,6 

000

0,85

 

M6

0

 

00

1,1 

000

1,5

0

 

M8

0

 

00

2,5 

000

3,5

5

 

M10

 

00

5

,6

 

000

7,1

5

 

M12

 

00

8,5 

00

12

,85

 

M14

 

0

13,5 

00

19

,85

 

M16

 

0

20,5 

00

29

,85

 

M18

 

0

28

,5

 

00

40

,85

 

 

M20

 

0

40

,5

 

56

 

M22

 

0

55

,5

 

00

77

,00

 

M24

 

0

71

,5

 

0

100

,00

 

M27

 

100

,5

 

0

140

,00

 

M30

 

138

,5

 

0

195

,00

 

M33

 

200

,5

 

0

280

,00

 

M36

 

250

,5

 

0

355

,00

 

M39

 

295

,5

 

0

420

,00

 

M42

 

410

,5

 

0

580

,00

 

M45

 

500

,5

 

0

710

,00

 

M48

 

610

,5

 

0

860

,00

 

M56

 

980

,5

 

1380

 

Table of tightening torques for plugs

Thread

dimension

[daN m]

 

G 1/4’’ 

0,7

 

16 MB 

1,4

 

G 1/2’’ 

1,4

 

G 3/4’’ 

1,4

 

G 1’’ 

2,5

Bolt

M (daN m)

UNI 5737-88

Summary of Contents for A Series

Page 1: ... installazione I uso e la manutenzione del motore elettrico normale autofrenante o comunque speciale e o appa recchiatura elettrica di alimentazione convertitore di frequenza soft start ecc e eventuali accessori flussostato unità autonoma di raffreddamento termostati ecc consultare la documentazione specifica ad essi allegata All occorrenza richiederla Attenzione Per eventuali chiarimenti e o info...

Page 2: ... può dar luogo a rotture degli alberi che possono causare danni gravi alle persone e o cuscinetti che possono causare surriscaldamenti Non utilizzare per il sollevamento dei motoriduttori i golfari del motore Collocare il riduttore o il motoriduttore in modo da garantire un ampio passaggio d aria per il raffreddamento e del riduttore e del motore soprattutto dal lato ventola sia riduttore sia moto...

Page 3: ... l albero cavo del riduttore si raccomandano le tolleranze h6 j6 k6 secondo le esigenze Importante Il diametro del perno della macchina in battuta contro il ri duttore deve essere almeno pari a 1 18 1 25 volte il diametro interno dell albero cavo Per altri dati sul perno macchina nel caso di albero len to cavo normale differenziato con anelli o bussola di bloccaggio con unità di bloccaggio ved cat...

Page 4: ...SHELLTivela S KLÜBER Klübersynth GH 6 avente la gradazione di visco sità ISO indicata in ta bella COMPLETI DI GRASSO SINTETICO SHELL Tivela GL 00 IP Telesia Compound A MOBIL Glygoyle Grease 00 Tappo di carico scarico solo per coassiali COMPLETI DI OLIO SINTETICO KLÜBER Klübersynth GH 6 220 MOBIL Glygoyle 30 SHELL Tivela S 220 Tappo di carico scarico 2 tappi di carico scarico per grand 80 81 SENZA ...

Page 5: ... R 2I MR 2I R 3I MR 3I MR 4I Paralleli B31 B7 B6 B31 B62 B7 B31 B6 B7 B31 B6 B7 V53 grand B81 V5 V6 B81 V5 V6 B81 V53 V6 B81 V6 40 00 0 4 0 9 0 55 0 47 0 7 0 6 50 00 0 6 0 9 0 80 0 70 1 05 0 9 63 64 0 7 0 8 1 0 0 9 1 4 1 20 1 00 1 50 1 3 1 1 1 8 1 4 1 3 80 81 1 2 1 5 1 9 1 5 2 7 2 30 1 70 2 90 2 5 1 9 3 2 2 7 2 5 R CI MR CI R ICI MR ICI MR C3I Ortog B31 B8 V5 B31 B6 B8 V5 B31 B6 B8 V5 grand B6 B7 ...

Page 6: ...revedere e verificare che resti un adeguato spazio per l aspirazione dell aria di raffreddamento anche dopo aver montato la protezione carter forato o rete metallica del giunto Se necessario smussare il mozzo del giunto 7 2 Raffreddamento artificiale con serpentina La presenza della serpentina è segnalata dagli attacchi raccordi DIN 2353 per l acqua sporgenti dalla carcassa come da figura sottosta...

Page 7: ...sull estremità d albero motore controllare che la tolleranza dell accoppiamento bloccato nor male foro estremità d albero sia K6 j6 per D 28 mm J6 k6 per D 38 mm la lunghezza della linguetta deve essere almeno 0 9 la lar ghezza del pignone assicurarsi che i motori abbiano cuscinetti e sbalzi quota S come indicato in tabella montare sul motore il distanziale con mastice assicurarsi che fra la cava ...

Page 8: ...iti di fissaggio assiale e dell unità di bloccaggio2 Grand riduttori 32 40 50 63 80 100 125 160 161 200 250 a vite 64 81 126 Grand riduttori 40 50 63 64 80 81 100 125 140 160 180 200 225 250 280 320 360 400 450 500 560 630 paralleli e ortogonali 321 401 451 501 561 631 M daN m per anelli o bussola 2 9 3 5 4 3 4 3 4 3 5 1 5 3 9 2 17 21 21 34 43 66 83 135 166 257 315 Viti fissaggio assiale UNI 5737 ...

Page 9: ...o difettosi Interpellare ROSSI MOTORIDUTTORI Orientare correttamente il ri duttore Perdite di lubrificante dal tappo di carico Troppo olio Controllare livello olio o quantità Forma costruttiva errata Sistema di raffreddamento dell olio inefficiente o fuori servizio filtro intasato portata dell olio scambiatore o dell acqua serpentina insufficiente pompa fuori servizio temperatura dell acqua 20 C e...

Page 10: ...fig 4d fig 4f UT C 825A Parallel and right angle shaft size MR 3I 50 Parallel and right angle shaft size MR 3I 63 1 1 Valid only for sizes 140 360 Montaggio fig 4a e smontaggio fig 4b Vite grand 32 50 Assi paralleli e ortogonali grand 50 Vite grand 63 161 Assi paralleli e ortogonali grand 64 160 Assi paralleli e ortogonali grand MR 3I 50 Fissaggio assiale Assi paralleli e ortogonali grand 63 Vite ...

Page 11: ...ric sup ply device frequency converter soft start etc and accessories if any flow indicators independent cooling unit thermostat ecc consult the attached specific documentation If necessary require it Attention For any clarification and or additional information consult ROSSI MOTORIDUTTORI and specify all name plate data Gear reducers and gearmotors of present handbook are normally suitable for in...

Page 12: ...void any obstruction to the air flow heat sources near the gear reducer that might affect the temperature of cooling air and of gear reducer for radiation insufficient air recycle and applications hinder ing the steady dissipation of heat Mount the gear reducer or gearmotor so as not to receive vibrations Mating surfaces of gear reducer and machine must be clean and suffi ciently rough to provide ...

Page 13: ...ne shaft end in case of standard hollow low speed shaft stepped shaft with locking rings or bush with shrink disc see ROSSI MOTORIDUTTORI technical catalogues Attention For vertical ceiling type mounting and only for gear reducers equipped with locking rings or bush gear reducer support is due only to friction for this reason it is advisable to provide it with a fastening system When installing an...

Page 14: ...le HE SHELLTivela S KLÜBER Klübersynth GH 6 having the ISO viscosity grade given in the table FILLED WITH SYNTHETIC GREASE SHELL Tivela GL 00 IP Telesia Compound A MOBIL Glygoyle Grease 00 Filler drain plug only for coaxial FILLED WITH SYNTHETIC OIL KLÜBER Klübersynth GH 6 220 MOBIL Glygoyle 30 SHELL Tivela S 220 Filler drain plug 2 filler drain plugs for sizes 80 81 WITHOUT OIL except different s...

Page 15: ...ous duties 1 Not stated on name plate 2 Values valid for R 2I for MR 2I the values are respectively 0 8 1 2 2 3 3 The first reduction stage the first two for 4I is lu bricated with grease for life Ambient temperature 0 40 C with peaks up to 20 C and 50 C R 2I 3I MR 2I 3I Coaxial B6 B7 size B31 B8 V6 V5 50 51 0 8 1 1 1 4 63 64 1 6 2 2 2 8 80 81 3 1 4 3 5 5 An overall guide to oil change interval is...

Page 16: ...n If a cou pling protection is fitted drilled case or wire netting smooth the coupling hub if necessary 7 2 Water cooling by coil The presence of coil is given by water inlets pipes DIN 2353 protru ding from the casing as shown in the following figure Attention Do not tamper with the eventual stop plate in order to keep the pipes them locked in particular keep the pipe locked while tighte ning the...

Page 17: ... width make sure that the motors have bearing location and overhang distance S as shown in the table locate the spacer with adhesive check that between keyway and motor shaft shoulder there is a grounded cylindrical part of at least 1 5 mm and pinion on the motor pinion pre heated to 80 100 C locking the entire assembly by means of a bolt to the butt end or hub clamp grease the pinion teeth the se...

Page 18: ...or axial fastening bolts and shrink disc2 Worm gear 32 40 50 63 80 100 125 160 161 200 250 reducers size 64 81 126 Parallel and right 40 50 63 64 80 81 100 125 140 160 180 200 225 250 280 320 360 400 450 500 560 630 angle shaft size 321 401 451 501 561 631 M daN m for rings or bush 2 9 3 5 4 3 4 3 4 3 5 1 5 3 9 2 17 21 21 34 43 66 83 135 166 257 315 Bolts for axialfastening UNI 5737 88 M81 M81 M10...

Page 19: ...SSI MOTORIDUTTORI Taper roller bearings with ex cessive clearance Worn faulty or badly lubricated bearings Consult ROSSI MOTORIDUTTORI Obstructed passage of air Eliminate obstructive material Slow or missing air recycle Arrange auxiliary ventilation Radiance Screen gear reducer and motor properly Consult ROSSI MOTORIDUTTORI Water in the oil Defective cooling coil or heat exchanger Responsabilità r...

Page 20: ...TORS Division of Habasit Canada Limited CA Oakville Ontario Phone 1 905 8274 131 fax 1 905 8252 612 e mail info canada habasit com www rossi group com MEXICO ROSSI GEARMOTORS A Division of Habasit America US Suwanee Phone 1 800 931 2044 fax 1 678 288 3658 e mail rossi info us habasit com www habasitamerica com SWITZERLAND HABASIT GmbH CH Reinach Basel Phone 41 61 715 15 75 fax 41 61 715 15 56 e ma...

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