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Habasit AG

 

Römerstrasse 1

CH - 4153 Reinach - Switzerland

tel.  +41 61 715 15 15

fax  +41 61 715 15 55

e-mail: [email protected]

www.habasit.com

The Habasit Group

Habasit, headquartered in Switzerland, is the leading company worldwide for conveyor 

belts, processing belts and power transmission belts for all major industries. The ex-

tensive product range includes fabric-based conveyor belts, plastic modular belts and 

chains, power transmission belts, timing belts and gearmotors.

Registered trademarks
Copyright Rossi Motoriduttori
Subject to alterations
Printed in Italy
Publication data
4021UTD.VPR-it0410HQR
4021UTD.VPR-en0410HQR

Rossi Motoriduttori S.p.A.

Via Emilia Ovest 915/A
41123 Modena - Italy
Phone +39 059 33 02 88
fax +39 059 82 77 74
e-mail: [email protected]
www.rossi-group.com

Worldwide Sales and Service Network

For further information about our worldwide sales and service network visit our websites

Rossi Motoriduttori S.p.A.  -  A member of the Habasit Group

AUSTRALIA

ROSSI GEARMOTORS AUSTRALIA Pty. Ltd.

AU - PERTH WA

Phone  +61 8 94557399

fax  +61 8 94557299

e-mail: [email protected]

www.rossigearmotors.com.au

HUNGARY

 

HABASIT GmbH

A-1234 WIEN

Phone  +43 1 690 66

fax  +43 1 690 66 10

e-mail: [email protected]

www.habasit.com

RUSSIA

 

HABASIT GmbH

A-1234 WIEN

Phone  +43 1 690 66

fax  +43 1 690 66 10

e-mail: [email protected]

www.habasit.com

AUSTRIA

 

HABASIT GmbH

A-1234 WIEN

Phone  +43 1 690 66

fax  +43 1 690 66 10

e-mail: [email protected]

www.habasit.com

ICELAND

HABASIT AB

S - 430 63 HINDÅS

Phone  +46 301 226 00

fax  +46 301 226 01

e-mail: [email protected]

www.habasit.se

SPAIN

  

ROSSI MOTORREDUCTORES S.L.

E - VILADECANS (Barcelona)

Phone  +34 93 6377248

fax  +34 93 6377404

e-mail: [email protected] 

www.rossimotorreductores.es

BIELORUSSIA

 

HABASIT GmbH

A-1234 WIEN

Phone  +43 1 690 66

fax  +43 1 690 66 10

e-mail: [email protected]

www.habasit.com

INDIA

 

ROSSI GEARMOTORS Pvt. Ltd.

IN - Coimbatore

Phone  +91 422 262 7879

fax  +91 422 262 7214

e-mail: [email protected]

www.rossi-group.com

SWEDEN

  

HABASIT AB

S - 430 63 HINDÅS

Phone  +46 301 226 00

fax  +46 301 226 01

e-mail: [email protected]

www.habasit.se

CANADA

 

ROSSI GEARMOTORS

Division of Habasit Canada Limited

CA - Oakville, Ontario

Phone  +1 905 8274 131

fax  +1 905 8252 612

e-mail: [email protected]

www.rossi-group.com

MEXICO

 

ROSSI GEARMOTORS

A Division of Habasit America

US - Suwanee

Phone  +1 800 931 2044

fax  +1 678 288 3658

e-mail: [email protected]

www.habasitamerica.com

SWITZERLAND

 

HABASIT GmbH

CH - Reinach - Basel

Phone  +41 61 715 15 75

fax  +41 61 715 15 56

e-mail: [email protected]

www.habasit.ch

CHINA

 

ROSSI GEARMOTORS CHINA P.T.I.

CN - SHANGHAI

Phone  +86 21 3350 5345

fax  +86 21 3350 6177

e-mail: [email protected]

www.rossigearmotors.cn

MOLDOVA

 

HABASIT GmbH

A-1234 WIEN

Phone  +43 1 690 66

fax  +43 1 690 66 10

e-mail: [email protected]

www.habasit.com

TAIWAN

HABASIT ROSSI (TAIWAN) LTD.

TW - TAIPEI HSIEN

Phone +886 2 22670538

fax +886 2 22670578

e-mail: [email protected]

www.rossi-group.com

DENMARK

HABASIT AB

DK - 3400 HILLERØD

Phone  +45 48 28 80 87

fax  +45 48 28 80 89

e-mail: [email protected]

www.habasit.dk

BENELUX

HABASIT NETHERLANDS B.V.

NL - NIJKERK

Phone  +31 33 247 20 30

Fax:  +31 33 246 15 99

e-mail: [email protected]

www.rossi-group.com

UCRAINA

 

HABASIT GmbH

A-1234 WIEN

Phone  +43 1 690 66

fax  +43 1 690 66 10

e-mail: [email protected]

www.habasit.com

FINLAND

HABASIT AB

S - 430 63 HINDÅS

Phone  +46 301 226 00

fax  +46 301 226 01

e-mail: [email protected]

www.habasit.se

NEW ZEALAND

  

ROSSI GEARMOTORS NEW ZEALAND Ltd.

NZ - Auckland

Phone  +61 9 263 4551

fax  +61 9 263 4557

e-mail: [email protected]

www.rossigearmotors.com.au

UNITED KINGDOM  

HABASIT ROSSI Limited

UK - COVENTRY

Phone +44 2476 644646

fax  +44 2476 644535 

e-mail: [email protected] 

www.habasitrossi.co.uk

FRANCE

   

ROSSI MOTOREDUCTEURS SARL

F - SAINT PRIEST

Phone  +33 472 47 79 30

fax  +33 472 47 79 49

e-mail: [email protected]

www.rossimotoreducteurs.f

NORWAY

HABASIT NORGE A/S

N - 1001 OSLO

Phone  +47 81 558 458

fax  +47 22 301 057

e-mail: [email protected]

www.habasit.no

UNITED STATES

ROSSI GEARMOTORS

A Division of Habasit America

US - Suwanee

Phone  +1 800 931 2044

fax  +1 678 288 3658

e-mail: [email protected]

www.habasitamerica.com

GERMANY

HABASIT GmbH

DE - Eppertshausen

Phone +49 6071 / 969 - 0

fax +49 6071 / 969 -150  

e-mail: [email protected]

www.habasit.de

PORTUGAL

  

ROSSI MOTORREDUCTORES S.L.

E - VILADECANS (Barcelona)

Phone  +34 93 6377248

fax  +34 93 6377404

e-mail: [email protected]

www.rossimotorreductores.es

Summary of Contents for A Series

Page 1: ... installazione I uso e la manutenzione del motore elettrico normale autofrenante o comunque speciale e o appa recchiatura elettrica di alimentazione convertitore di frequenza soft start ecc e eventuali accessori flussostato unità autonoma di raffreddamento termostati ecc consultare la documentazione specifica ad essi allegata All occorrenza richiederla Attenzione Per eventuali chiarimenti e o info...

Page 2: ... può dar luogo a rotture degli alberi che possono causare danni gravi alle persone e o cuscinetti che possono causare surriscaldamenti Non utilizzare per il sollevamento dei motoriduttori i golfari del motore Collocare il riduttore o il motoriduttore in modo da garantire un ampio passaggio d aria per il raffreddamento e del riduttore e del motore soprattutto dal lato ventola sia riduttore sia moto...

Page 3: ... l albero cavo del riduttore si raccomandano le tolleranze h6 j6 k6 secondo le esigenze Importante Il diametro del perno della macchina in battuta contro il ri duttore deve essere almeno pari a 1 18 1 25 volte il diametro interno dell albero cavo Per altri dati sul perno macchina nel caso di albero len to cavo normale differenziato con anelli o bussola di bloccaggio con unità di bloccaggio ved cat...

Page 4: ...SHELLTivela S KLÜBER Klübersynth GH 6 avente la gradazione di visco sità ISO indicata in ta bella COMPLETI DI GRASSO SINTETICO SHELL Tivela GL 00 IP Telesia Compound A MOBIL Glygoyle Grease 00 Tappo di carico scarico solo per coassiali COMPLETI DI OLIO SINTETICO KLÜBER Klübersynth GH 6 220 MOBIL Glygoyle 30 SHELL Tivela S 220 Tappo di carico scarico 2 tappi di carico scarico per grand 80 81 SENZA ...

Page 5: ... R 2I MR 2I R 3I MR 3I MR 4I Paralleli B31 B7 B6 B31 B62 B7 B31 B6 B7 B31 B6 B7 V53 grand B81 V5 V6 B81 V5 V6 B81 V53 V6 B81 V6 40 00 0 4 0 9 0 55 0 47 0 7 0 6 50 00 0 6 0 9 0 80 0 70 1 05 0 9 63 64 0 7 0 8 1 0 0 9 1 4 1 20 1 00 1 50 1 3 1 1 1 8 1 4 1 3 80 81 1 2 1 5 1 9 1 5 2 7 2 30 1 70 2 90 2 5 1 9 3 2 2 7 2 5 R CI MR CI R ICI MR ICI MR C3I Ortog B31 B8 V5 B31 B6 B8 V5 B31 B6 B8 V5 grand B6 B7 ...

Page 6: ...revedere e verificare che resti un adeguato spazio per l aspirazione dell aria di raffreddamento anche dopo aver montato la protezione carter forato o rete metallica del giunto Se necessario smussare il mozzo del giunto 7 2 Raffreddamento artificiale con serpentina La presenza della serpentina è segnalata dagli attacchi raccordi DIN 2353 per l acqua sporgenti dalla carcassa come da figura sottosta...

Page 7: ...sull estremità d albero motore controllare che la tolleranza dell accoppiamento bloccato nor male foro estremità d albero sia K6 j6 per D 28 mm J6 k6 per D 38 mm la lunghezza della linguetta deve essere almeno 0 9 la lar ghezza del pignone assicurarsi che i motori abbiano cuscinetti e sbalzi quota S come indicato in tabella montare sul motore il distanziale con mastice assicurarsi che fra la cava ...

Page 8: ...iti di fissaggio assiale e dell unità di bloccaggio2 Grand riduttori 32 40 50 63 80 100 125 160 161 200 250 a vite 64 81 126 Grand riduttori 40 50 63 64 80 81 100 125 140 160 180 200 225 250 280 320 360 400 450 500 560 630 paralleli e ortogonali 321 401 451 501 561 631 M daN m per anelli o bussola 2 9 3 5 4 3 4 3 4 3 5 1 5 3 9 2 17 21 21 34 43 66 83 135 166 257 315 Viti fissaggio assiale UNI 5737 ...

Page 9: ...o difettosi Interpellare ROSSI MOTORIDUTTORI Orientare correttamente il ri duttore Perdite di lubrificante dal tappo di carico Troppo olio Controllare livello olio o quantità Forma costruttiva errata Sistema di raffreddamento dell olio inefficiente o fuori servizio filtro intasato portata dell olio scambiatore o dell acqua serpentina insufficiente pompa fuori servizio temperatura dell acqua 20 C e...

Page 10: ...fig 4d fig 4f UT C 825A Parallel and right angle shaft size MR 3I 50 Parallel and right angle shaft size MR 3I 63 1 1 Valid only for sizes 140 360 Montaggio fig 4a e smontaggio fig 4b Vite grand 32 50 Assi paralleli e ortogonali grand 50 Vite grand 63 161 Assi paralleli e ortogonali grand 64 160 Assi paralleli e ortogonali grand MR 3I 50 Fissaggio assiale Assi paralleli e ortogonali grand 63 Vite ...

Page 11: ...ric sup ply device frequency converter soft start etc and accessories if any flow indicators independent cooling unit thermostat ecc consult the attached specific documentation If necessary require it Attention For any clarification and or additional information consult ROSSI MOTORIDUTTORI and specify all name plate data Gear reducers and gearmotors of present handbook are normally suitable for in...

Page 12: ...void any obstruction to the air flow heat sources near the gear reducer that might affect the temperature of cooling air and of gear reducer for radiation insufficient air recycle and applications hinder ing the steady dissipation of heat Mount the gear reducer or gearmotor so as not to receive vibrations Mating surfaces of gear reducer and machine must be clean and suffi ciently rough to provide ...

Page 13: ...ne shaft end in case of standard hollow low speed shaft stepped shaft with locking rings or bush with shrink disc see ROSSI MOTORIDUTTORI technical catalogues Attention For vertical ceiling type mounting and only for gear reducers equipped with locking rings or bush gear reducer support is due only to friction for this reason it is advisable to provide it with a fastening system When installing an...

Page 14: ...le HE SHELLTivela S KLÜBER Klübersynth GH 6 having the ISO viscosity grade given in the table FILLED WITH SYNTHETIC GREASE SHELL Tivela GL 00 IP Telesia Compound A MOBIL Glygoyle Grease 00 Filler drain plug only for coaxial FILLED WITH SYNTHETIC OIL KLÜBER Klübersynth GH 6 220 MOBIL Glygoyle 30 SHELL Tivela S 220 Filler drain plug 2 filler drain plugs for sizes 80 81 WITHOUT OIL except different s...

Page 15: ...ous duties 1 Not stated on name plate 2 Values valid for R 2I for MR 2I the values are respectively 0 8 1 2 2 3 3 The first reduction stage the first two for 4I is lu bricated with grease for life Ambient temperature 0 40 C with peaks up to 20 C and 50 C R 2I 3I MR 2I 3I Coaxial B6 B7 size B31 B8 V6 V5 50 51 0 8 1 1 1 4 63 64 1 6 2 2 2 8 80 81 3 1 4 3 5 5 An overall guide to oil change interval is...

Page 16: ...n If a cou pling protection is fitted drilled case or wire netting smooth the coupling hub if necessary 7 2 Water cooling by coil The presence of coil is given by water inlets pipes DIN 2353 protru ding from the casing as shown in the following figure Attention Do not tamper with the eventual stop plate in order to keep the pipes them locked in particular keep the pipe locked while tighte ning the...

Page 17: ... width make sure that the motors have bearing location and overhang distance S as shown in the table locate the spacer with adhesive check that between keyway and motor shaft shoulder there is a grounded cylindrical part of at least 1 5 mm and pinion on the motor pinion pre heated to 80 100 C locking the entire assembly by means of a bolt to the butt end or hub clamp grease the pinion teeth the se...

Page 18: ...or axial fastening bolts and shrink disc2 Worm gear 32 40 50 63 80 100 125 160 161 200 250 reducers size 64 81 126 Parallel and right 40 50 63 64 80 81 100 125 140 160 180 200 225 250 280 320 360 400 450 500 560 630 angle shaft size 321 401 451 501 561 631 M daN m for rings or bush 2 9 3 5 4 3 4 3 4 3 5 1 5 3 9 2 17 21 21 34 43 66 83 135 166 257 315 Bolts for axialfastening UNI 5737 88 M81 M81 M10...

Page 19: ...SSI MOTORIDUTTORI Taper roller bearings with ex cessive clearance Worn faulty or badly lubricated bearings Consult ROSSI MOTORIDUTTORI Obstructed passage of air Eliminate obstructive material Slow or missing air recycle Arrange auxiliary ventilation Radiance Screen gear reducer and motor properly Consult ROSSI MOTORIDUTTORI Water in the oil Defective cooling coil or heat exchanger Responsabilità r...

Page 20: ...TORS Division of Habasit Canada Limited CA Oakville Ontario Phone 1 905 8274 131 fax 1 905 8252 612 e mail info canada habasit com www rossi group com MEXICO ROSSI GEARMOTORS A Division of Habasit America US Suwanee Phone 1 800 931 2044 fax 1 678 288 3658 e mail rossi info us habasit com www habasitamerica com SWITZERLAND HABASIT GmbH CH Reinach Basel Phone 41 61 715 15 75 fax 41 61 715 15 56 e ma...

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