background image

Electronically

Commutated Motors 

IM-4055

January 2022

Installation, Operation & Maintenance Manual

Electronic commutation (EC) is the latest motor technology to be 

used in direct drive fans. Also known in the industry as Brush Free 

or Brushless DC, the EC motors utilize an electronic circuit board to 

control the functionality of the motor. The motor operates off of 

115V or 208/230V AC single phase power or 208/230V or 460 three 

phase power, which is converted to DC power within the motor’s 

circuitry.  The  result  is  a  highly  efficient  motor  with  an  expanded 

speed control range and a variety of speed control options from 

which to choose.

This manual has been prepared to guide the users of electronically commutated motors in the proper installation, operation 

and  maintenance  procedures  to  ensure  maximum  equipment  life  with  trouble-free  operation. 

For safe installation, startup 

and operational life of this equipment, it is important that all involved with the equipment be well versed in proper fan safety 

practices and read this manual. It is the user’s responsibility to make sure that all requirements of good safety practices and any 

applicable safety codes are strictly adhered to. 

Because of the wide variety of equipment covered in this manual, the instructions 

given here are general in nature. Additional product and engineering information is available at www.tcf.com.

REVIEW AMCA BULLETIN 410 PRIOR TO INSTALLATION

Table of Contents

Safety & Hazard Warnings ...........................................................................................................................................................................2
Shipping & Receiving ....................................................................................................................................................................................2
Handling ....................................................................................................................................................................................................... 3
Unit Storage ................................................................................................................................................................................................. 4
General Installation ...................................................................................................................................................................................... 4
Electrical Connection ................................................................................................................................................................................... 5
Speed Control Options: ODP & TENV Motors .......................................................................................................................................

5-10

Speed Control Options: TEFC Motors ...................................................................................................................................................

11-12

Speed Control Options: OP Motors ...........................................................................................................................................................1 3
Maintenance ...............................................................................................................................................................................................1 4
Troubleshooting ..........................................................................................................................................................................................1 4
Fan Maintenance Log .................................................................................................................................................................................1 5

Refer to the safety section(s) in this manual prior to installing or servicing the fan. The most current version of this installation and 
maintenance manual can be found on our website at www.tcf.com/resources/im-manuals.

SAFETY NOTICE

Model DCRD

with EC motor

Twin City Fan

Summary of Contents for DCRD

Page 1: ... equipment it is important that all involved with the equipment be well versed in proper fan safety practices and read this manual It is the user s responsibility to make sure that all requirements of good safety practices and any applicable safety codes are strictly adhered to Because of the wide variety of equipment covered in this manual the instructions given here are general in nature Additio...

Page 2: ...protection respiratory equipment hand and foot protection when installing or servicing the fan Always use caution when entering a fan s air path High velocity airflow can cause you to lose your balance Motors can be hot and similarly if the fan is subject to processes that are hot the fan housing could be hot Fans are often used to move hazardous materials that could be dangerous Always wear prote...

Page 3: ...ifting lugs are provided on most units 1 Maintain handling equipment to avoid serious personal injury and do not stand under the load 2 If supplied only use the provided lifting lugs to lift the equipment 3 Ensure that the lifting equipment is rated for the capacity to be lifted CAUTION Partial or disassembled units require special handling All parts should be handled in a method that protects the...

Page 4: ...s of authorities having jurisdiction and all applicable codes This equipment is to be installed by an experienced installation company and fully trained personnel Verify that the impeller rotation is correct It should be CW when viewed from the shaft end CCW from opposite shaft end Refer to IM 995 IM 4050 IM 4205 or IM 4800 for detailed installation instructions on the fans that utilize EC motors ...

Page 5: ...le sections See Maximum RPM tables on page 8 for maximum allowable RPM for fan motor combinations 1 Motor Mounted Dial MMD Standard Feature A potentiometer is mounted to the motor housing offering full speed controlrange Speedadjustmentismade with a small flat head screwdriver With this option the motor s 0 10V DC control leads are terminated in a standard 2x4 junction box from the factory and can...

Page 6: ...wer Connect and Direction LEDs will be on 4 If the Up arrow is pressed the display will show E000 no error max speed constant speed d000 direction and C000 motor operation mode 0 5 To set the maximum speed a Press SET for 2s b Press the Up or Down arrow to display P000 c Press OK This will display the current maximum speed d Press the Up or Down arrow to change the digit To move to the next digit ...

Page 7: ...motor is 100 feet Distances greater than this could cause a loss of the signal to the motor and result in unstable motor performance On the back of the remote mounted dial there is a small switch that will allow the user to change the output of the remote mounted dial The settings of the switch are 0 10V or 2 10V A label on the rear of the controller s printed circuit board describes the settings ...

Page 8: ...98 1 4 1800 1800 110 1 4 1800 1800 112 1 4 1800 1800 122 1 2 1800 2205 124 1 2 1800 1800 135 3 4 1800 1800 140 3 4 1800 1800 150 2 1800 1800 157 2 1800 1800 165 2 1800 1800 194 1 1200 1400 Maximum RPM Tables DSI Size Motor HP Motor RPM Max Fan RPM 080AE 1 4 1800 1800 090AE 1 4 1800 1800 100AE 1 2 1800 1800 120AE 3 4 1800 1800 135AE 1 1800 1800 150AE 1 1200 1200 165AE 1 1200 1200 135ANE 3 4 1800 18...

Page 9: ...HITE FACTORY PROVIDED FIELD INSTALLED Note Diagram refers to motors 67001001 67001003 67001004 67001005 67001008 67001105 Figure 2 Remote Mounted Dial Wiring Diagram 208 230VAC Single Phase FIELD INSTALLED FACTORY PROVIDED WHITE BLACK GROUND DISCONNECT BOX RED WHITE BLACK MOTOR POWER LEADS CONTROL LEADS SIGNAL GROUND WHITE BLACK 24 VAC 0 10 V COM BLUE YELLOW 208 VAC RED 230 VAC ORANGE 1 3 2 REMOTE...

Page 10: ...ngle Phase 24 VAC REMOTE DIAL TCF 2 3 1 115 OR 230 VAC YELLOW BLUE COM 0 10 V 24 VAC BLACK WHITE GROUND SIGNAL CONTROL LEADS POWER LEADS MOTOR BLUE YELLOW DISCONNECT BOX GROUND BLACK WHITE FACTORY PROVIDED FIELD INSTALLED 0 10V IN 0 10V COM Note Diagram refers to motors 67001701 67001703 67001704 67001705 67001715 ...

Page 11: ... 14 AWG Tighten to 5 7 in lb L2 L1 N Table 1 Single Phase Power Requirements Note Internally the Speed Controller provides 240VAC 3 phase at 8kHz switching frequency to the motor Table 2 Branch Protection Note A different fuse Class may be used as an alternative to the Class shown provided it is of the same or lesser rating and has equivalent or better clearing time and peak let through characteri...

Page 12: ...as follows a Connect a positive voltage source to pin P10 2 Analog Input b Connect source common to P10 3 DGND Use only Copper Wire for all wiring It is the responsibility of the installer controls engineer to ensure that any field supplied controls are compatible and functional with this motor technology TCF is not responsible for field supplied or customer designed fan or motor controls 3 Verify...

Page 13: ... to connect the three phase AC lines and earth ground to their supply Motor Part Numbers HP Voltage Phase 67003305 1 208 230 3 67003306 11 2 208 230 3 67003307 2 208 230 3 67003309 3 208 230 3 67003405 1 460 3 67003406 11 2 460 3 67003407 2 460 3 67003409 3 460 3 Speed Control Options OP Motors Operation Method This engineering sample is setup for constant speed operation The analog DC control vol...

Page 14: ... Motor does not operate TEFC motors 67002107 67002205 Check that the motor is wired for the correct supply voltage Verify the Status LED is solid red Verify that the jumper wire is present between terminals 9 and 10 on the low voltage terminal board because this is required for the motor to operate Verify that the yellow wires are present on terminals 5 and 6 on the low voltage terminal board Faul...

Page 15: ...Installation Operation Maintenance Manual IM 4055 15 Date Completed Maintenance Performed By Comments Model Number__________________________ Serial Number __________________________ Fan Maintenance Log ...

Page 16: ...TWIN CITY FAN BLOWER WWW TCF COM 5959 Trenton Lane N Minneapolis MN 55442 Phone 763 551 7600 Fax 763 551 7601 2012 2022 Twin City Fan Companies Ltd Twin City Fan ...

Reviews: