Graco RoadLazer 231378, Instructions-Parts List Manual

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Table of Contents
Warnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction and General Information 5 . . . . . . . . . . . . . .
Component Identification and Function 6 . . . . . . . . . . . .
Pre-Setup Requirements 8 . . . . . . . . . . . . . . . . . . . . . . . .
Setup 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Data 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Schedule 34 . . . . . . . . . . . . . . . . . . . . . . . . .
Parts
RoadLazer Line Striper Components 35 . . . . . . . . . . .
Pump Systems 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bead Tank Assembly 38 . . . . . . . . . . . . . . . . . . . . . . . .
Engine System 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Base Assembly (1 of 2) 42 . . . . . . . . . . . . . . . . .
Main Base Assembly (2 of 2) 44 . . . . . . . . . . . . . . . . .
Boom Arm Assembly 46 . . . . . . . . . . . . . . . . . . . . . . . .
Battery System 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schematics
Solenoid Air Valves 49 . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Harness 238680 50 . . . . . . . . . . . . . . . . . . . . . . .
Power Cable 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Warranty and Limitation of Liability 54 . . . . . . . . .
Graco Phone Number 54 . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
INSTRUCTIONS
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
D
This equipment is for professional use only.
D
Read all instruction manuals, tags, and labels before you operate this equipment.
D
Use the equipment only for its intended purpose. If you are not sure, call your distributor.
D
Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
D
Check equipment daily. Repair or replace worn or damaged parts immediately.
D
Do not exceed the maximum working pressure of the lowest-rated system component. See
Technical Data on page 53 for the maximum working pressure of this equipment.
D
Use fluids and solvents that are compatible with the equipment wetted parts. See the Technical
Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
D
Do not use 1,1,1--trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents in pressurized aluminum equipment. Such use could result in a
chemical reaction, with the possibility of explosion.
D
Do not use hoses to pull equipment.
D
Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 65
_
C (150
_
F) or below --40
_
C (--40
_
F).
D
Comply with all applicable local, state, and national fire, electrical, and safety regulations.
D
Do not raise the RoadLazer with a portable jack unless the RoadLazer is connected to a tow
vehicle.
D
Wear ear and eye protection when you operate this equipment.