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25HPA6

Performance

t

Series 2---Stage Heat Pump

with Puron

r

Refrigerant

2 to 5 Nominal Tons

Installation Instruction

NOTE

: Read the entire instruction manual before starting the

installation.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,

or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property

damage. Consult a qualified installer, service agency, or your

distributor or branch for information or assistance. The qualified
installer or agency must use factory--authorized kits or accessories

when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,

and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions

thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and

current editions of the National Electrical Code ( NEC ) NFPA 70.

In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.

Recognize safety information. This is the safety--alert symbol

!

!

.

When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety--alert symbol.

DANGER identifies the most serious hazards which

will

result in

severe personal injury or death.

WARNING signifies hazards

which

could

result in personal injury or death. CAUTION is used

to identify unsafe practices which

may

result in minor personal

injury or product and property damage. NOTE is used to highlight

suggestions which

will

result in enhanced installation, reliability, or

operation.

Indoor Thermostat Control Options

Model

Infinity

Control

Standard

2---stage

Thermostat

25HPA6

Yes

Yes

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Before installing, modifying, or servicing system, main

electrical disconnect switch must be in the OFF position

and install a lockout tag. There may be more than 1

disconnect switch. Lock out and tag switch with a

suitable warning label.

!

WARNING

UNIT OPERATION AND SAFETY HAZARD

Failure to follow this warning could result in personal injury

or equipment damage.
Puron

R

refrigerant systems operate at higher pressures than

standard R--22 systems. Do not use R--22 service equipment

or components on Puron

R

refrigerant equipment.

Summary of Contents for 25HPA6

Page 1: ...mation This is the safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential for personal injury Understand these signal words DANGER WARNING and CAUTION These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards which could result...

Page 2: ... presale literature There can be no deviation Consult the Service Manual Air Conditioners and Heat Pumps Using Puron Refrigerant to obtain required unit changes for specific applications and for R 22 retrofit Check Equipment and Job Site Unpack Unit Move to final location Remove carton taking care not to damage unit Inspect Equipment File claim with shipping company prior to installation if shipme...

Page 3: ...IMPORTANT Flow arrow must point toward outdoor unit Make Piping Connections WARNING PERSONAL INJURY AND UNIT DAMAGE HAZARD Failure to follow this warning could result in personal injury or death Relieve pressure and recover all refrigerant before system repair or final unit disposal Use all service ports and open all flow control devices including solenoid valves CAUTION UNIT DAMAGE HAZARD Failure...

Page 4: ...EQUIRED FOR LONG LINE APPLICATIONS Over 80 ft 24 38 m REQUIRED FOR SEA COAST APPLICATIONS Within 2 miles 3 22 km Crankcase Heater Standard Standard Standard Evaporator Freeze Protection Standard with Infinityt Control Low Ambient not allowed with non communicating thermostat No No Liquid Line Solenoid Valve No Yes No Low Ambient Control Standard with Infinity Control Low ambient not allowed with n...

Page 5: ...frigerant tubing and indoor coil are now ready for leak testing This check should include all field and factory joints Evacuate Refrigerant Tubing and Indoor Coil CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation Never use the system compressor as a vacuum pump Refrigerant tubes and indoor coil should be evacuated using the recommended d...

Page 6: ...ovide blower operation to match the capacities of the compressor during high and low stage cooling operation Tap selections on the furnace control board enable the installing technician to select the proper airflows for each stage of cooling Below is a brief summary of the furnace airflow configurations 1 The Y2 call for high stage cooling energizes the Cool tap on the control board The grey wire ...

Page 7: ...f 2 minutes in low stage adjust the set point at least 5 F 2 8 C below room ambient System Functions And Sequence Of Operation The 25HPA6 models utilize either an Infinity Communicating User Interface or a 2 stage cooling indoor thermostat With a call for first stage cooling the outdoor fan and low stage compressor are energized If low stage cannot satisfy cooling demand high stage is energized by...

Page 8: ...ing of the by pass port is controlled by an internal electrically operated solenoid The modulated scroll uses a single step of unloading to go from full capacity to approximately 67 capacity A single speed high efficiency motor continues to run while the scroll modulates between the two capacity steps Modulation is achieved by venting a portion of the gas in the first suction pocket back to the lo...

Page 9: ...nt temperature The outdoor fan output ODF will remain off for 20 seconds after termination This delay will allow time for the system to capture the heat from the outdoor coil and reduce the steam cloud effect that may occur on transition from defrost to heating cycle The outdoor fan output OFF delay of 20 seconds may be defeated to enable the fan to energize immediately at the time of termination ...

Page 10: ...ot use chart to adjust refrigerant charge NOTE In heating mode check refrigerant charge only when pressures are stable If in doubt remove charge and weigh in correct refrigerant charge NOTE When charging is necessary during heating season charge must be weighed in accordance with unit rating plate 0 6 oz ft 17 74 g m of 3 8 in liquid line above or below 15 ft 4 57 m respectively EXAMPLE To calcula...

Page 11: ...is no 230v at the compressor contactor s when the indoor unit is powered and cooling or heating demand exists the appropriate fault code is displayed Verify the disconnect is closed and 230v wiring is connected to the unit Compressor Voltage Sensing The control board input terminals labeled VS and L2 see Fig 6 are used to detect compressor voltage status and alert the user of potential problems Th...

Page 12: ...ating conditions The comparison is S In cooling if the outdoor air sensor indicates 10_F 5 6_C warmer than the coil sensor or the outdoor air sensor indicates 20_F 11_C cooler than the coil sensor the sensors are out of range S In heating if the outdoor air sensor indicates 35_F 19 4_C warmer than the coil sensor or the outdoor air sensor indicates 10_F 5 6_C cooler than the coil sensor the sensor...

Page 13: ...nect is closed and 230v wiring is connected to the unit Outdoor Air Temp Sensor Fault 53 Outdoor air sensor not reading or out of range Ohm out sensor and check wiring Outdoor Coil Sensor Fault 55 Coil sensor not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check wiring Low S...

Page 14: ...2 Y1 Heat Cool Stage 2 Y Y2 Y Y2 Y Y2 Fan G G 24VAC Hot Heating Rh R R 24VAC Hot Cooling Rc Dry Contact 1 D1 Dry Contact 2 D2 DHUM 24VAC Common C COM C Humidify HUM Outdoor Air Temp OAT Remote Room Sensor RRS OAT RRS Com SRTN Outdoor Sensor Humidifier Solenoid Valve Remote Room Sensor Variable Speed Furnace Thermidistat 2 Stage Heat Pump Indicates connection may not be required available Heat Stag...

Page 15: ...ing into suction line with compressor operating 10 Manifold sets should be 700 psig high side and 180 psig low side with 550 psig low side retard 11 Use hoses with 700 psig service pressure rating 12 Leak detectors should be designed to detect HFC refrigerant 13 Puron refrigerant as with other HFCs is only compatible with POE oils 14 Vacuum pumps will not remove moisture from oil 15 Do not use liq...

Page 16: ...10 W Morris St S Indianapolis IN 46231 Printed in U S A Edition Date 05 09 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 25HPA6 1SI Replaces New 25HPA6 ...

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