background image

6

NOTE

: Operation of unit on improper line voltage constitutes

abuse and could affect unit reliability. See unit rating plate. Do not
install unit in system where voltage may fluctuate above or below
permissible limits.

NOTE

: Use copper wire only between disconnect switch and unit.

NOTE

: Install branch circuit disconnect of adequate size per NEC

to handle unit starting current. Locate disconnect within sight from
and readily accessible from unit, per Section 440--14 of NEC.

Route Ground and Power Wires

Remove access panel to gain access to unit wiring. Extend wires
from disconnect through power wiring hole provided and into unit

control box.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
The unit cabinet must have an uninterrupted or unbroken

ground to minimize personal injury if an electrical fault

should occur. The ground may consist of electrical wire or

metal conduit when installed in accordance with existing

electrical codes.

Connect Ground and Power Wires

Connect ground wire to ground connection in control box for

safety. Connect power wiring to contactor as shown in Fig. 5.

DISCONNECT

PER N. E. C. AND/OR

LOCAL CODES

CONTACTOR

GROUND

LUG

FIELD GROUND

WIRING

FIELD POWER

WIRING

A91056

Fig. 5 -- Line Power Connections

Connect Control Wiring

Route low voltage control wires through control wiring grommet

and connect leads to control board.
Connect to Infinity connections ABCD only when Infinity User
Interface is available.
Standard non--communicating thermostat connections are possible
when you connect to standard thermostat connections R, C, W, Y1,

Y2, and O. Refer to wiring label for further clarification.

General Information

Use No. 18 AWG color--coded, insulated (35

°

C minimum) wire for

all installations.
All wiring must be NEC Class 1 and must be separated from
incoming power leads.
Use furnace transformer, fan coil transformer, or accessory

transformer for control power, 24v/40va minimum. The outdoor
unit requires a minimum of 27va/24vac control power.

Final Wiring Check

IMPORTANT

: Check factory wiring and field wire connections

to ensure terminations are secured properly. Check wire routing to
ensure wires are not in contact with tubing, sheet metal, etc.

Compressor Crankcase Heater

Furnish power to crankcase heater a minimum of 24 hr before
starting unit. To furnish power to heater only, set thermostat to

OFF and close electrical disconnect to outdoor unit.

Airflow Selections (ECM Furnaces)

The ECM Furnaces provide blower operation to match the
capacities of the compressor during high and low stage cooling

operation. Tap selections on the furnace control board enable the
installing technician to select the proper airflows for each stage of

cooling. Below is a brief summary of the furnace airflow

configurations

1. The Y2 call for high stage cooling energizes the “Cool” tap

on the control board. The grey wire from cool tap is connec-
ted to tap 5 on the motor. Refer to the furnace Product Data
to find the corresponding airflow. If the airflow setting for

high cooling needs to be switched from tap 5 to a different
tap, jumper a connection from the cool tap to the desired tap

so that the Y2 signal is communicated via the cool tap to the
desired speed tap.

2. The Y1 call for low stage cooling energizes the “Fan” tap

on the control board. The red wire from the fan tap is con-
nected to tap 1 on the motor. Refer to the furnace Product

Data to find the corresponding airflow. If the airflow setting
for low cooling needs to be switched from tap 1 to a differ-
ent tap, jumper a connection from the Fan tap to the desired

tap so that the Y1 signal is communicated via the Fan tap to
the desired speed tap. The Y1 setting will also govern the

continuous fan airflow for the furnace.

Refer to the furnace literature for further details.

Airflow Selection for Variable Speed Furnaces

(non--communicating)

The variable speed furnaces provide blower operation to match the
capacities of the compressor during high and low stage cooling

operation. The furnace control board allows the installing

technician to select the proper airflows for each stage of cooling.
Below is a summary of required adjustments. See furnace

installation instructions for more details:

1. Turn SW1----5 ON for 400 CFM/ton airflow or OFF for 350

CFM/ton airflow. Factory default is OFF.

2. The A/C DIP switch setting determines airflow during high

stage cooling operation. Select the A/C DIP switch setting
corresponding to the available airflow shown in the furnace
Installation Instructions that most closely matches the re-

quired airflow shown in the air conditioning Product Data
for HIGH speed.

3. The CF DIP switch setting determines airflow during low

stage cooling operation. Select the CF DIP switch setting
corresponding to the available airflow shown in the furnace

installation instructions that most closely matches the re-
quired airflow shown in the air conditioning Product Data

for LOW speed. If a higher or lower continuous fan speed is
desired, the continuous fan speed can be changed using the
fan switch on the thermostat. Refer to the furnace Installa-

tion Instructions for details of how to use this feature.

25H

PA

6

Summary of Contents for 25HPA6

Page 1: ...mation This is the safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential for personal injury Understand these signal words DANGER WARNING and CAUTION These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards which could result...

Page 2: ... presale literature There can be no deviation Consult the Service Manual Air Conditioners and Heat Pumps Using Puron Refrigerant to obtain required unit changes for specific applications and for R 22 retrofit Check Equipment and Job Site Unpack Unit Move to final location Remove carton taking care not to damage unit Inspect Equipment File claim with shipping company prior to installation if shipme...

Page 3: ...IMPORTANT Flow arrow must point toward outdoor unit Make Piping Connections WARNING PERSONAL INJURY AND UNIT DAMAGE HAZARD Failure to follow this warning could result in personal injury or death Relieve pressure and recover all refrigerant before system repair or final unit disposal Use all service ports and open all flow control devices including solenoid valves CAUTION UNIT DAMAGE HAZARD Failure...

Page 4: ...EQUIRED FOR LONG LINE APPLICATIONS Over 80 ft 24 38 m REQUIRED FOR SEA COAST APPLICATIONS Within 2 miles 3 22 km Crankcase Heater Standard Standard Standard Evaporator Freeze Protection Standard with Infinityt Control Low Ambient not allowed with non communicating thermostat No No Liquid Line Solenoid Valve No Yes No Low Ambient Control Standard with Infinity Control Low ambient not allowed with n...

Page 5: ...frigerant tubing and indoor coil are now ready for leak testing This check should include all field and factory joints Evacuate Refrigerant Tubing and Indoor Coil CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation Never use the system compressor as a vacuum pump Refrigerant tubes and indoor coil should be evacuated using the recommended d...

Page 6: ...ovide blower operation to match the capacities of the compressor during high and low stage cooling operation Tap selections on the furnace control board enable the installing technician to select the proper airflows for each stage of cooling Below is a brief summary of the furnace airflow configurations 1 The Y2 call for high stage cooling energizes the Cool tap on the control board The grey wire ...

Page 7: ...f 2 minutes in low stage adjust the set point at least 5 F 2 8 C below room ambient System Functions And Sequence Of Operation The 25HPA6 models utilize either an Infinity Communicating User Interface or a 2 stage cooling indoor thermostat With a call for first stage cooling the outdoor fan and low stage compressor are energized If low stage cannot satisfy cooling demand high stage is energized by...

Page 8: ...ing of the by pass port is controlled by an internal electrically operated solenoid The modulated scroll uses a single step of unloading to go from full capacity to approximately 67 capacity A single speed high efficiency motor continues to run while the scroll modulates between the two capacity steps Modulation is achieved by venting a portion of the gas in the first suction pocket back to the lo...

Page 9: ...nt temperature The outdoor fan output ODF will remain off for 20 seconds after termination This delay will allow time for the system to capture the heat from the outdoor coil and reduce the steam cloud effect that may occur on transition from defrost to heating cycle The outdoor fan output OFF delay of 20 seconds may be defeated to enable the fan to energize immediately at the time of termination ...

Page 10: ...ot use chart to adjust refrigerant charge NOTE In heating mode check refrigerant charge only when pressures are stable If in doubt remove charge and weigh in correct refrigerant charge NOTE When charging is necessary during heating season charge must be weighed in accordance with unit rating plate 0 6 oz ft 17 74 g m of 3 8 in liquid line above or below 15 ft 4 57 m respectively EXAMPLE To calcula...

Page 11: ...is no 230v at the compressor contactor s when the indoor unit is powered and cooling or heating demand exists the appropriate fault code is displayed Verify the disconnect is closed and 230v wiring is connected to the unit Compressor Voltage Sensing The control board input terminals labeled VS and L2 see Fig 6 are used to detect compressor voltage status and alert the user of potential problems Th...

Page 12: ...ating conditions The comparison is S In cooling if the outdoor air sensor indicates 10_F 5 6_C warmer than the coil sensor or the outdoor air sensor indicates 20_F 11_C cooler than the coil sensor the sensors are out of range S In heating if the outdoor air sensor indicates 35_F 19 4_C warmer than the coil sensor or the outdoor air sensor indicates 10_F 5 6_C cooler than the coil sensor the sensor...

Page 13: ...nect is closed and 230v wiring is connected to the unit Outdoor Air Temp Sensor Fault 53 Outdoor air sensor not reading or out of range Ohm out sensor and check wiring Outdoor Coil Sensor Fault 55 Coil sensor not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check wiring Low S...

Page 14: ...2 Y1 Heat Cool Stage 2 Y Y2 Y Y2 Y Y2 Fan G G 24VAC Hot Heating Rh R R 24VAC Hot Cooling Rc Dry Contact 1 D1 Dry Contact 2 D2 DHUM 24VAC Common C COM C Humidify HUM Outdoor Air Temp OAT Remote Room Sensor RRS OAT RRS Com SRTN Outdoor Sensor Humidifier Solenoid Valve Remote Room Sensor Variable Speed Furnace Thermidistat 2 Stage Heat Pump Indicates connection may not be required available Heat Stag...

Page 15: ...ing into suction line with compressor operating 10 Manifold sets should be 700 psig high side and 180 psig low side with 550 psig low side retard 11 Use hoses with 700 psig service pressure rating 12 Leak detectors should be designed to detect HFC refrigerant 13 Puron refrigerant as with other HFCs is only compatible with POE oils 14 Vacuum pumps will not remove moisture from oil 15 Do not use liq...

Page 16: ...10 W Morris St S Indianapolis IN 46231 Printed in U S A Edition Date 05 09 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 25HPA6 1SI Replaces New 25HPA6 ...

Reviews: