Graco LSR Select Instructions Manual Download Page 2

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Contents

3A2152B

Contents

Contents  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Related Manuals   . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Two-Component Material Information  . 6

Keep Components A (Red) and B (Blue) Separate

Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 6

Component Identification  . . . . . . . . . . . . . . . . . . . . 8
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Common Problems  . . . . . . . . . . . . . . . . . . . . . .  26
Machine Alarms   . . . . . . . . . . . . . . . . . . . . . . . .  28
   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29
Drive Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30
IAM/AM Status Indicators  . . . . . . . . . . . . . . . . .  37

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Base Pump Piston Replacement   . . . . . . . . . . .  38
Inhibitor/Catalyst/Color Pump Rebuild   . . . . . . .  39
Motor Coupling  . . . . . . . . . . . . . . . . . . . . . . . . .  42
Valve Stack Rebuild  . . . . . . . . . . . . . . . . . . . . .  44
Position Sensor on Inlet/Outlet Valve Replacement

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Control Frame Base Pump, 24M094  . . . . . . . . . 48
Base Pump Wet Section, 24L880  . . . . . . . . . . . 50
Base Pump Lower, 24L878  . . . . . . . . . . . . . . . . 52
Base Pump Inlet/Outlet Valves, 24L977  . . . . . . 54
Base Pump Inlet/Outlet Valve Plumbing, 24M007 .

Base Pump Inlet/Outlet Valve Plumbing, 24M118 .

Valve Stack, 24L893 . . . . . . . . . . . . . . . . . . . . . 60
Inhibitor/Catalyst/Color Pump Drive (1093 Valve),

24L905 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Inhibitor/Catalyst/Color Pump Drive (1093 Valve),

24L969 and 24L968 . . . . . . . . . . . . . . . . . . 64

Needle Adapter Assembly, 24L906  . . . . . . . . . . 66
Non-Drip Valve, 24L907   . . . . . . . . . . . . . . . . . . 67
Valve Stack, 24M039 . . . . . . . . . . . . . . . . . . . . . 68
Solenoid Valve, 24M048  . . . . . . . . . . . . . . . . . . 71
Control Cabinet Exterior, 24L993   . . . . . . . . . . . 72
Control Cabinet Interior, 24L871  . . . . . . . . . . . . 74

Control Schematics, 24L890  . . . . . . . . . . . . . . . . . 76
HMI Operation Overview  . . . . . . . . . . . . . . . . . . . . 84
Appendix A - HMI Screens Overview  . . . . . . . . . . 86
Appendix B - Logging In and Out . . . . . . . . . . . . 104
Appendix C - Setting Home Position on Pumps  105
Appendix D - Selecting the Outlet Valve, Mounting

the Stack to the Press . . . . . . . . . . . . . . . . . . 107

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Accessories  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Graco Standard Warranty  . . . . . . . . . . . . . . . . . . 112
Graco Information  . . . . . . . . . . . . . . . . . . . . . . . . 112

Summary of Contents for LSR Select

Page 1: ...ubber into injection molds For professional use only Not approved for use in explosive atmospheres or hazardous locations See page 3 for model information including maximum work ing pressure and appro...

Page 2: ...rol Frame Base Pump 24M094 48 Base Pump Wet Section 24L880 50 Base Pump Lower 24L878 52 Base Pump Inlet Outlet Valves 24L977 54 Base Pump Inlet Outlet Valve Plumbing 24M007 56 Base Pump Inlet Outlet V...

Page 3: ...essories starting on page 110 for color valve addition and pressure monitoring systems Manual Description 311827 Dura Flo Lowers Instructions Parts 308418 Dura Flo 750 Pumps Instructions Parts List 31...

Page 4: ...at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispen...

Page 5: ...ent See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer...

Page 6: ...l tiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compatibility Cross contamination can result in...

Page 7: ...Important Two Component Material Information 3A2152B 7...

Page 8: ...Component Identification 8 3A2152B Component Identification FIG 1 Machine Overview ti18094a A ti18095a ti18093a H D F B K L M J N G E C P...

Page 9: ...ial The chemical can be adjusted within a ratio from 0 6 Optional See Accessories on page 110 for details G Pressure monitor Color Monitors the pressure of the color valve Optional See Accessories on...

Page 10: ...Component Identification 10 3A2152B FIG 2 Electrical Panel ti18096a AA ti18097a AB AE AC AF AD AG Components are found within enclosure CB1 CB2 FU 1 FU 2 FU 6 FU 7 FU 3 FU 5 FU 9 FU 4 FU 8 FU 10...

Page 11: ...perator of a machine fault through sound AG Foot Switch Signals machine to start cycle when pressed Label Component Size Amps Type Used in Models CB1 24 VDC Power 5 N A All CB2 PLC Power Supply 5 N A...

Page 12: ...l Cord Wires by Model 230V 3 phase L1 L2 L3 GND a Connect green wire to ground GRN b Use a screw driver to tighten the terminals to 12 in lb 1 4 N m The machine is not properly grounded until this set...

Page 13: ...e To maintain grounding continuity when flushing or relieving pressure hold grounded metal pail firmly to a metal part of dispense valve then initi ate a dispense 4 Connect the press output signal to...

Page 14: ...of the Valve stack b Connect the motor cables in the first conduit to the matching servo motors on the valve stack c Connect the encoder cables in the second con duit to the matching servo motors on t...

Page 15: ...alves to the stack g A set of clamps is supplied to keep the three sections of conduit together This can be mounted on the press 7 Connect the Air Supply a Connect a 1 4 in air supply to the solenoid...

Page 16: ...he drives b If the drives have been unplugged refer to Appendix C Setting Home Position on Pumps starting page 105 c Verify the indicators read that each drive is HOME If not push the HOME PUMP push b...

Page 17: ...erial is being chilled Keeping the mixed mate rial cool will keep the material from curing as fast 2 Perform Base Purge page 19 3 Perform Pressure Relief Procedure page 18 4 Turn the main disconnect s...

Page 18: ...e screw of the press put a container at the end of the screw 2 Use the press controls to bleed the screw of mate rial 3 Press the orange override buttons on the solenoid valve assembly 4 Let the press...

Page 19: ...108 for a list of wetted components to ver ify compatibility of solvent with wetted materials See solvent manufacturer s information for material compati bility Do not use water Ground the solvent pa...

Page 20: ...air free base mate rial comes out the end of the mixer k Press the CLOSE OUTLET VALVE push button and verify the Indicator shows CLOSED l Press the CLOSE SCREW VALVE push button and verify the indica...

Page 21: ...RCENT OF MIX to zero j Verify the BASE PERCENT OF MIX is 93 and the TOTAL PERCENT REF is 100 k Press and hold the footswitch down The base pump inhibitor and catalyst pump 1093 valve will start to dis...

Page 22: ...j Verify the TOTAL PERCENT REF is 100 k Press and hold the footswitch down All pumps will start to dispense l When the base pump hits the end travel released the footswitch all pumps will reload m Whe...

Page 23: ...sure is around 500 psi 3 4 MPa 35 bar when done loading The dispense pressure is around 400 psi 2 8 MPa 28 bar These two pressures are close enough to give repeatable shots They could be even closer b...

Page 24: ...is 1 NPT Continue priming through the screw Determining the flow rate Once the mixer is connected to the screw the flow rate needs to be adjusted so the flow rate does not fill the screw too fast or t...

Page 25: ...3A2152B 25 Maintenance Task Schedule Inspect fluid lines for leaks and signs of wear Daily Remove mixer and check for gelling material Weekly Check all fittings and connections tighten as necessary A...

Page 26: ...nsor not reading Sensor not connected Visually check connection Reconnect sensor Sensor bad Check PLC input sensor voltage Replace bad sensor Base pump not loaded No pressure on feed pump Pump shaft e...

Page 27: ...back wards Very high pressure Check air connections swap if necessary Valve cured up Very high pressure Tear down and clean out screw valve General Mixed material won t cure Catalyst not being added C...

Page 28: ...thin continuous torque rating for ambient temperature maximum 17 INHIBITOR MOTOR OVER TEMP Shutdown 18 CATALYST MOTOR OVER TEMP Shutdown 19 COLOR MOTOR OVER TEMP Shutdown 20 BASE DRIVE FEEDBACK ERROR...

Page 29: ...GH LIMIT Shutdown Fluid path blocked flow rate too high Check for blocked fluid path lower flow rate 49 SCREW PRESSURE LOW LIMIT Shutdown Fluid not being dis pensed Check pumps 50 PRESSURE SHUTDOWN AL...

Page 30: ...is applied to the Kinetix 2000 system Internal power supply malfunction Call your Rockwell Automa tion sales representative to return module for repair Motor jumps when first enabled Motor wiring erro...

Page 31: ...clogged vents or defective fan Make sure cooling is not restricted by insufficient space around the unit Operation above contin uous power rating and or product environmental ratings Verify ambient te...

Page 32: ...pply to the encoder E16 Softovertravel Fault Software Over travel Axis position exceeded maximum software setting Verify motion profile Verify overtravel settings are appropriate E18 OverSpeedFault Ov...

Page 33: ...ists in the power circuitry Reduce acceleration rates Reduce duty cycle ON OFF of commanded motion Increase time permitted for motion Use larger Kinetix 2000 con verter Check for clogged vents or defe...

Page 34: ...bk Noise Noise on auxiliary feed back cable Recommended ground ing per installation instructions has not been followed Verify grounding Route feedback cable away from noise sources Refer to System Des...

Page 35: ...per motor sizing Check replace transmission device Check replace motor IAM not properly sized Check for proper IAM sizing Install larger kW rated IAM E75 DriveOvervoltage Fault Shunt Time Out The IAM...

Page 36: ...meout Flt Pre charge resistor power exceeds the resistor rat ing Allow resistor to cool All oth ers RESERVED Call your local Rockwell Auto mation sales representative Error Code Fault Message RSLogix...

Page 37: ...c cable con nections Broken fiber optic cable Replace fiber optic cable Receive fiber optic cable con nected to SERCOS transmit con nector and vice versa Check proper SERCOS fiber optic cable connecti...

Page 38: ...the three nuts 4 Remove the lower 5 See the Dura Flo Manual for rebuild information NOTE Installation is the reverse of removal NOTE When rebuilding base pump verify piston pack ings are assembled acc...

Page 39: ...r 3A2152B 39 Inhibitor Catalyst Color Pump Rebuild FIG 16 Inhibitor Catalyst Color Pump Rebuild ti18110a 904 925 903 801 821 814 906 905 824 802 806 803 912 922 921 907 909 913 924 915 920 932 938 100...

Page 40: ...emoving screws 824 shoulder bolt 13 Remove Seal Cup 903 from Oil Cup Retainer 925 Remove Posipak Rod Seal 904 from Seal Cup 903 14 Slide Guide Rods out of Connection Block 806 15 Remove Metering Rod 9...

Page 41: ...925 NOTE If the Motor and Motor Coupling Assembly had been disassembled then reassemble per the instruc tions below before proceeding to step 19 16 Position the Motor and Motor Coupling Assembly abov...

Page 42: ...r 42 3A2152B Motor Coupling FIG 17 Motor Coupling Assembly ti18110a ti18112a 827 828 826 830 819 818 816 815 817 813 812 811 814 810 809 831 808 824 801 822 823 833 821 803 804 806 805 820 823 822 802...

Page 43: ...ring 811 3 Thread Lead Screw 814 into Lead Screw Nut assembly until lead screw is flush with top of nut 4 Slide Lead Screw Nut Assembly into Lead Screw Housing 809 5 Slide Bearing Retaining Sleeve 817...

Page 44: ...4 3A2152B Valve Stack Rebuild FIG 18 Valve Stack Assemblies ti18113a 1217 1212 1201 1204 1202 1205 1213 1213 1204 1205 1204 1205 1204 1205 1208 1213 1305 1304 1305 1306 1307 1308 1309 1216 Mixer Step...

Page 45: ...fully use a pipe wrench to remove the Pipe Mixer 1308 10 Remove the bottom four Socket Head Screws 1213 from the Bottom Outlet Block 1208 11 Remove the Bottom Outlet Block 1208 from the Catalyst Pump...

Page 46: ...Repair 46 3A2152B Position Sensor on Inlet Outlet Valve Replacement FIG 19 Inlet Outlet Valve ti18117a 405 407 407 403 408 402 404 409 406 401...

Page 47: ...upling 404 from valve shaft 401 4 Remove air cylinder 405 from valve cap 402 5 Lubricate and replace o ring 403 6 Perform any other valve maintenance as required See Graco manual 310550 7 Reattach air...

Page 48: ...Parts 48 3A2152B Parts Control Frame Base Pump 24M094 ti18114a 113 114 115 104 105 106 102 108 109 101 120 116 110 111 103 110 112 107 119 117 118...

Page 49: ...k base pump 5 meter 1 109 16M398 CABLE power base pump 5 meter 1 110 24M118 VALVE assembly solenoid base pump A 2 111 121022 ELBOW swivel 1 4tube x 1 4NPT 1 112 125733 FITTING tee 1 4tube x 1 4 NPT 1...

Page 50: ...Parts 50 3A2152B Base Pump Wet Section 24L880 ti18115a 201 202...

Page 51: ...Parts 3A2152B 51 Ref Part Description Qty 201 L180SS PUMP recip displacement 1 202 16M221 HOUSING valve 7 5CM base pump 1...

Page 52: ...Parts 52 3A2152B Base Pump Lower 24L878 ti18116a 318 319 310 313 312 314 315 316 317 301 302 303 308 304 305 309 305 306 307 311 305 306 307...

Page 53: ...k spring 1 2 6 307 555395 NUT 1 2 13 6 308 16M223 PLATE adapter ET100 DF750 pump 1 309 617374 PLATE pump mounting 1 310 118435 GROMMET 1 311 123999 SCREW cap hex head 4 312 16M224 GUARD tube base pump...

Page 54: ...Parts 54 3A2152B Base Pump Inlet Outlet Valves 24L977 ti18117a 405 407 407 403 408 402 404 409 406 401...

Page 55: ...CAP cylinder 1 403 103338 PACKING o ring 1 404 16M352 COUPLING piston air cylinder cycle 1 405 125917 CYLINDER air 1 406 125918 SWITCH proximity 4MM PNP NPN 24VDC 3W 2 407 82 0217 A 11 MUFFLER air 1...

Page 56: ...Parts 56 3A2152B Base Pump Inlet Outlet Valve Plumbing 24M007 ti18118a 501 502 504 505 506 507 510 508 509 501 502 503 505 504 506 512 513 514 515 503 511...

Page 57: ...FITTING adapter male swivel 1 2 SST 2 506 114572 FITTING nipple hex 3 507 V 565208080808SS CROSS 1 2NPT 1 508 123980 FITTING swivel 3 4X1 2 1 509 122763 FITTING elbow straight 3 4NPT 1 510 504174 BUSH...

Page 58: ...Parts 58 3A2152B Base Pump Inlet Outlet Valve Plumbing 24M118 ti18119a 604 608 605 602 603 606 607 604 608 605 602 603 606 607 601...

Page 59: ...RULE wire 18AWG 3 602 81 0287 3 11 CORD 18 3 7A 8 603 83 0028 C 11 CONNECTOR cable solenoid 1 604 120900 VALVE power 4W SSSR 1 4NPT 24VDC 1 605 121021 MUFFLER air 1 4NPT 2 606 121022 ELBOW swivel 1 4T...

Page 60: ...Parts 60 3A2152B Valve Stack 24L893 ti18160a 704 706 708 703 702 701 705 707 709 712 711 710...

Page 61: ...tack assembly 2 1093 w cool 1 704 24M040 JACKET cooling assembly 3 4X12 pipe 1 705 101682 SCREW SHC 1 4 20X0 625 4 706 24M048 VALVE assembly 1 707 110755 WASHER plain 4 708 24L969 VALVE 1093 10A 4TS0...

Page 62: ...A2152B Inhibitor Catalyst Color Pump Drive 1093 Valve 24L905 ti18112a 814 809 831 821 801 824 822 823 820 805 806 807 803 804 823 822 827 828 826 819 818 815 817 813 812 811 821 808 802 824 816 810 82...

Page 63: ...98585A112 RING retaining external 0 625 1 812 84 0129 11 BEARING ball 625IDX1 375OD 1 813 16M285 NUT leadscrew drive 1 814 01 2994 1 25 LEADSCREW drive 1093 1 815 16M284 COUPLER leadscrew 12MM motor s...

Page 64: ...e 1093 Valve 24L969 and 24L968 927 925 903 904 905 902 906 907 909 934 933 915 936 935 910 911 914 912 913 924 923 916 926 928 929 922 921 937 931 910 909 908 911 914 912 913 924 929 915 923 926 928 9...

Page 65: ...BE AIR CYL spool 1093 2 2 915 A2000006 1 1093 retainer seal wet spool valve 2 2 916 110208 PLUG pipe headless 1 8NPT 4 4 917 16M330 SPOOL 1092 assembly 1 1 918 J1000002 PIN ROLL 1 8X 38 2 2 919 108195...

Page 66: ...940 100020 WASHER lock split 10 MS 4 4 941 81 0398 11 CONNECTOR field straight 1 1 Ref Item Description 24L969 Qty 24L969 Qty ti18121a 1001 1002 1004 1003 1004 Ref Part Description Qty 1001 124998 FIT...

Page 67: ...11 16 special seat 1 1102 97 0208 98 SPRING 250 ODX1 00LG 8 99LB 1 1103 16M288 HOUSING 5 8 SS soft seat SAE 1 1104 01 0014 98 PIN NDV 5 8 11 16 SS 1 1105 103648 PACKING o ring 1 1106 16M289 VALVE head...

Page 68: ...Parts 68 3A2152B Valve Stack 24M039 ti18123a 1217 1212 1201 1202 1213 1203 1213 1204 1205 1219 1204 1205 1203 1204 1205 1208 1213 1217 1202 1204 1201 1216 1216 1205 1204...

Page 69: ...ule mix inlet 10 2 1204 559011 O RING 022 FKM 4 1205 C26213 CARTRIDGE mixer 4 1208 16M451 BLOCK stack module mix outlet 1 1212 107445 SCREW SHC 1 4 20X1 50 4 1213 113194 SCREW cap socket 12 1216 12276...

Page 70: ...9 CLAMP hose 3 2 1 16 2 1303 116658 FITTING tube male 1 4 npt 2 1304 100721 PLUG pipe 2 1305 121022 FITTING elbow male 1 4 npt 4 1306 96 0442 99 SCREW shc 3 8 16x1 25 2 1307 100133 WASHER lock 3 8 2 1...

Page 71: ...shown Ref Part Description 24M048 Qty 24M126 Qty 1401 83 0082 11 VALVE power 4W SSSR 24VDC 3 1 1402 83 0081 11 PLUG 1 4 1 1403 G0050125 VALVE solenoid manifold kit 1 1404 122522 CONNECTOR 5 pin 1 1405...

Page 72: ...Parts 72 3A2152B Control Cabinet Exterior 24L993 ti181096a 1528 1527 1503 1501 1514 1512 1520 1511 1524 1523 1519 1517 1525 1505 1502 1526 1510 1521 1504 1506 1508 1515 1513 1507 1508 1509 1522...

Page 73: ...ED white 24VDC latch 1 1510 16M354 FAN ENC 22VAC 4 1 1511 81 0369 EG 11 GRILL exhaust 4 w filter 1 1512 81 0114 3 11 ALARM audio 1 1513 81 0114 VC 11 COVER volume control audio alarm 1 1514 6690 34 29...

Page 74: ...71 ti18125a 1623 1624 1625 1627 1622 1603 1601 1629 1626 1628 1638 1630 1610 1611 1612 1613 1606 1631 1644 1613 1614 1615 1650 1618 1641 1621 1619 1643 1642 1618 1618 1618 1632 1619 1619 1634 1638 160...

Page 75: ...able kinetix drive 1 1621 81 0495 6 11 CONTACTOR 4P 6A 24VDC 1 1 1622 123359 RELAY contactor 30A 1 1 1623 123386 RELAY 24VDC coil SPDT 1 1 1624 123296 CIRCUIT breaker 2P 5A UL489 2 1625 116500 HOLDER...

Page 76: ...BASE 16K891 CATALYST INHIBITOR ADDITIVE FUTURE COLORANT FUTURE COLORANT DOUBLEWIDE 16K891 16K891 16K891 16K891 12 PUMP VALVE3 POS2 9 PUMP VALVE2 POS1 11 PUMP VALVE3 POS1 10 PUMP VALVE2 POS2 5 1093 VA...

Page 77: ...ELD RED BLK WHT BLU REF 123658 123658 GREY CABLE 121201 PG 15 1 A C E F SHIELD RED WHT GRN WHT REF 81 0428 11 F D C B A E INT JMP INT JMP CUT ONE END OFF PG 17 1 2 3 4 BLK 7000 BLK 7060 BLK 7140 BLK 7...

Page 78: ...0X PB 1B I CRM 1 3 4 2560 CRM 1 A1 A2 PL 1 W 0 PB 1A XO REMOTE STOP 2561 2562 2563 2563 PB 2 XO E STOP CONTROL POWER 6 WHT BLU 8 6 6 6 WHT BLU CRM 2 A1 A2 6 2563 2060 2080 L2 L2 CB2 5A 2160 2180 PS 2...

Page 79: ...14 BLK WHT BLK RED WHT RED ORG WHT ORG 1 10 11 4 3 GRN WHT GRN GRY 24L872 ONLY BRN BLK BLU GRN YEL SHIELD BRAID BRN BLK BLU GRN YEL BAT MOTOR FEEDBACK DATA IM EPRW_5VM 2 ECOMM 2 DATA IM MOTOR CABLE B...

Page 80: ...AL ENABLE EXCITATION EXCITATION SIGNAL SIGNAL SHUNT CAL RESISTOR RED BLK GRN WHT 5291 5271 5271 PG 12 5 4 3 2 5280 5270 5260 5290 5271 5291 6 8 8 6 COURSE ZERO FINE ZERO FINE GAIN 10V 5V 3V POWER TRAN...

Page 81: ...RANT CLOSE SPOOL VALVE 2 RELOAD POSITION 8 BRN 1 PG 2 2 PG 2 BLK 6 BLU PX CSV2 6210 COLORANT OPEN SPOOL VALVE 2 DISPENSE POSITION BRN 4 PG 2 BLK BLU PX OSV2 6280 CATALYST CLOSE SPOOL VALVE 3 RELOAD PO...

Page 82: ...3 03 O 3 04 O 3 05 O 3 06 7420 O 3 07 O 3 08 O 3 09 O 3 10 O 3 11 O 3 12 O 3 13 O 3 14 O 3 15 INHIBTOR OPEN SPOOL VALVE 1 DISPENSE POSITION SCREW VALVE SOL OSV1 BLK 1 PG 17 2 PG 17 RED 6 7060 COLORAN...

Page 83: ...Control Schematics 24L890 3A2152B 83...

Page 84: ...P MAIN MENU SCREEN ALARM STATUS SCREEN ALARM HISTORY SCREEN PRESSURE LOGS SCREEN COLOR PRESSURE TORQUE SPEED LOG SCREEN CAT PRESSURE TORQUE SPEED LOG SCREEN INHIBITOR PRESS TORQUE SPEED LOG SCREEN BAS...

Page 85: ...tion Overview 3A2152B 85 Change HMI Values To edit a value such as flow rate or percentage press the button The keypad comes up enter the new value NOTE The limits are displayed between the readout an...

Page 86: ...Appendix A HMI Screens Overview 86 3A2152B Appendix A HMI Screens Overview Startup Screens Standard Startup Screen Startup Screen with Accessories Installed...

Page 87: ...date 3 The first line in the blue box shows the status of each drive motor The status may read Fault There is a drive fault Disabled The drive needs enabled Home The motor is in the home position and...

Page 88: ...Appendix A HMI Screens Overview 88 3A2152B Status Screens Standard Status Screen Status Screen with Accessories Installed...

Page 89: ...sure indicator shows the drive status This is the same status box that shows on startup screen 2 The valve stack on the right of the screen This shows various assemblies depending on what has been ins...

Page 90: ...Appendix A HMI Screens Overview 90 3A2152B Drive Valve Control Screen Standard Drive Valve Control Screen...

Page 91: ...UMP CYCLE PUMP EXTEND PUMP If after enabling the drive the indicator shows Not Home The drive needs to be homed Press the HOME PUMP push button to home the drive All drives must be in the home posi ti...

Page 92: ...check mode is used to run a pump individually and the manual mode is used for manually toggling valves when priming e OPEN CLOSE AUTO SCREW VALVE push buttons and indicator These buttons are used to s...

Page 93: ...Appendix A HMI Screens Overview 3A2152B 93...

Page 94: ...verview 94 3A2152B Pressure Setpoint Screens Pressure Setpoint screen for basic system 24M093 NOTE This screen is only accessible when the supervisor is logged in Pressure Setpoint screen for all 24M0...

Page 95: ...dicator Push the Enable Pressure Shutdown button to enable the shutdown on a pres sure fault NOTE This is the default value The indicator below the push buttons will read ENABLED To disable the shut d...

Page 96: ...imits of travel noted under Shot Range 2 BASE INHIBITOR CATALYST COLOR DISP SPEED RANGE This is used to set how fast the pump will move to dispense a shot The value is entered in cc s per second 3 BAS...

Page 97: ...he pump motor encoder and drive are disconnected 1 ENABLE DISABLE DRIVE push button and indica tor Identical function to buttons on DRIVE VALVE CONTROL screen 2 SET HOME push button Used to set motor...

Page 98: ...tage of each component needed in the recipe 4 BASE PERCENT OF MIX This is a readout only The readout changes based on raising and lowering the percentages of the other components In order to dispense...

Page 99: ...NOTE The colors match the line colors on the chart 3 DATA LOG CONTROLS window This contains push buttons to navigate around the chart a UP SCALE push button Moves the PSI scale on the left side of the...

Page 100: ...Push buttons and indicator These buttons home or cycle the pump The function is identical to the HOME PUMP CYCLE PUMP push buttons on the DRIVE VALVE screen 4 DATA LOG CONTROLS Window The push buttons...

Page 101: ...e occurred 1 The blue window contains the date and time the alarm and a description of the alarm A list of alarm descriptions are in Machine Alarms on page 28 2 SORT Push button switches the order fro...

Page 102: ...Push button Some alarms require an operator to acknowledge the alarm by manually pushing this button 3 The assorted arrow keys page scroll up or down the list 4 RESET ALARM DATA Push button NEED TO S...

Page 103: ...problem This information also goes to the ALARM STATUS SCREEN 1 CLEAR Push button This clears the alarm 2 ALARM SILENCE Push button If an alarm triggers the audio alarm this button will silence the a...

Page 104: ...and enter the lower right key 5 The Login entry screen pops up again 6 Press Password F3 button to enter the password The Keyboard screen pops up again 7 Type in the password 5810 and hit enter 8 If t...

Page 105: ...home position before disconnect ing the connector This ensures everything is in position when the connector is reattached and the below steps will not be necessary to perform 1 Login as supervisor and...

Page 106: ...cate the inhibitor catalyst and color pumps so there is about 5 16 between the block and connection bar b Insert a screwdriver in the lower slot and turn the coupling c Turning the coupling clockwise...

Page 107: ...ic shutoff valve between the screw on the press and the LSR Select mixer The LSR select has a solenoid valve and controls to connect a double acting valve The mixer outlet is 3 4 NPT male When the val...

Page 108: ...ed System Requirements Not Included Pressure feed systems that can feed the pumps at a minimum of 400 psi 2 8 MPa 28 bar Base inlet 1 inch female NPT Catalyst Inhibitor Pigment inlet inch JIC 4 male 3...

Page 109: ...m 36 00 in 91 4 cm 42 50 in 108 cm 3 in 7 6 cm 34 25 in 87 0 cm 24 in 61 cm 4x 13 32 in Valve Stack Base Pump and Electrical Panel ti18132a 29 77 in 75 6 cm 38 62 in 98 1cm 9 12 in 23 2 cm 3 4 NPT 1 7...

Page 110: ...trols for the addition of color tinting 24M127 This kit adds pressure monitoring for the inhibitor valve catalyst valve and mixer outlet 24M128 This kit adds pressure monitoring for the third 1093 val...

Page 111: ...Accessories 3A2152B 111...

Page 112: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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