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Gorilla Playsets 1500IWF, Manual

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Gorilla Playsets 1500IWF Manual Download Page 74

STEP 15:  ROCK WALL

1:  FIND ELEVEN 5/4 X 6 X 23-7/8" ROCK WALL BOARDS, AND ONE 5/4 X 6 X 23-7/8" BOTTOM ROCK WALL BOARD(1 

HOLE).
2:  STARTING FROM THE TOP, PLACE ONE ROCK WALL BOARD ON TOP OF THE ROCK WALL SIDES, FLUSH TO THE TOP 

OF THE ROCK WALL SIDES, AND ATTACH WITH TWO 2" WOOD SCREWS IN EACH SIDE.
3:  CONTINUE DOWN THE ROCK WALL WITH THE REMAINING ROCK WALL BOARDS, FASTENING EACH BOARD WITH 

TWO 2" WOOD SCREWS ON EACH END.
4:  THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE.  ATTACH WITH TWO 2" WOOD 

SCREWS PER SIDE.
5:  IN SOME CASES, THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES.  THIS IS DUE TO MILLING VARIATIONS, 

AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND.
6:  ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK WALL BOARD DUE TO MILLING VARIATIONS AND 

WOOD SHRINKAGE.

2" WOOD SCREW

5/4 X 6 X 23-7/8" 

BOTTOM ROCK 

ROCK WALL BOARD

5/4 X 6 X 23-7/8" 

WALL BOARD

TOP IS FLUSH TO 

ENDS OF SIDES.

64

Summary of Contents for 1500IWF

Page 1: ...laplaysets com Treasure Trove Treehouse Model 1500IWF BOXES 1501 1503N 1504 1506N 1509N 1509W 1530 1515 1525 Rad Ride 7 Tube Slide Box Slide Box Amber Post Option BOXES 1519 1520 1521 1522 Timber Shield Post Option BOXES 1500 120 box 1500 108 box CB playset s playset s 51 1037 W 51 1037 W playsets playsets ...

Page 2: ... Add On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to complete the Treehouse Add On Kit The instruction steps for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet If you are ...

Page 3: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 4: ...nstructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification of the defect which...

Page 5: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 7: ..._____________________ Address __________________________________________________________________________________________________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ________________________________________________________...

Page 8: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 9: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 10: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 11: ...de 7 Tube Slide Box Slide Box 1525 only included with 1500IWF Treehouse model REV 12 10 2015 Amber Post Option BOXES 1519 1520 1521 1522 Timber Shield Post Option BOXES 1500 120 box 1500 108 box CB Model 1500IW shown See cover of manual for the image of your model when it is completed ...

Page 12: ...mbly Installation Steps 14 18 Ladder Assembly Installation Steps 19 20 Adding T Nuts to Upper Level Corner Posts Step 21 Framing Upper Level Deck Steps 22 31 Mounting Upper Level Deck Steps 32 37 Assembling and attaching Rad Ride Tube Slide Step 38 Rear Bottom Panel Board Rear Center Post Steps 39 40 Upper Level Panel Slats Step 41 Lower Level Front Center Post Step 42 Upper Level Steps Step 43 Lo...

Page 13: ...the Corner Posts Step 1 Framing the Tower Steps 2 7 Deck Spacers Front Face Board and Deck Boards Steps 8 10 Rear Bottom Panel Board Step 11 Panel Slats Step 12 Bridge Rails and Slats Steps 13 15 Bridge Deck Assembly and Installation Steps 16 20 Wood Roof Assembly Steps 21 26 Wave Slide Installation Step 27 Leftover Parts List Page 158 Appendix Chimney and Dormer Instructions Clatter bridge mesh I...

Page 14: ... children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb ...

Page 15: ...f excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as but not limited to an eye bolt Severe wear could occur leading to an injury For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repa...

Page 16: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires 1...

Page 17: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 18: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 19: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 20: ... nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is ...

Page 21: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 22: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 23: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 24: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING B...

Page 25: ...ocess of your new playset before getting started SITE PLAN Playset height 13 feet 1 5 8 inches Deck heights 5 feet and 7 feet Swing Beam height 7 feet 7 1 2 inches Approximate assembly time 16 18 hours 6 foot unobstructed safety perimeter around playset recommended Rad Ride 7 Tube Slide Ladder Swing Belt 2 Trapeze 1 Rock Wall Rope Ladder Wave Slide Tower Clatter Bridge 15 ...

Page 26: ...ps ___ Shovel ___ Marker or Tape See Step 72 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Bar w Chains ___ 1 Wave Slide ___ 1 Rad Ride Tube Slide ___ 10 Rock Wall Grips assorted colors ___ 1 Telescope ___ 2 Flag Kit ___ 1 Tic Tac Toe ___ 1 Steering Wheel ___ 6 Safety Handle ___ 3 Plastic Sunburst 07 0028 G ___ 2 Ground Stake ___ 2 96 Chain Secti...

Page 27: ... WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 14 X 1 1 4 PAN HEAD SCREW QTY 4 TORQUE WASHER QTY 17 8 X 2 1 2 WOOD SCREW QTY 52 5 16 TEE NUT QTY 22 8 X 2 WOOD SCREW QTY 189 17 ...

Page 28: ...AN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 PLASTIC BOLT CAP QTY 19 3 8 x 7 CARRIAGE BOLT QTY 14 18 ...

Page 29: ... 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6 1503N HARDWARE PAGE 1 OF 1 REV C 8 10 2015 JH 8 X 1 1 2 WOOD SCREW QTY 104 5 16 X 2 1 2 HEX BOLT QTY 2 5 16 TEE NUT QTY 6 19 ...

Page 30: ...4 x 3 PAN HEAD SCREW QTY 5 WOOD SCREW 8 X 3 QTY 2 WOOD SCREW 10 x 3 1 2 1504 HARDWARE PAGE 1 OF 1 9 18 2012 J H 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 WASHER QTY 49 3 8 WASHER QTY 4 5 16 X 4 1 2 HEX BOLT QTY 18 20 ...

Page 31: ...USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6 1506N HARDWARE PAGE 1 OF 1 REV B 8 18 2015 J H 8 X 1 1 2 WOOD SCREW QTY 104 8 X 2 WOOD SCREW QTY 28 8 X 2 1 2 WOOD SCREW QTY 10 5 16 TEE NUT QTY 6 21 ...

Page 32: ...5 16 X 4 1 2 HEX BOLT QTY 25 5 16 TEE NUT QTY 55 8 X 2 WOOD SCREW QTY 94 PAGE 1 OF 1 QTY 6 PAN HEAD SCREW REV A 9 19 2014 JH QTY 111 1 4 WASHER 8 X 3 WOOD SCREW QTY 5 QTY 6 5 16 WASHER 14 x 1 1 4 11 0071 1509N HARDWARE 3 8 X 1 1 8 BLACK PLASTIC PLUG QTY 4 8 X 2 1 2 WOOD SCREW QTY 18 5 16 X 3 1 2 HEX LAG SCREW QTY 26 QUICK LINK QTY 2 5 16 X 1 3 4 HEX BOLT QTY 30 22 ...

Page 33: ...6 x 3 1 2 8 X 2 5 16 WASHER QTY 4 8 X 1 1 2 WOOD SCREW QTY 60 1509W HARDWARE PAGE 1 OF 1 9 11 2014 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 23 ...

Page 34: ...1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 LAG SCREW QTY 16 5 16 WASHER QTY 30 1515 HARDWARE PAGE 1 OF 1 9 19 2012 J H 24 ...

Page 35: ...B BRACKET HARDWARE 12 09 2015 JH 3 8 X 2 1 2 3 8 WASHER QTY 4 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 25 ...

Page 36: ...1300 AS 4 ANGLE SUPPORT 2 X 4 X 13 SEAT SUPPORT 2 4 1475 PTTS 2 TOP SUPPORT PICNIC TABLE 2 4 1700 LS 5 LADDER STEP 2 X 4 X 17 2 4 1800 AS 4 ANGLE SUPPORT 2 X 4 X 18 2 X 4 X 14 3 4 2 4 2400 RLST 6 LADDER STEP ROPE 2 X 4 X 24 2 4 2750 PTSS 2 2 X 4 X 32 1 2 PICNIC TABLE LEG 2 26 ...

Page 37: ... 4 7000 CDS 2 4 4750 SBEP PANEL BOARD SAFETY END 2 X 4 X 47 1 2 2 4 5800 CM CROSS MEMBER SWING BEAM 2 X 4 X 58 2 4 6600 LRS SIDE LADDER RIGHT 2 X 4 X 66 2 4 6600 LLS SIDE LADDER LEFT 2 X 4 X 66 2 4 6600 RWS SIDE ROCK WALL 2 X 4 X 66 2 X 4 X 70 DECK SUPPORT 2 4 7000 DS 27 ...

Page 38: ...TOP 2 x 4 x 70 125 3 1325 PTS 2 6 4750 ESPB 2 PANEL BOARD BOTTOM END SANDBOX 2 6 7000 FFB 1 BOARD FRONT FACE 2 x 6 x 70 2 6 7000 SB BOARD SANDBOX 2 x 6 x 70 4 4 4750 SBM 2 1 1 MOUNT SWING BEAM 4 x 4 x 47 1 2 2 x 6 x 47 1 2 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT 2 DESCRIPTION PICTURE QTY 28 ...

Page 39: ... X 18 3 4 WALL BOARD 125 3 2387 RWC 1 CAP ROCK WALL 125 3 2825 PS 14 PANEL SLATS 5 4 X 3 X 28 1 4 125 4 4038 DS 2 DECK SPACER 5 4 X 4 X 40 3 8 5 4 X 3 X 23 7 8 125 6 2200 SS 2 SEAT SANDBOX 5 4 X 6 X 22 125 6 2387 BRW 1 5 4 X 6 X 23 7 8 ROCK WALL BOARD 11 DESCRIPTION PICTURE QTY 29 ...

Page 40: ...4 125 6 4737 DB PICNIC TABLE SEAT BOARD 125 6 4300 PTTS 5 4 X 6 X 43 5 4 X 6 X 47 3 8 DECK BOARD 11 DESCRIPTION PICTURE QTY 30 ...

Page 41: ... 1 X 4 X 47 1 2 1 4 4750 RS 2 ROOF STARTER 1 X 4 X 47 1 2 1 5 4750 RB 22 ROOF BOARD 1 X 5 X 47 1 2 1 6 4750 RP 1 ROOF PEAK 1 X 6 X 47 1 2 LEFT 2 4 2856 CPFR 2 FRONT REAR CENTER POST 2 X 4 X 28 9 16 2 4 5113 RSL 2 2 X 4 X 51 1 8 ROOF SUPPORT RIGHT 2 DESCRIPTION PICTURE QTY 31 ...

Page 42: ...2 125 6 1000 RPS 5 4 X 6 X 10 ROOF PEAK SUPPORT DESCRIPTION PICTURE QTY 32 ...

Page 43: ...S 2 1 REAR UPPER LEVEL ANGLE SUPPORT 2 X 4 X 18 2 4 2150 ULSAS SWING SIDE UPPER LEVEL ANGLE SUPPORT 2 4 3043 STPB 2 PANEL BOARD SIDE TOP 2 X 4 X 30 7 16 2 X 4 X 21 1 2 2 4 3400 CDS 2 3 SUPPORT CENTER DECK UPPER LEVEL 2 X 4 X 34 2 4 3400 UDS 2 X 4 X 34 UPPER LEVEL 2 X 4 X 70 UPPER LEVEL STEPS RAILING 1 DESCRIPTION PICTURE QTY 33 ...

Page 44: ... X 6 X 30 7 16 2 6 4250 RBPB 1 PANEL BOARD REAR BOTTOM 2 X 6 X 42 1 2 2 6 7000 BPB5 1 PANEL BOARD BACK 4 4 2350 SB SLIDE BLOCK 4 X 4 X 23 1 2 2 X 6 X 70 4 4 3050 CBS 1 1 SUPPORT CENTER BLOCK 4 X 4 X 30 1 2 4 4 4350 RCP 1 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT 1 DESCRIPTION PICTURE QTY 34 ...

Page 45: ...3 3450 PS 13 PANEL SLAT 5 4 X 3 X 34 1 2 DECK SPACER 125 4 2500 RRDS 1 DECK SPACER RAD RIDE 5 4 X 4 X 25 125 4 2950 UDS 2 DECK SPACER UPPER 5 4 X 4 X 29 1 2 125 4 3550 RDS 1 DECK SPACER REAR 5 4 X 4 X 35 1 2 125 4 6300 UDS 1 5 4 X 6 X 69 7 8 UPPER DECK BOARD 4 35 ...

Page 46: ...ISHER 1 X 4 X 30 1 2 1 4 3050 RS 2 ROOF STARTER 1 X 4 X 30 1 2 1 5 3050 RB 22 1 2 1 ROOF BOARD 1 X 5 X 30 1 2 1 6 3050 RP ROOF PEAK 1 X 6 X 30 1 2 CENTER POST 2 4 1800 COB BOARD CLOSE OUT 2 X 4 X 18 2 4 3563 ULRP 2 X 4 X 51 1 8 ROOF SUPPORT LEFT 2 DESCRIPTION PICTURE QTY 36 ...

Page 47: ...1 2 X 4 X 51 1 8 4 X 4 X 33 5 16 4 4 5950 LLCP UPPER LEVEL CENTER POST 4 4 3331 ULCP 1 4 4 6025 LPWL 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST 1 4 X 4 X 60 1 4 4 4 6025 LPWR LAG POST WOOD ROOF WOOD ROOF 4 X 4 X 60 1 4 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS RIGHT HAS HOLE HERE 37 ...

Page 48: ...IN HOLES WITH 2 4 2900 BD 15 BRIDGE DECK 2 X 4 X 29 2 4 3675 SB 6 SAFETY BOARD 2 X 4 X 36 3 4 2 4 6600 R 4 RAIL 2 X 4 X 66 SAFETY BOARD 2 X 4 X 36 3 4 2 6 3675 BPB 6 1 BOARD 2 X 6 X 36 3 4 BOTTOM PANEL 5 4 X 3 X 16 RAIL SLAT 125 3 1600 RS QTY PICTURE DESCRIPTION 1509N 38 ...

Page 49: ...ICTURE 1509W 2 FINISHER 2 2 1 4 3675 RF 1 3 3675 RPB2 1 2 ROOF 1 X 4 X 36 3 4 1 X 3 X 36 3 4 ROOF PEAK BOARD 2 ROOF PEAK 1 5 3675 RB 10 BOARD 1 1 4 3675 RPB1 1 1 X 4 X 36 3 4 1 X 5 X 36 3 4 ROOF BOARD 2 1 X 4 X 36 3 4 1 4 3675 RS ROOF STARTER 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 39 ...

Page 50: ...125 3 2850 PS 7 5 4 X 4 X 29 3 8 DECK SPACER 125 4 3650 DB 2 DECK BOARD 5 4 X 4 X 36 1 2 125 4 2937 DS 5 4 X 3 X 28 1 2 PANEL SLAT 11 DESCRIPTION PICTURE QTY 40 ...

Page 51: ...00 RLSFL BOARD RIGHT SIDE SANDBOX ROPE LADDER 2 6 4750 TPB 1 1 SANDBOX BOARD 1 2 4 1400 BPB 2 ROPE LADDER RUNNER 1515 2 X 4 X 14 2 6 7000 SB SUPPORT FRONT LEFT 2 X 6 X 70 2 6 7800 SBR 2 6 10200 RLRFL 2 6 7800 SBL BOARD BOTTOM PANEL 1 2 X 6 X 78 2 X 6 X 102 2 X 6 X 47 1 2 TOP PANEL BOARD 1 41 ...

Page 52: ...D 4 X 4 X 96 MIDDLE CORNER POST PLASTIC COATED 4 X 4 X 96 REAR CORNER POST PLASTIC COATED SWING LEG 2 2 4 X 4 X 108 PLASTIC COATED SWING BEAM 1 4 X 6 X 120 PLASTIC COATED 4 X 4 X 120 CLATTER BRIDGE NOTE ANYTHING ON THIS PAGE REFERRED TO AS PLASTIC COATED WILL BE AMBER STAINED WOOD FOR THE SOLID CEDAR WOOD OPTION 42 ...

Page 53: ...WAVE SLIDE 03 0013 RAD RIDE SLIDE 03 0002 07 0031 1 1 PLASTIC DORMER SUNBURST 2 DESCRIPTION PICTURE QTY 43 ...

Page 54: ...ROCK WALL ROPE 10 PLASTIC SUNBURST 07 0028 G 1 2 04 0002 BAR ROPE 3 LADDER ROPE 13 04 0006 1 W CHAINS TRAPEZE SWING W CHAINS 3 DESCRIPTION PICTURE QTY 44 ...

Page 55: ...URE QTY 5 ROCKS ARE IN ONE 11 5002 1 PLATE ROCKS 1 10 EA 1 SWING BAG 07 0008 CLIMBING ROCK A FRAME SWING LEG BRACKET 11 5010 1509W 1515 11 2027 HARDWARE BOXES 1501 1503N 1504 1506N 1509N HARDWARE BOXES INSTRUCTIONS 45 ...

Page 56: ...IRON DUCTILE SWING HANGER 11 4012 DESCRIPTION PICTURE QTY 6 BRACKET 4 11 4003 GREEN 11 5013 90 SPRING CLIP 6 46 ...

Page 57: ...CHIMNEY 1 1530 BOX 09 1014 2 2 FLAG KIT UNASSEMBLED 1530 BOX 1 DORMER UNASSEMBLED TELESCOPE 07 0001 DESCRIPTION PICTURE QTY 47 ...

Page 58: ...07 0004 NOT SHOWN TIC TAC TOE LOGO PLATE 1 MANUFACTURER PR 1 1 UNASSEMBLED 07 0010 07 0016 P PAIR STAKE GROUND STEERING WHEEL 1 DESCRIPTION PICTURE QTY 48 ...

Page 59: ...06 2004 SECTION BRACKET SUB PAIR 11 5017 ONE BAG 96 CHAIN 2 6 07 0005 HANDLE PR SAFETY 2 HANDLES ARE IN 1 CLATTER BRIDGE MESH PANEL 1 NOT SHOWN DESCRIPTION PICTURE QTY 49 ...

Page 60: ...1 THIS STEP IS CRITICAL TO BUILDING THE FORT PROPERLY IF ANY MISTAKES ARE MADE HERE YOU WILL NEED TODIS ASSEMBLE AND THEN RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE FORT SIDE OF THE PLAYSET 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND...

Page 61: ...LED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 4 LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USE...

Page 62: ... BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SIDE SANDBOX BOARD LEFT TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 4 LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOL...

Page 63: ...6 1 2 X 4 X 70 DECK SUPPORT 1 1 LOCATE ONE 2 X 4 X 70 DECK SUPPORT AND ONE 2 X 6 X 70 FRONT FACE BOARD 2 MEASURE AS SHOWN BELOW AND MAKE MARKS ON EACH BOARD 3 PLACE A SCRAP PIECE OF WOOD UNDER THE BOARD BEFORE YOU DRILL THE 1 HOLES WITH A SPADE BIT STEP 4 DRILL HOLES FOR BRIDGE CHAINS 53 ...

Page 64: ...ECK SUPPORTS BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT YOU WILL NEED AN EXTRA PERSON FOR THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 X 4 X 70 DECK SUPPORT WASHER 5 16 FRAME LEFT SIDE FRAME SIDE 5 16 X 4 1 2 HEX BOLT RIGHT 2 HOLES ON CENTER HOLES FOR CLATTER BRIDGE CHAINS 54 ...

Page 65: ...TO THE T NUTS INSTALLED IN THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD SHOULD BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED IN THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLAC...

Page 66: ...THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 BACK PANEL BOARD AT THE MIDDLE OF THE REAR CORNER POSTS THE HOLES IN THE BACK PANEL BOARD MUST BE OFFSET DOWN 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BACK PANEL BOARD TO THE T NUTS INSTALLED IN THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER OFFSET DOWN BACK PANEL BOARD OFFSET UP W...

Page 67: ...UIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL OF THE REMAINING HOLES OF THE 2 X 6 PARTS ON THE FRONT SIDES AND REAR OF THE PLAY SET NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS 5 16 WASHER ...

Page 68: ...2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 4 AT THE TOP USE TWO 2 1 2 WOOD SCREWS THROUGH THE DECK SUPPORT INTO THE ANGLE SUPPORT AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST SUPPORT 2 X 4 X 18 DECK SCREW 3 WOOD 2 X 4 X 13 ANGLE ANGLE SUPPORT SCREW WOOD 2 WOOD SCREW SUPPORT SCREW 2 WOOD S...

Page 69: ...X 3 1 2 LAG SCREW STEP 10 BOTTOM PANEL BOARDS 2 PLACE THE 2 X 4 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UPAND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 1 PLACE THE 2 X 4 X 14 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 59 ...

Page 70: ...LL BOTH ENDS WITH A 1 8 DRILL BIT AT THE DIMENSIONS SHOWN BELOW THE HOLE AT 20 3 16 ONLY NEEDS TO BE DRILLED ONCE THIS HOLE IS TO ATTACH THE CENTER DECK SUPPORT TO THE DECK SPACER 2 PLACE THE 5 4 X 4 X 40 3 8 DECK SPACER AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE CORNER POSTS AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES INTO THE DECK SUPPORT BELOW NOTE THE TOP OF THE SCRE...

Page 71: ...T AT THE CENTER OF THE DECK SPACERS USE THE HOLE ON CENTER AS A GUIDE AND DRAW A LINE ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE 3 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THE LINE AND PUSH THE CENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE OF THE DECK SPACERS USE 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK SUPPORT 4 USING TWO 2 1 2 WOOD SCREWS ATTACH THE 2 X 4 X 70 CE...

Page 72: ... FACE BOARD AND THE REAR BOTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILED HOLES AND INTO THE DECK SUPPORTS BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE DECK BOARDS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK BOARDS LAY ALL DECK BOARDS ACROSS THE DECK SUPPORTS BEFORE SECURING THEM TO THE FORT THIS WILL ENSURE THAT YOU HAVE EQUAL SPACING ACROS...

Page 73: ...TEP 14 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER T NUT 63 ...

Page 74: ...STENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK WALL BOARD DUE T...

Page 75: ...L 1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X 1 1 2 HEX BOLT 65 ...

Page 76: ...4 PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS...

Page 77: ...SHOWN BELOW THE GREEN BRACKETS SHOULD BE 3 4 ABOVE THE BOTTOM OF THE FRONT FACE BOARD USING THE 90 GREEN BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE FRONT FACE BOARD 2 GO UNDERNEATH THE DECK TO INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS F...

Page 78: ... AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES AND FASTEN WITH 2 WOOD SCREWS 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 8 INST...

Page 79: ...ACKETS AS A TEMPLATE TO DRILL 3 8 HOLES THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACK SIDE OF THE 3 8 HOLES ON THE BOTTOM PANEL BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE LADDER SIDES T NUTS UNDER DECK IN HOLES 5 16 ...

Page 80: ... ALMOST FLUSH TO THE CORNER POST FRONT OF FORT 1 THIS STEP IS CRITICAL TO BUILDING THE UPPER LEVEL PROPERLY IF ANY MISTAKES ARE MADE HERE YOU WILL NEED TO DIS ASSEMBLE AND THEN RE ASSEMBLY TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT POSTS PROPERLY 4 USE A HAMMER TO SEAT THE T NUT...

Page 81: ... X 70 BACK PANEL BOARD 3 CENTER EACH LAG POST DIRECTLY OVER THE CENTER OF THE MIDDLE CORNER POSTS 4 ATTACH EACH LAG POST TO THE MIDDLE CORNER POST WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS 3 8 WASHER ROOF LEFT LAG POST WOOD 4 X 4 X 60 1 4 3 8 X 5 ROOF RIGHT 4 X 4 X 60 1 4 ONE DOES NOT HAVE LAG POST WOOD HERE THAT THE LEFT LAG SCREW THIS POST HAS A HOLE 2 X 6 X 70 BACK PANEL BOARD 71 ...

Page 82: ...THESE BOARDS LEAVE THEM ALL A LITTLE LOOSE WHEN YOU HAVE FASTENERS IN ALL THE BOARDS GO BACK AND TIGHTEN THEM ALL UP 2 PLACE THE 2 X 4 X 30 7 16 SIDE TOP PANEL BOARDS OFFSET DOWN AT THE TOP OF THE CORNER POSTS ON THE SIDES OF THE FORT USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH EACH SIDE TOP PANEL BOARD TO THE LAG CORNER POSTS HEX BOLT 5 16 X 4 1 2 LEFT SIDE CORNER POST RIGHT SIDE 4 X 4 ...

Page 83: ...P OF THE POSTS THE T NUT FOR THIS BOARD SHOULD BE ON THE INSIDE OF EACH POST ALREADY FASTEN THE UPPER LEVEL RAILING BOARD TO THE REAR CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 2 PLACE THE 2 X 6 X 70 SANDBOX BOARD OFFSET UP AT THE BOTTOM OF THE REAR CORNER POSTS FASTEN THE TOP HOLES IN THE SANDBOX BOARD TO THE REAR CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 3 PLACE TH...

Page 84: ...DECK SUPPORT OFFSET DOWN ON THE LEFT SIDE OF THE 4 X 4 X 30 1 2 UPPER LEVEL CENTER BLOCK SUPPORT 2 MAKE SURE THE ENDS AND BOTTOMS OF THE BOARDS ARE FLUSH TO ONE ANOTHER 3 ATTACH EACH 2 X 4 TO THE 4 X 4 WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS UPPER LEVEL CENTER DECK SUPPORT OFFSET UP ON RIGHT SIDE 2 X 4 X 34 2 X 4 X 34 5 16 X 3 1 2 5 16 WASHER UPPER LEVEL CENTER DECK SUPPORT OFFSET DOWN ON LE...

Page 85: ...LE 2 ATTACH THE LOWER LEVEL CENTER POST TO THE MIDDLE HOLE OF THE 2 X 6 X 70 BACK PANEL BOARD USE A 5 16 X 4 1 2 HEX BOLT AND A 5 16 WASHER TO ATTACH THE BOARDS TOGETHER 3 HAVE AN ASSISTANT HOLD THIS BOARD UP FOR YOU AND PROCEED TO STEP 27 DETAIL A SCALE 1 10 5 16 WASHER 2 X 6 X 70 BACK PANEL BOARD 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST T NUT 5 16 X 4 1 2 HEX BOLT 75 ...

Page 86: ...O THE SIDE OF THE LOWER LEVEL CENTER POST 3 ATTACH THE CENTER DECK SUPPORT ASSEMBLY TO THE 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 4 CENTER THE CENTER DECK SUPPORT ASSEMBLY ON TOP OF THE 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT LEAVE AN EQUAL SPACE ON EACH SIDE OF THE CENTER DECK SUPPORT ASSEMBLY THE END OF THE CENTER DECK SUPPORT ASSEMBLY SHOULD BE FL...

Page 87: ...TO THE DECK SUPPORTS WITH 8 X 2 WOOD SCREWS 3 PLACE THE 5 4 X 4 X 63 UPPER DECK SPACER BETWEEN THE UPPER LEVEL LAG POSTS ATTACH THE UPPER DECK SPACER TO THE DECK SUPPORTS WITH 8 X 2 WOOD SCREWS STEP 28 UPPER LEVEL DECK SPACERS 5 4 X 4 X 29 1 2 UPPER DECK SPACERS UPPER LEVEL LAG POST UPPER LEVEL LAG POST 8 X 2 WOOD SCREWS MIDDLE CORNER POST MIDDLE CORNER POST LOWER LEVEL CENTER POST 5 4 X 4 X 63 UP...

Page 88: ...ULD BE FLUSH TO THE TOP OF THE DECK SUPPORT THE BLOCK FITS BETWEEN THE LAG POST AND THE REAR CORNER POST 2 HAVE AN ASSISTANT HOLD THE BOARD IN POSITION OR USE A CLAMP TO HOLD THE BOARD FIRMLY TO THE DECK SUPPORT USE THE HOLES IN THE SLIDE BLOCK AS A TEMPLATE TO DRILL 3 8 HOLES THROUGH THE DECK SUPPORT 3 HAMMER T NUTS INTO THE HOLES ON THE INSIDE FACE OF THE DECK SUPPORT ATTACH THE SLIDE BLOCK TO T...

Page 89: ...PPORT FASTEN THE TOP OF THE ANGLE SUPPORT TO THE UNDER DECK SUPPORT WITH FOUR 8 X 2 1 2 WOOD SCREWS 3 FASTEN THE BOTTOM OF THE ANGLE SUPPORT TO THE REAR CORNER POST WITH ONE 8 X 2 WOOD SCREW AND ONE 8 X 3 WOOD SCREW DETAIL A SCALE 1 8 FLUSH ON TOP 8 X 2 1 2 WOOD SCREW 4 8 X 2 WOOD SCREW 8 X 3 WOOD SCREW 2 X 4 X 18 ANGLE SUPPORT 4 X 4 X 70 UNDER DECK SUPPORT REAR CORNER POST 2 X 4 X 18 ANGLE SUPPOR...

Page 90: ...DECK SUPPORT ON THE RIGHT SIDE OF THE FORT THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH TO THE TOP OF THE DECK SUPPORT FASTEN THE TOP OF THE ANGLE SUPPORT TO THE DECK SUPPORT WITH FOUR 8 X 2 1 2 WOOD SCREWS FASTEN THE BOTTOM OF THE ANGLE SUPPORT TO THE RIGHT REAR CORNER POST WITH ONE 8 X 2 WOOD SCREW AND ONE 8 X 3 WOOD SCREW LEFT SIDE OF FORT A 8 X 2 WOOD SCREW 8 X 2 WOOD SCREW 8 X 3 WOOD SCREW DE...

Page 91: ...PER LEVEL DECK BOARDS DECK SPACER SHOWN EQUALLY SPACE THE DECK BOARDS 5 16 FROM ONE ANOTHER AND FROM THE SCREWS 2 SECURE EACH UPPER DECK BOARD TO THE DECK SUPPORTS WITH FIVE 8 X 2 WOOD 5 4 X 6 X 69 7 8 DECK BOARD A 8 X 2 WOOD SCREW DETAIL A SCALE 1 12 5 16 GAPS DECK SPACER DECK BOARD 81 ...

Page 92: ... PREDRILLED IN THIS END STEP 33 SLIDE POST ASSEMBLY 1 PREDRILL TWO 1 8 PILOT HOLES CENTERED VERTICALLY ON THE NOTCH IN THE 4 X 4 X 43 1 2 RAD RIDE CENTER POST 2 PLACE ONE END OF THE 5 4 X 4 X 25 RAD RIDE DECK SPACER INTO THE NOTCH IN THE RAD RIDE CENTER POST THE END WITHOUT ANY PREDRILLED HOLES GOES INTO THE NOTCH 3 FASTEN THE RAD RIDE DECK SPACER TO THE RAD RIDE CENTER POST WITH TWO 8 X 3 1 2 WOO...

Page 93: ...E OUTSIDE OF THE DECK SPACER SHOULD BE FLUSH TO THE OUTSIDE OF THE CORNER POST FASTEN THE DECK SPACER TO THE DECK SUPPORT WITH 8 X 2 WOOD SCREWS 2 MAKE THE DECK SPACER LEVEL WITH THE DECK BOARD BEHIND IT DRIVE A 3 8 X 5 LAG SCREW WITH 3 8 WASHER THROUGH THE RAD RIDE CENTER POST INTO THE 4 X 4 X 70 UNDER DECK SUPPORT 3 MEASURE THE BOTTOM OPENING AND RECORD THIS MEASUREMENT MEASURE AT THE TOP OF THE...

Page 94: ... OF THE DECK SUPPORTS THE END SHOULD BE FLUSH TO THE CORNER POST THE OUTSIDE OF THE DECK SPACER SHOULD BE FLUSH TO THE OUTSIDE OF THE CORNER POST CENTER POST 2 FASTEN THE REAR DECK SPACER TO THE DECK SUPPORTS WITH FOUR 8 X 2 WOOD SCREWS 5 4 X 4 X 35 1 2 REAR DECK SPACER 8 X 2 WOOD SCREW 84 ...

Page 95: ... UPPER LEVEL CENTER POST 1 PLACE THE 4 X 4 X 33 5 16 UPPER LEVEL CENTER POST AGAINST THE 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST FLUSH THE TOPS AND SIDES OF THE POSTS TOGETHER 2 ATTACH THE 4 X 4 X 33 5 16 UPPER LEVEL CENTER POST TO THE 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS 85 ...

Page 96: ...TURE FOR CLARITY 33 STEP 37 RAILING 1 PLACE THE 2 X 4 X 70 REAR TOP PANEL BOARD RAILING OFFSET UP INSIDE THE LAG POSTS OF THE UPPER LEVEL 2 THE TOP OF THE RAILING SHOULD BE 33 ABOVE THE DECK BOARDS 3 ATTACH THE RAILING TO THE LAG POSTS AND UPPER LEVEL CENTER POST WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 86 ...

Page 97: ...PLATE SHOULD BE 3 4 AWAY FROM THE CORNER POST SIDE 3 THE BOTTOM OF THE SLIDE OPENING SHOULD BE FLUSH WITH THE UPPER LEVEL DECK 4 ATTACH THE SLIDE FACE PLATE TO THE CORNER POST AND RAD RIDE CENTER POST WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THERE WILL NOT BE A LAG SCREW ON THE BOTTOM ON THE RAD RIDE CENTER POST SIDE 3 4 5 16 X 3 1 2 LAG SCREW 5 16 WASHER SLIDE OPENING FLUSH TO DECK NO L...

Page 98: ...ARD TO THE BOARD TO THE POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS ATTACH THE BOTTOM HOLES 2 PLACE THE 2 X 6 X 42 1 2 REAR BOTTOM PANEL BOARD OFFSET DOWN ON THE BACK STEP 39 UPPER LEVEL BOTTOM PANEL BOARDS 1 PLACE THE 2 X 6 X 30 7 16 SIDE BOTTOM PANEL BOARD OFFSET UP ON THE SWING 3 PLACE THE 2...

Page 99: ...TER POST WITH THE HOLE IN THE REAR RAILING 2 ATTACH THE UPPER LEVEL CENTER POST TO THE RAILING AT THE TOP WITH A 5 16 X 2 1 2 HEX BOLT WITH A 5 16 WASHER 3 SQUARE THE UPPER LEVEL CENTER POST TO THE DECK AND ATTACH THE BOTTOM OF THE POST TO THE REAR BOTTOM PANEL BOARD WITH TWO 8 X 2 1 2 WOOD SCREWS 5 16 X 2 1 2 HEX BOLT 2 X 4 X 35 5 8 UPPER LEVEL REAR CENTER POST UPPER LEVEL RAILING REAR BOTTOM PAN...

Page 100: ...SLATS WILL BE INSTALLED ON THE LEFT RIGHT AND REAR RIGHT SIDES OF THE PLAY SET THE PANEL SLATS WILL BE INSTALLED ON THE INSIDE OF THE BOTTOM PANEL BOARDS AND RAILINGS 2 SPACE THE PANEL SLATS IN THE OPENINGS AS SHOWN BELOW ATTACH EACH PANEL SLAT WITH TWO 8 X 2 WOOD SCREWS PANEL SLATS 4 PIECES RIGHT SIDE UPPER LEVEL PANEL SLATS 4 PIECES LEFT SIDE UPPER LEVEL PANEL SLATS 5 PIECES REAR RIGHT SIDE UPPE...

Page 101: ...AREFULLY DRILL A 3 8 HOLE THROUGH THE CENTER POST USING THE HOLE IN THE ROPE LADDER SUPPORT AS A GUIDE 2 HAMMER A T NUT INTO THE HOLE IN THE BACK SIDE OF THE CENTER POST FASTEN THE CENTER POST TO THE ROPE LADDER SUPPORT WITH A 5 16 X 4 1 2 HEX BOLT AND A 5 16 WASHER 3 SQUARE THE CENTER POST TO THE DECK ATTACH THE CENTER POST TO THE FRONT FACE BOARD WITH TWO 8 X 3 WOOD SCREWS FROM THE FRONT GO UNDE...

Page 102: ... OF THE UPPER LEVEL DECK SPACERS UPPER LEVEL STEPS HAVE THREE HOLES THAT ARE CENTERED 2 ATTACH THE UPPER LEVEL STEP TO THE POSTS WITH THREE 5 16 X 3 1 2 LAG SCREWS AND THREE 5 16 WASHERS 3 LEAVE A 3 3 8 GAP BETWEEN THE UPPER LEVEL STEP YOU JUST INSTALLED AND THE NEXT UPPER LEVEL STEP ATTACH THE NEXT UPPER LEVEL STEP WITH THREE 5 16 X 3 1 2 LAG SCREWS AND THREE 5 16 WASHERS 4 REPEAT SUBSTEP 3 TO IN...

Page 103: ...ANEL SLATS INTO THE OPENINGS AS SHOWN BELOW SPACE THE SLATS AS INDICATED BY THE DIMENSIONS SHOWN THERE ARE FOUR SLATS ON THE LEFT SIDE SIX SLATS ON THE RIGHT SIDE AND TWO SLATS ON THE FRONT OF THE LOWER LEFT SIDE LADDER SIDE SLAT SPACING 9 2 11 1 8 16 8 2 1 8 2 1 8 2 1 11 9 16 SWING BEAM SIDE RIGHT SIDE 5 4 X 3 X 28 1 4 PANEL SLAT ALIGN WITH EDGE OF NOTCH LEFT SIDE LADDER SIDE 5 4 X 3 X 28 1 4 PAN...

Page 104: ...EAM MOUNT USING 3 8 X 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING SWING BEAM PLATE 3 8 WASHER CARRIAGE BOLT 3 8 LOCK NUT 3 8 X 3 1 2 BOLT CAP 94 ...

Page 105: ...IS BOWED SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS L BOLT CAPS 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT IRON DUCTILE SWING HANGER 95 ...

Page 106: ...CH SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4 X 108 SWING LEG SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET 96 ...

Page 107: ...G BOARDS OF THE FORT 2 THE END OF THE SWING BEAM WITH 2 HOLES SHOULD OVERHANG THE SWING BEAM SIDE OF THE FORT IN THE NEXT STEP YOU WILL ATTACH THE SWING BEAM LEGS ONTO THIS END OF THE SWING BEAM SWING BEAM WITH IRON DUCTILE SWING HANGERS ATTACHED SWING BEAM SIDE OF FORT END WITH 2 HOLES 97 ...

Page 108: ...SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 PREDRILL AN 11 64 HOLE THROUGH THE CENTER HOLE IN THE SWING LEG BRACKET USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS LAG SCREW BOLT CAP 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT 3 8 X 3 1 2 SUB BRACKET 98 ...

Page 109: ...THE SWING BEAM MOUNT ALIGN THE SQUARE SHANK OF THE CARRIAGE BOLT WITH THE SQUARE HOLE IN THE TORQUE WASHER HAMMER THE CARRIAGE BOLT TO SET THE TORQUE WASHER INTO THE SWING BEAM 2 ON THE BOTTOM SIDE OF THE SWING BEAM MOUNT ATTACH A 3 8 FLAT WASHER AND A 3 8 LOCK NUT ONTO THE END OF THE CARRIAGE BOLT PLACE A BOLT CAP OVER ANY EXPOSED THREADS 3 CENTER THE HOLE IN THE SWING BEAM PLATE ON THE SWING BEA...

Page 110: ...ER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE OUT 1 PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE BEAM LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL STEP 51 LEVEL SWING BEAM 100 ...

Page 111: ... SWING BEAM LEGS 4 CHOOSE TWO HOLES IN THE SUB BRACKET THAT DO NOT INTERFERE WITH THE OTHER LAG SCREWS IN THE SWING LEG DRILL 11 64 HOLES BY 2 1 2 DEEP INTO 2 HOLES IN THE SUB BRACKET INSTALL TWO 3 8 X 2 1 2 LAG SCREWS WITH WASHERS REPEAT ON THE OTHER SIDE OF THE SUB BRACKET 3 8 X 3 1 2 3 8 WASHER CROSS MEMBER 2 X 4 X 58 3 8 WASHER SUB BRACKET LAG SCREW SUB BRACKET 3 8 X 2 1 2 LAG SCREW CHOOSE HOL...

Page 112: ...T AND FOUR 5 4 X 6 X 10 ROOF PEAK SUPPORT PIECES 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPORT ...

Page 113: ...1 PLACE TWO OF THE ROOF SUPPORT ASSEMBLIES ON THE UPPER LEVEL DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE INSIDE SUPPORT ON INSIDE 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE LAG POSTS OR REAR CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS WITH 5 16 WASHERS STEP 54 UPPER LEVEL ROOF SUPPORTS TRIANGLE ROOF PEAK 103 ...

Page 114: ...NER POSTS WHEN ATTACHING THE ROOF STARTERS DIM B AT THE ROOF PEAK SHOULD MATCH DIM A THIS WILL MAKE THE ROOF SUPPORTS PARALLEL TO EACH OTHER DUE TO WOOD MILLING VARIATIONS YOUR HOLES IN THE ROOF STARTERS WILL EITHER BE CENTERED ON THE ROOF SUPPORTS OR THEY WILL BE OFFSET TOWARDS THE INSIDE OF THE ROOF SUPPORTS SLIGHTLY SUBTRACT DIM A FROM 30 1 2 AND THEN DIVIDE THIS NUMBER BY 2 THIS WILL GIVE YOU ...

Page 115: ... LEVEL ROOF 1 PLACE THE 30 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS DETAIL A WOOD SCREW SCALE 1 7 8 X 1 1 4 30 1 2 ROOF PEAK A 105 ...

Page 116: ... SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS 3 PLACE A 1 X 4 X 30 1 2 ROOF FINISHER AT THE ENDS OF THE ROOF ASSEMBLY AND FASTEN WITH 8 X 1 1 2 WOOD SCREWS TIP USE THE INSTRUCTIONS PROVIDED IN THE APPENDIX TO BUILD THE CHIMNEY INSTALL THREE ROOF BOARDS AND INSTALL THE CHIMNEY ACCORDING TO THE CHIMNEY INSTRUCTIONS 1 X 4 X 30 1 2 ROOF BOARD 1 X 5 X 30 1 2 ROOF BOARD FIRST ONE THIRD ONE ROOF FINISHER WOOD SCR...

Page 117: ...UNBURST PIECES 2 PLACE THE SUNBURST UNDER THE ROOF OVERHANG FIT IT AGAINST THE BOTTOM SIDE OF THE ROOF BOARDS AND AGAINST THE ROOF SUPPORTS 3 ATTACH THE PLASTIC SUNBURST WITH SIX 8 X 2 WOOD SCREWS ALONG THE SIDES ATTACH THE TRIANGLE PORTION OF THE SUNBURST PIECE WITH 8 X 2 1 2 WOOD SCREWS 4 REPEAT SUBSTEPS 2 AND 3 ON THE OTHER SIDE OF THE PLAY SET 107 ...

Page 118: ...HE TOP OF THE CLOSE OUT BOARD TO THE RAILING WITH 8 X 2 1 2 WOOD SCREWS 3 MAKE THE BOTTOM OF THE CLOSE OUT BOARD FLUSH TO THE INSIDE OF THE LAG POST ATTACH THE BOTTOM OF THE CLOSE OUT BOARD TO THE RAILING WITH ONE 8 X 2 WOOD SCREW AND ONE 8 X 3 WOOD SCREW 4 REPEAT 2 AND 3 FOR THE CLOSE OUT BOARD ON THE OTHER SIDE OF THE FORT WOOD SCREWS CLOSE OUT BOARD 8 X 2 1 2 2 PIECES WOOD SCREW 1 PIECE 2 X 4 X...

Page 119: ...EVEL DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE OUTSIDE 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE LOWER LEVEL CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS WITH 5 16 WASHERS DETAIL A 5 16 WASHER 5 16 X 4 1 2 HEX BOLT TRIANGLE ON INSIDE ROOF PEAK SUPPORT ROOF PEAK SUPPORT ASSEMBLY A 109 ...

Page 120: ...ROOF SUPPORTS PARALLEL TO EACH OTHER DUE TO WOOD MILLING VARIATIONS YOUR HOLES IN THE ROOF STARTERS WILL EITHER BE CENTERED ON THE ROOF SUPPORTS OR THEY WILL BE OFFSET TOWARDS THE INSIDE OF THE ROOF SUPPORTS SLIGHTLY SUBTRACT DIM A FROM 47 1 2 AND THEN DIVIDE THIS NUMBER BY 2 THIS WILL GIVE YOU THE OVERHANG FOR EACH SIDE USE THE OVERHANG NUMBER ON EACH SIDE TO KEEP YOUR ROOF SUPPORTS PARALLEL 1 X ...

Page 121: ...VEL ROOF 1 PLACE THE 1 X 6 X 47 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS 1 X 6 X 47 1 2 ROOF PEAK DETAIL A 8 X 1 1 4 WOOD SCREW FOUR 111 ...

Page 122: ...E END OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS 11 ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 FIT THE TONGUE END OF THE 1 X 4 X 47 1 2 ROOF FINISHER INTO THE GROOVE END OF THE LAST ROOF BOARD FASTEN IT TO THE ROOF SUPPORT WITH FOUR 1 1 2 WOOD SCREWS TIP AFTER INSTALLING THE EIGHTH ROOF BOARD INSTALL THE DORMER ACCORDING TO THE DORMER INSTRUCTIONS THEN ...

Page 123: ...EP 64 PLASTIC SUNBURST LOWER LEVEL 1 LOCATE ONE PLASTIC SUNBURST PIECE 2 PLACE THE SUNBURST UNDER THE ROOF OVERHANG FIT IT AGAINST THE BOTTOM SIDE OF THE ROOF BOARDS AND AGAINST THE ROOF SUPPORTS 3 ATTACH THE PLASTIC SUNBURST WITH SIX 8 X 2 WOOD SCREWS ALONG THE SIDES ATTACH THE TRIANGLE PORTION OF THE SUNBURST PIECE WITH 8 X 2 1 2 WOOD SCREWS 113 ...

Page 124: ... OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 2 PLACE THE 2 X 4 X 34 SAFETY BOARD UPPER LEVEL ON TOP OF THE 2 X 4 X 47 1 2 SAFETY BOARD LOWER LEVEL ATTACH IT WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES CAN BE PLACED UP OR DOWN IN ...

Page 125: ...ER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLACE THE PICNIC TABLE SLAT NEXT TO THE PICNIC TABLE LEG FOR EACH ASSEMBLY BELOW LEAVE A 3 16 GAP BETWEEN THE TOP OF THE SLAT AND THE LEG USE THE 6 15 16 DIMENSION TO LOCATE THE BOTTOM END OF THE SLAT FA...

Page 126: ...DE ASSEMBLY FLUSH TO THE MARK ON THE LEFT MIDDLE CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE LEFT FRONT CORNER POST ATTACH THE LEFT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS LEG ON INSIDE LEG ON INSIDE RIGHT SIDE ASSEMBLY LEFT SIDE ASSEMBLY 8 X 3 WOOD...

Page 127: ...2 WOOD SCREWS STEP 68 PICNIC TABLE 1 LOCATE FOUR 5 4 X 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 117 ...

Page 128: ...BOX SEATS ONTO THE TOP OF THE SANDBOX BOARDS AS SHOWN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS PLACE NAME PLATE HERE AND ATTACH WITH 8 X 1 WOOD SCREWS A 118 ...

Page 129: ... 3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIC TAC TOE MOUNT TIC TAC TOE MOUNT GREEN BRACKET GREEN BRACKET 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 TIC TAC TOE AFTER ASSEMBLING 119 ...

Page 130: ... PANEL SLATS AT THE RIGHT SIDE OF THE PLAYSET ON THE INSIDE THE TIC TAC TOE MOUNT SHOULD BE APPROXIMATELY 4 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 8 X 1 3 4 WOOD SCREW SWING BEAM TIC TAC TOE WITH BOARDS ATTACHED 4 120 ...

Page 131: ...ND OF EACH ROPE AND THREAD THE FREE END THROUGH THE BACK SIDE OF THE ROPE LADDER SUPPORT PULL EACH ROPE TAUGHT 2 MEASURE DOWN FROM THE BOTTOM OF THE ROPE LADDER SUPPORT 6 INCHES AND TIE A KNOT THE BOTTOM OF THE KNOT SHOULD BE 6 INCHES BELOW THE ROPE LADDER SUPPORT SLIDE EACH ROPE THROUGH THE HOLES IN ONE ROPE LADDER RUNG SLIDE THE RUNG UP AGAINST THE BOTTOM OF THE KNOTS 3 TIE THREE KNOTS BELOW THE...

Page 132: ... THE END MAKING SURE THAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ASSEMBLY THE KNOT WILL TIGHTEN TIE A KNOT AND THREAD THE ROPE THROUGH THE BACK SIDE OF THIS HOLE IN THE ROPE LADDER SUPPORT YOU MAY TIE UP TO THREE KNOTS SPACED ABOUT 1...

Page 133: ...HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES PAN HEAD SCREW SAFETY HANDLE 14 X 1 1 4 1 4 WASHER 123 ...

Page 134: ...TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE LAG POSTS AND CENTER POST WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES STEP 75 SAFETY HANDLES UPPER LEVEL 14 X 1 1 4 PAN HEAD SCREW SAFETY HANDLES SAFETY HANDLES 1 4 WASHER 124 ...

Page 135: ...FLAG 1 2 PHILLIPS HEAD SCREW 1 PLACE A FLAG ON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN STEP 76 FLAG KIT 125 ...

Page 136: ...EN ONE OF THE SQUARE TELESCOPE BRACKETS TO THE ROPE LADDER SUPPORT ON THE ROCK WALL SIDE OF THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE 126 ...

Page 137: ...2 DRILL A 3 16 PILOT HOLE 1 BELOW THE CENTER OF THE T NUT DRILL THE HOLE 2 DEEP 3 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REAR CENTER POST DO NOT OVER TIGHTEN THE LAG SCREW OR THE STEERING WHEEL WILL NOT TURN 5 PLACE THE STEERING WHEEL CAP OVER THE STEERING WHEEL AND SNAP IT INTO THE STEERING WHEEL INSERT 12...

Page 138: ...NG CLIP SWING CHAIN STEP 79 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED 128 ...

Page 139: ...AGAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 14 X 2 PAN HEAD SCREW AND A 1 4 FENDER WASHER PROVIDED WITH THE GROUND STAKE DETAIL A SCALE 1 6 STAKE PAN HEAD SCREW 14 x 2 GROUND 1 4 FENDER WASHER 129...

Page 140: ...PART II CLATTER BRIDGE 130 ...

Page 141: ...RIS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE TOWER OF THE CLATTER BRIDGE 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE NOTE LETTERS A B C AND D ARE FOR REFERENCE ONLY YOUR POSTS ARE NOT LABELED WITH THESE LETTERS 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIA...

Page 142: ...E 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 LAY THE 2 X 6 X 36 3 4 BOTTOM PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE COUNTERSUNK HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO AT...

Page 143: ... SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE COUNTERSUNK HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 LAY THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS 6 USE 5 16 X 4 1 2 HEX BOLT...

Page 144: ...MBLIES 2 FASTEN THE 2 X 4 X 36 3 4 DECK SUPPORTS TO THE HOLES AT 54 1 2 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 D STEP 4 DECK SUPPORTS HEX BOLT 5 16 X 4 1 2 PANEL BOARD DECK SUPPORT 2 X 6 BOTTOM 2 X 4 X 36 3 4 5 16 WASHER FRAME LEFT SIDE FRAME RIGHT SIDE NOT SHOWN FOR CLARITY FRONT OF TOWER 2 X 4 X 36 3 4 DECK SUPPORT WITH HOLES YOU DRILLED 134 ...

Page 145: ...NDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE FRONT OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE TOP PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS D STEP 5 FRONT FRAME ASSEMBLY BOARD HEX BOLT OFFSET DOWN 5 16 WASHER 5 16 X 4 1 2 2 X 6 X 36 3 4 SA...

Page 146: ...HE CORNER POSTS THE HOLES IN THE SANDBOX BOARD SHOULD BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE REAR OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE TOP PANEL BO...

Page 147: ...SERT THE 5 16 X 3 1 2 LAG B A SCREWS AND 5 16 WASHERS IN THE REMAINING HOLES OF THE 2 X 6 PARTS SHOWN BELOW NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS LAG SCREWS ARE SELF TAPPING 1 PLACE THE FRAME IN ITS FINAL POSITION AND FOLLOW THE PROCEDURES AT THE FRONT OF THE MANUAL TO LEVEL AND SQUARE THE STRUCTURE TO SQUARE AND LEVEL THE DECK OF THE TOWER TO THE DECK ...

Page 148: ...WEEN THE CORNER POSTS MAKE EACH DECK SPACER FLUSH TO THE INSIDE SURFACE OF THE 2 X 6 ATTACH EACH DECK SPACER TO THE DECK SUPPORTS WITH TWO 2 WOOD SCREWS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH WITH THE TOP OF THE DECK SPACER A 2 X 6 NOT SHOWN B HERE FOR CLARITY SCREW C INSIDE OF THE 2 X 6 2 WOOD D BOTTOM PANEL BOARD 5 4 X 4 X 29 3 8 DECK SPACER MAKE FLUSH TO 2 X 6 X 36 3 4 FRONT OF TOWER 5 ...

Page 149: ...EL BOARD AGAINST THE FRONT CORNER POSTS AND LEVEL THE TOP OF THE BOARD WITH THE TOP OF THE DECK BOARDS 3 FASTEN THE BOTTOM PANEL BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS FLUSH WITH TOP OF DECK BOARDS TOWER B C 5 16 X 3 1 2 LAG SCREW D 5 16 WASHER A BOARD MAKE TOP OF BOARD OF BOTTOM PANEL 2 X 4 X 36 3 4 FRONT 5 4 x 4 x 36 1 2 DECK BOARDS 139 ...

Page 150: ...S 5 4 X 4 X 36 1 2 DECK BOARD A C B D STEP 10 DECK 1 INSTALL THE 5 4 X 4 X 36 1 2 DECK BOARDS LEAVE A UNIFORM APPROXIMATELY 1 4 SPACE BETWEEN THE DECK BOARDS ATTACH THE DECK BOARDS TO THE DECK SUPPORTS WITH WITH 2 WOOD SCREWS 140 ...

Page 151: ...OWER B 2 FASTEN THE SAFETY BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS A C 1 PLACE THE 2 X 4 X 36 3 4 SAFETY BOARD WITH CHAIN HOLES AGAINST THE REAR CORNER POSTS AND LEVEL THE TOP OF THE BOARD WITH THE TOP OF THE DECK BOARDS D STEP 11 REAR BOTTOM PANEL BOARD 141 ...

Page 152: ...ANEL SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT SEE TOP LEFT PICTURE BELOW 3 INSTALL THE FIRST PANEL SLAT 2 1 2 FROM THE CORNER POST THEN INSTALL THE REMAINING FOUR PANEL SLATS 2 7 8 APART AS SHOWN IN THE PICTURE AT THE BOTTOM LEFT BELOW C RIGHT SIDE VIEW OF SLATS 2 1 2 2 7 8 BETWEEN SLATS 2 WOOD SCREW SHOWN FOR OF TOWER RIGHT SIDE FRONT OF CLARITY TOWER CORNER POST A AND OTHER BOARDS NO...

Page 153: ... POST WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 2 MEASURE 16 FROM THE TOP OF EACH BRIDGE RAIL AND MAKE A PENCIL MARK ON THE INSIDE OF THE CORNER POSTS 3 PLACE THE BOTTOM OF EACH LOWER 2 X 4 X 66 BRIDGE RAIL ON THE MARK ON THE CORNER POST D STEP 13 BRIDGE RAILS FRONT FACE THE INSIDE IN EACH END OF HOLES FACE 5 16 X 3 1 2 5 16 WASHER TOWER COUNTERSUNK HOLES 2 X 4 X 66 BRIDGE RAIL COUNTERSUNK TO...

Page 154: ...ER POST AND CENTER CORNER POST ON THE PLAY SET 2 LEVEL EACH TOP BRIDGE RAIL AND ATTACH THEM TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 3 MAKE THE BOTTOM OF EACH LOWER BRIDGE RAIL 16 FROM THE TOP OF THE TOP BRIDGE RAIL 4 ATTACH EACH LOWER BRIDGE RAIL TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 ATTACH 5 4 X 3 X 28 1 4 PANEL SLAT TO ROPE LADDER SUPPORT A...

Page 155: ...RNER POSTS AND ATTACH WITH 2 WOOD SCREWS THE SLATS WILL MOUNT ON THE OUTSIDE OF THE BRIDGE RAILS 3 ATTACH THE REMAINING SLATS TO THE UNIT WITH 3 SPACING BETWEEN THE SLATS STEP 15 BRIDGE RAIL SLATS SLAT 5 4 X 3 X 16 BRIDGE RAIL 2 WOOD SCREW 5 4 X 3 X 16 BRIDGE RAIL SLAT 3 4 1 16 5 5 16 4 1 1 3 1 2X 1 8 LEFT SIDE VIEW 3 SPACE OFF CORNER POST 3 SLAT SPACING 145 ...

Page 156: ...S USE A HAMMER TO SEAT THE T NUTS INTO THE BOARDS 2 FLIP ALL 15 BRIDGE DECK BOARDS OVER SO THAT THE FLANGE OF THE T NUT IS FACING DOWN LAY THE BRIDGE DECK BOARDS OUT ON A FLAT SURFACE AS SHOWN BELOW STEP 16 BRIDGE DECK AND CHAIN ASSEMBLY BOARD BRIDGE DECK T NUT 2 X 4 X 29 T NUT FLANGE 146 ...

Page 157: ...THE HOLES IN THE BRIDGE DECK BOARDS AS SHOWN BELOW 3 LINE UP THE 18TH LINK IN THE CHAINS WITH THE FIRST BRIDGE DECK BOARD HOLES STEP 17 BRIDGE DECK AND CHAIN ASSEMBLY 96 CHAIN SECTIONS B SCALE 1 6 DETAIL B 18TH CHAIN LINK LINE UP OVER HOLE IN FIRST BRIDGE DECK BOARD FIRST BRIDGE DECK BOARD 147 ...

Page 158: ...GHTEN THE BOLT BUT NOT SO TIGHT THAT YOU CRACK THE WOOD 3 COUNT OVER 4 CHAIN LINKS FROM THE LAST HEX BOLT AT THIS CHAIN LINK PLACE A 5 16 WASHER BETWEEN THE CHAIN LINK AND THE BRIDGE DECK BOARD NOTE THAT THREE EMPTY CHAIN LINKS ARE BETWEEN THE BOLTS 4 PLACE A 5 16 X 1 3 4 HEX BOLT WITH 5 16 WASHER THROUGH THE CHAIN LINK THEN THROUGH THE 5 16 WASHER THEN THROUGH THE HOLE IN THE BRIDGE DECK BOARD AN...

Page 159: ...IN ENDS IN THE BRIDGE DECK ASSEMBLY THROUGH THE HOLES IN THE BOTTOM PANEL BOARD AND DECK SUPPORT BOARD ON THE TOWER 2 THERE SHOULD BE AT LEAST A 1 TO 1 3 4 GAP BETWEEN THE BRIDGE DECK BOARD AND THE BOTTOM PANEL BOARD ON THE TOWER THIS MEANS THAT YOU WILL HAVE TO CONNECT THE ENDS OF THE CHAINS IN A MANNER TO ACHIEVE THE CORRECT GAP GO UNDERNEATH THE TOWER DECK AND USE A QUICK LINK TO ATTACH THE CHA...

Page 160: ... THIS MEANS THAT YOU WILL HAVE TO CONNECT THE ENDS OF THE CHAINS IN A MANNER TO ACHIEVE THE CORRECT GAP IN ORDER TO ACHIEVE THE GAP YOUR ASSISTANT MAY HAVE TO LIFT UP THE BRIDGE DECK ASSEMBLY WHILE YOU CONNECT THE CHAINS TOGETHER WITH THE QUICK LINK UNDER THE PLAY SET DECK IF YOU HAVE LOOSE ENDS OF THE CHAINS HANGING DOWN THREAD THEM THROUGH THE QUICK LINK TO KEEP THEM UP AND OUT OF THE WAY 3 THRE...

Page 161: ...OOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPORT TO THE ROOF SUPPORTS AS SHOWN BELOW 4 MAKE ONE MORE ROOF SUPPORT ASSEMBLY BY REPEATING 2 AND 3 DETAIL A SCALE 1 3 FLUSH 8 X 2 WOOD SCREW FLUSH FLUSH 2 X 4 X 27 SUPPORT ROOF SUPPORT LEFT ROOF SUPPO...

Page 162: ...R POSTS STEP 22 DRILLING CORNER POST HOLES 1 CHECK THE DIMENSION OF THE ROOF SUPPORT ASSEMBLIES AS SHOWN BELOW BEFORE DRILLING HOLES 2 MEASURE AS SHOWN BELOW AND MAKE MARKS ON THE CORNER POSTS ON THE INSIDE 3 DRILL A 9 64 HOLE BY 2 1 2 DEEP AT EACH MARK 4 REPEAT SUBSTEPS 2 3 ON THE INSIDE OF THE OTHER POSTS AS POINTED OUT BELOW 152 ...

Page 163: ...2 LAG SCREW STEP 23 INSTALL ROOF SUPPORT ASSEMBLIES 1 PLACE TWO ROOF SUPPORT ASSEMBLIES ON THE CLATTER BRIDGE TOWER DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE OUTSIDE 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TOTHE HOLES DRILLED ON THE INSIDE OF THE CORNER POSTS WITH TWO 5 16 X 3 1 2 LAG SCREWS WITH TWO 5 16 WASHERS 153 ...

Page 164: ...OVERHANG THE SAME ON EACH SIDE OF THE 3 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS STARTER BEFORE INSTALLING THE ROOF STARTERS MAKE SURE DIMENSIONS A AND B MATCH ALSO MAINTAIN THE SAME OVEHANG OF THE ROOF STARTERS ON EACH SIDE OF THE ROOF SUPPORTS STEP 24 ROOF STARTERS 8 x 1 1 2 WOOD SCREW 1 X 4 X 36 3 4 ROOF STARTER SIDE VIEW OVERHANG A B OVERHANG ROOF STARTER 154 ...

Page 165: ...OARD 1 BOARD 2 WOOD SCREW 8 X 1 1 2 STEP 25 ROOF PEAK 1 FASTEN ROOF PEAK BOARD 1 TO ROOF PEAK BOARD 2 WITH FOUR 8 X 1 1 2 WOOD SCREWS TO MAKE A ROOF PEAK ASSEMBLY 2 PLACE THE ROOF PEAK ASSEMBLY ON TOP OF THE ROOF STARTERS FASTEN THE ROOF PEAK ASSEMBLY TO THE ROOF STARTERS WITH EIGHT 8 X 1 1 4 WOOD SCREWS ROOF PEAK ASSEMBLY END VIEW ROOF STARTERS 155 ...

Page 166: ... 1 1 2 WOOD SCREWS 2 SLIDE THE NEXT ROOF BOARD TONGUE INTO THE GROOVE OF THE PREVIOUS ROOF BOARD SECURE THE ROOF BOARD TO THE ROOF SUPPORTS WITH FOUR 8 X 1 1 2 WOOD SCREWS 3 REPEAT SUBSTEP 2 FOR THE NEXT 3 ROOF BOARDS 4 LOCATE A 1 X 4 X 36 3 4 ROOF FINISHER TONGUE ONLY INSERT THE TONGUE OF THE ROOF FINISHER INTO THE GROOVE OF THE LAST ROOF BOARD SECURE THE ROOF FINISHER TO THE ROOF SUPPORTS WITH F...

Page 167: ...WITH THE LIP OF THE SLIDE RESTING ON TOP OF THE DECK BOARDS 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH FOUR 14 X 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN WAVE SLIDE A DETAIL A SCALE 1 12 14 X 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN 157 ...

Page 168: ...r when construction is completed 2 pieces 125 3 2825 PS Panel Slats We include these parts in case the customer wishes to fill in the area where the Tic Tac Toe is located Should the Tic Tac Toe become damaged the customer could use these boards to fill in the gap until a replacement Tic Tac Toe is ordered 1 piece 2 4 2856 CPFR Center Post Front Rear This part is only used when a customer orders a...

Page 169: ...APPENDIX 159 ...

Page 170: ... SCREW QTY 2 8 X 2 WOOD SCREW QTY 4 2 SQUARE DRIVE BIT QTY 1 Chimney and Dormers Hardware Kit 8 10 2015 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES ...

Page 171: ...ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY 1 LEFT SIDE CHIMNEY ASSEMBLY 1 CHIMNEY FRONT 1 DESCRIPTION PICTURE QTY ...

Page 172: ...CHIMNEY 2 MOUNTING 1 ASSEMBLY 1 LEFT SIDE DORMER BLOCK 5 4X3X6 3 4 CHIMNEY REAR ASSEMBLY DESCRIPTION PICTURE QTY ...

Page 173: ...DESCRIPTION PICTURE QTY 2 RIGHT SIDE DORMER 07 0031 ASSEMBLY PLASTIC DORMER SUNBURST 2 ...

Page 174: ...KE SURE THE FRONT ROOF EDGES ARE FLUSH TO ONE ANOTHER 3 FASTEN THE LEFT DORMER SIDE TO THE PEAK SUPPORT WITH 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 3 TO CONSTRUCT ANOTHER ROOF ASSEMBLY BOTTOM VIEW FRONT ROOF EDGES FLUSH TO ONE ANOTHER HERE FRONT FACE SUPPORTS THE BACK OF THE PLASTIC DORMER SUNBURST WILL SIT AGAINST THESE IN THE NEXT STEP COMPLETED ROOF ASSEMBLY ...

Page 175: ...T INSTALL A 8 X 1 2 PAN HEAD SCREW AT EACH HOLE LOCATION STEP 2 DORMER 1 PLACE THE PLASTIC DORMER SUNBURST AGAINST THE FRONT FACE SUPPORT ON THE LEFT AND RIGHT ROOF SIDES 2 PREDRILL 7 64 PILOT HOLES BY 1 2 DEEP INTO THE ROOF SIDES AT EACH HOLE LOCATION 3 INSTALL 8 X 1 2 PAN HEAD SCREWS TO FASTEN THE SUNBURST TO THE ROOF SIDES REPEAT SUBSTEPS 1 THROUGH 3 TO CONSTRUCT THE SECOND DORMER A ...

Page 176: ... TO SIDE ON TOP OF THE ROOF 4 ATTACH THE DORMER TO THE ROOF WITH ONE 8 X 2 1 2 WOOD SCREW AT THE REAR PEAK OF THE ROOF ATTACH THE DORMER SUNBURST TO THE ROOF WITH TWO 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 THROUGH 4 FOR THE DORMER ON THE OTHER SIDE OF THE ROOF 8 x 2 1 2 WOOD SCREW DORMER 8 x 1 1 2 WOOD SCREWS DORMER THE UNIT SHOWN ABOVE MAY NOT BE YOUR EXACT PLAY SET SHOWN FOR ILLUSTRATION PURPOS...

Page 177: ...SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY RIGHT SIDE CHIMNEY LEFT SIDE USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY FRONT ...

Page 178: ... 5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH SIDE ...

Page 179: ...ROOF USE THE DIAGRAM BELOW AS A GUIDE FOR A SUGGESTED PLACE TO MOUNT THE CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL RESTS AGAINST THE BLOCK 3 FASTEN THE CHIMNEY TO THE CHIMNEY MOUNTING BLOCK WITH A 8 X 1 1 2 WOOD SCREW IN EACH SIDE 1 ON EACH SIDE WOOD SCREWS BACK WALL OF CHIMNEY CHIMNEY MOUNTING BLOCK 5 4 X 3 X 6...

Page 180: ...h 4 Repeat substeps 1 through 3 for the mesh panel on the lower bridge rail on the opposite side 2 The recessed area in the grommet will receive the washer Place a pan head screw through a washer TWO FOR RESIDENTIAL USE ONLY NOTE THE GROMMETS HAVE A RECESSED PART ON ONE SIDE AN IT SHOULD FACE YOU YOU MAY PRE DRILL 1 8 X 1 DEEP HOLES AT EACH GROMMET LOCATION ALONG THE TOP PRIOR TO INSTALLING THE PA...

Page 181: ...lign the edge of the mesh border with the end of the go from the center grommet to the other side and do the same from the center grommet to one end of the mesh and repeat the mark drill install fasteners procedure Then BOARDS THAT ARE FASTENED TO THE CHAINS WITH THE END OF THE 2 X 4 BRIDGE DECK MARK THROUGH THE CENTER OF THE CENTER GROMMET ONTO THE MIDDLE DECK BOARD DRILL A 1 8 X 1 DEEP HOLE AT T...

Page 182: ...Model 1525 BOXES 1525 wood box 1525 Hardware box 2 Windows REV 11 12 2015 Note Plastic Sunburst and Flags shown come with your playset These items are not included with the 1525 kit Treehouse Add On Kit ...

Page 183: ...Add On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to complete the Treehouse Add On Kit The instruction steps for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet If you are a...

Page 184: ...9 12 Assembling The Roof Panels Step 1 Roof Peak Support Step 2 Mounting Roof Sections to Play Set Step 3 Roof Peak Step 4 Sun Support Step 5 Plastic Sunburst Step 6 Wall Panel Boards Step 7 Plastic Windows Step 8 Wall Panel Boards Step 9 Flag Kit Step 10 Telescope Instructions to relocate Pages 23 24 PLEASE READ OWNER S MANUAL CAREFULLY BEFORE STARTING ASSEMBLY TABLE OF CONTENTS 3 ...

Page 185: ... time and familiarize you with all the different pieces in the hardware bag Important note Wood has some natural defects such as knots surface cracks etc We reject parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the c...

Page 186: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 187: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 188: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 189: ...its 1 8 3 8 9 64 ___ Wrench and Socket ___ Deep Well Socket ___ Level ___ Tape Measure ___ Extension Cord if using standard drill ___ Hammer ___ Pencil KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Plastic Windows Hardware see following pages Wood Components see following pages 8 ...

Page 190: ...5 16 X 3 1 2 5 16 WASHER QTY 2 8 X 1 1 4 WOOD SCREW QTY 32 1525 HARDWARE PAGE 1 OF 1 11 18 2014 S O 8 X 1 1 2 WOOD SCREW QTY 92 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 9 ...

Page 191: ... 1000 WPB 1 BOARD WALL PANEL 1 X 4 X 10 00 1 3 1150 WTB 4 TOP BOTTOM WINDOW 1 X 3 X 11 50 1 3 1406 WPB 2 BOARD WALL PANEL 1 X 3 X 14 06 1 4 2175 WPB 2 BOARD WALL PANEL 1 X 4 X 21 75 1 2 0988 WPB 3 2 BOARD WALL PANEL 1 X 2 X 9 88 1 X 4 X 20 50 WALL PANEL BOARD 1 4 2050 WPB 10 ...

Page 192: ...PANEL BOARD 1 4 1825 WPB 2 4 5113 RSR 1 RIGHT ROOF SUPPORT 1 5 0688 RP 1 1 ROOF PEAK 1 X 5 X 6 88 2 3 3570 SS 2 SUN SUPPORT 2 X 3 X 35 70 2 X 4 X 51 13 2 X 4 X 51 13 ROOF SUPPORT LEFT 2 4 5113 RSL DESCRIPTION PICTURE QTY 11 ...

Page 193: ...DESCRIPTION PICTURE QTY 2 BOX PANEL 1525 HARDWARE BOX 07 0013 4 10 4350 RPLA ROOF PANEL 4 10 4350 RPRA 1 RIGHT ASSEMBLY ROOF PANEL LEFT ASSEMBLY 1 4 X 10 X 43 50 4 X 10 X 43 50 WINDOW HARDWARE 1 12 ...

Page 194: ...NT VIEW FLUSH 3 ATTACH USING 8 X 1 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES INTO THE ROOF SUPPORT 1 3 FOR THE ROOF SECTION RIGHT ROOF SECTION LEFT 4 X 10 X 43 50 ROOF PANEL RIGHT ASSEMBLY REPEAT SUB STEP 4 FIND THE 2 X 4 X 51 13 ROOF SUPPORT RIGHT AND THE ROOF SUPPORT LEFT COUNTERBORED HOLE 8 X 1 1 2 WOOD SCREW ANGLED END TOP ANGLED END TOP 4 X 10 X 43 50 ROOF PANEL LEFT 2 MAKE SURE THE ANGLE...

Page 195: ... ANOTHER 2 PLACE THE ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS MAKE SURE THE ROOF PEAK SUPPORT TOP EDGES ARE FLUSH AGAINST THE BOTTOM FACE OF THE ROOF SECTION BOTTOM BATTEN FASTEN USING FOUR 8 X 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES INTO THE ROOF SUPPORTS FROM 1503 BOX ROOF SECTION RIGHT 5 4 X 6 X 10 ROOF PEAK SUPPORT ROOF SECTION LEFT 8 X 2 WOOD SCREW ROOF SECTION BOTTOM BATTEN 14 ...

Page 196: ...RE THERE ARE NO GAPS IN BETWEEN ROOF BOARDS REMOVED FOR CLARITY ROOF SECTION ASSEMBLY 5 16 X 3 1 2 LAG SCREW FRONT OF PLAY SET PLAY SET ROOF SUPPORT ROOF SUPPORT 5 16 WASHER PLAY SET CORNER POST 3 FASTEN THE ROOF SECTION TO THE PLAY SET ROOF SUPPORTS USING SIX 8 X 2 1 2 WOOD SCREWS THROUGH THE TOP BATTEN PRE DRILLED HOLES CORNER POST SIDE INSIDE VIEW LAG SCREW PLAY SET ROOF SUPPORT ROOF SECTION AS...

Page 197: ... 5 X 6 88 ROOF PEAK PLAY SET ROOF SUPPORT STEP 4 ROOF PEAK 1 MOUNT THE 1 X 5 X 6 88 ROOF PEAK ON TOP OF THE ROOF SECTION ASSEMBLY FLUSH WITH THE PLAY SET ROOF SUPPORTS FASTEN USING TWO 8 X 1 1 4 WOOD SCREWS GENERIC PLAY SET 16 ...

Page 198: ...UN SUPPORT STEP 5 SUN SUPPORT 1 PLACE THE 2 X 3 X 35 70 SUN SUPPORT IN BETWEEN THE ROOF SUPPORTS FASTEN USING 8 X 2 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES ON EACH END MAKE SURE THERE ARE NO GAPS IN BETWEEN THE SUN SUPPORT AND THE ROOF SUPPORT 17 ...

Page 199: ...LASTIC SUNBURST 1 MOUNT THE PLASTIC SUNBURST TO THE ROOF SUPPORTS ON THE ROOF SECTION ASSEMBLY THE PLASTIC SUNBURST MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBURST TO THE ROOF SUPPORTS USING TWO 8 X 2 1 2 WOOD SCREWS ON THE TOP AND SIX 8 X 2 WOOD SCREWS ON THE REMAINING HOLES 18 ...

Page 200: ...ST CENTERED BETWEEN THE WALL PANEL BOARDS PREVIOUSLY INSTALLED FASTEN USING SIX 8 X 1 1 4 WOOD SCREWS 4 MOUNT THE 1 X 3 X 11 50 WINDOW TOP BOTTOM USING THE DIMENSIONS SHOWN IN THE DIAGRAM MAKE SURE THE PRE DRILLED HOLES ARE OFFSET UP ON THE TOP BOARDS AND OFFSET DOWN ON THE BOTTOM BOARDS FASTEN USING TWO 8 X 1 1 2 WOOD SCREWS PER BOARD 5 MOUNT THE 1 X 4 X 21 75 WALL PANEL BOARD NEXT TO THE WINDOW ...

Page 201: ...WN OVER THE SUN PIECE ON THE FRONT OF THE PLAY SET ABOVE THE PLASTIC WINDOWS 3 ATTACH THE CROWN TO THE SUN WITH 8 X 1 1 4 WOOD SCREWS FRONT OF PLAY SET PLASTIC WINDOW 1 2 1 2 1 PLASTIC WINDOW SUN SUPPORT WOOD SCREW 8 X 1 1 4 2 1 X 4 X 21 75 WALL PANEL BOARD 1 X 4 X 20 50 WALL PANEL BOARD 1 X 3 X 11 50 WINDOW TOP BOTTOM BOARD 1 X 3 X 11 50 WINDOW TOP BOTTOM BOARD PLAY SET FRONT TOP PANEL BOARD 20 ...

Page 202: ...AVING A 1 4 2 MOUNT THE 1 X 3 X 14 06 WALL PANEL BOARD NEXT SUPPORT USING TWO 8 X 1 1 2 WOOD SCREWS 3 MOUNT THE 1 X 4 X 10 00 WALL PANEL 4 MOUNT THE 1 X 2 X 9 88 WALL PANEL BOARD CENTERED ON TOP OF THE PREVIOUS WALL PANEL BOARDS IT SHOULD BE ABOVE THE PLAY SET PANEL SLAT AS SHOWN IN THE DIAGRAM MAKE SURE THE HOLES ARE CENTERED ON EACH OF THE BOARDS AND FASTEN IT USING SIX 8 X 1 1 4 WOOD SCREWS REP...

Page 203: ...ENTERED ON THE WALL PANEL BOARD NEXT TO THE CORNER POST AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN FLAG HEAD SCREW CORNER POST 1 2 PHILLIPS WALL PANEL BOARD 22 ...

Page 204: ...from the other Telescope Bracket Fasten the Telescope Bracket to the 2 x 4 with the 1 1 4 phillips countersunk head screws provided See Mounting to 4 x 4 Board on the other side of this sheet if you wish to mount the Telescope on the top of a 4 x 4 Board WARNING DO NOT LOOK INTO SUN OR OTHER BRIGHT LIGHTS WITH TELESCOPE Please note Telescope does not magnify objects Telescope is intended for make ...

Page 205: ... of 1 Center the Telescope Stand on top of the 4 x 4 board 2 Place the notched area of one of the half circle shaped Telescope Brackets over the top WARNING DO NOT LOOK INTO SUN OR OTHER BRIGHT LIGHTS WITH TELESCOPE Please note Telescope does not magnify objects Telescope is intended for make believe play by children FOR RESIDENTIAL USE ONLY FOR CHILDREN AGES 3 11 4 x 4 board Telescope Stand Half ...

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