GILES GBF-2-GVH Series Operation & Service Manual Download Page 140

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Giles Enterprises, Inc.

P.O. Box 210247 • 2750 Gunter Park Drive West • Montgomery, Al 36121-0247 USA

Phone: 334.272.1457 •

Toll Free: 800.554.4537 (USA & Canada Only)

• Fax: 334.239.4117 • www.gfse.com

E-mail: [email protected]

Form No. 66063 (Rel. Date: Jun.2014; Rev. Date: Oct.2018, Rev. C)

Summary of Contents for GBF-2-GVH Series

Page 1: ... Manual ISO 9001 Registered Committed to Quality 2750 Gunter Park Drive West Montgomery AL 36109 USA Phone 334 272 1457 Toll Free 800 554 4537 USA Canada Only Fax 334 239 4117 Website www gfse com Printed in USA Form No 66063 Rel Date Jun 2014 Rev Date Oct 2018 Rev C ...

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Page 3: ... is requested Giles will dispatch factory authorized service representatives to inspect repair recondition or replace units of its manufacture with such labor being rendered without cost to owner for twenty four 24 months from the date of installation Otherwise service including labor and transportation charges or other expenses in connection with the removal or installation of any part or parts s...

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Page 5: ...7 2 05 Electrical Connections 7 2 05 1 Electrical Connections Diagram 8 2 06 Ventilation 9 2 07 Fire Suppression System Installation 9 2 07 1 Fire Suppression System Connections 10 2 07 2 Fire Suppression Fusible Linking Specification Location 11 2 07 3 Fire Extinguisher Nozzle Locations 12 2 08 Restraint Device 13 3 Overview 15 3 01 Baskets Auto Basket Lifts Optional 16 3 02 Control Panel 18 3 03...

Page 6: ...wer up Procedure 57 5 01 11 Controller Errors Alarms 58 5 01 11 1 Resolving Controller Errors Alarms 59 5 02 Ventless Recirculating Hood 60 5 02 1 Starting the Hood 60 5 02 2 Hood Filters 61 5 02 2 1 Hood Filter Table 61 5 02 2 2 Filter Removal Baffle EAC Charcoal 62 5 02 2 3 Filter Installation Baffle EAC Charcoal 63 5 02 2 4 E A C Filter Operation 63 5 02 3 Hood Alarms 64 5 02 3 1 Hood Alarm Tab...

Page 7: ...nce 89 6 06 3 12 Year Fire Suppression System Inspection Maintenance 89 6 07 Maintenance Service Log 90 7 Troubleshooting 92 7 01 Fryer Operation 93 7 02 Oil Filtration System 95 7 03 Basket Elevator System Basket Elevator Option Only 96 7 04 Ventless Hood 96 8 Parts Listing 101 8 01 Parts Ordering Service Information 101 8 02 Control Panel Fryer 102 8 03 Control Box Fryer 104 8 04 Lower Cabinet R...

Page 8: ...ey words such as DANGER WARNING or CAUTION to alert Users to potential personal injury hazards and or poor operating practices These will immediately precede precautionary measures pertaining to avoiding such hazards or practices Adhere to all information following these symbols to avoid possible injury or even death Failure to do so may also void the factory warranty Indicates an imminently hazar...

Page 9: ...ed Improper grounding may result in electrical shock to User Always refer to local electrical code to ensure proper grounding of this or any other electrical equipment Check the rating label on the unit to determine the proper power supply required Always consult with an electrician or other qualified service technician to ensure that circuit breakers and wiring are of sufficient rating and gauge ...

Page 10: ...taining excessive moisture into hot oil or attempting to load larger than recommended batch sizes can cause a surge boil and result in an overflow of HOT cooking oil Exercise due care when loading food by observing how oil is reacting before continuing Be sure the appliance is positioned in a stable safe location with the casters in the locked position DO NOT operate appliance if not secured Some ...

Page 11: ...ining chlorine or other corrosive chemicals DO NOT use abrasive products steel wool or scouring pads DO NOT use oven cleaners DO NOT alter add attachments or otherwise modify this equipment Failure to comply with CAUTION notices may result in damage to equipment or property and void the factory warranty NOTE Users must comply with all appropriate state and or local heath regulations regarding food...

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Page 13: ...cook time Dual cook timers featuring fifty 50 programmable Menu Item cook time presets Monitors fryer status displays operational instructions and warnings such as DRAIN OPEN MAX ELEMENT TEMP etc Features BOIL OUT program COOL MODE feature FORCE FILTER function multi language and password protection capability Built in Oil Filtration System Completely self contained system helps to extend the life...

Page 14: ...2 Introduction GBF 2 GVH Ventless Fryer Inches mm 1 04 Specifications 1 04 1 Overall Dimensions Clearance to Combustibles ...

Page 15: ...h Inside Height Top of Element to FULL Level Cooking Oil Capacity Bottom of vat to FULL Level Product Capacity per Basket Lbs kg Gal l Fries Chicken GBF 50 16 25 412 8 13 90 353 1 4 97 126 2 50 22 7 7 1 26 9 2 5 lbs 1 13 kg 6 0 lbs 2 72 kg GBF 35 16 25 412 8 13 90 353 1 3 50 88 9 35 15 9 5 0 18 9 2 5 lbs 1 13 kg 3 5 lbs 1 56 kg 1 04 5 Shipping Specifications Crated NOTE Gross weight will vary depe...

Page 16: ...4 Introduction GBF 2 GVH Ventless Fryer ...

Page 17: ...ection are obstructed No minimum clearance 0 is required between the air diverter and the ceiling or other overhead obstructions but it is adviseable to allow some clearance 3 to 6 to allow easy movement of the unit if needed 8 The Ventless Hood section of this appliance produces a sound level of approximately 65 dB when operating Compliance with the information in this section will help to ensure...

Page 18: ... unpacking process Exercise care when removing the wooden framework from around the unit The appliance is very heavy and top heavy Use extreme care and appropriate handling equipment and or sufficient manpower when lifting and removing unit from shipping skid Failure to comply with these CAUTION notices may result in minor or moderate injury equipment or property damage and void the factory warran...

Page 19: ...e the Cabinet or attached to the Rear Panel to determine the proper electrical service required for the Unit Each Fryer unit requires a separate power supply The right hand Fryer unit provides power for the integral Ventless Hood 2 03 Electrical Requirements 2 04 Electrical Specifications per Fryer Unit Voltage Phase Hz Watts Amps Circuit Breaker Required L1 L2 L3 208 3 60 18 250 53 53 50 65 208 3...

Page 20: ...ervicing See Figure 2 05 1 4 Open Fryer doors and remove Service Box Covers See Figure 2 05 1 5 Connect ground wire between the Ground Lugs and proper earth ground 6 Route the appropriately sized conduit and supply power wiring to each of the Fryers install conduit from rear of units to Service Boxes in the front cabinets attach conduit at Service Box inlet conduit and connectors customer provided...

Page 21: ...p testing and certification of the fire system is the responsibility of the purchaser All field installation work must be performed by a qualified Ansul Dealer in accordance with the hood system listing 1 Discharge Nozzles see Section 2 07 3 Fire Extinguisher Nozzle Locations Appliance 1W 56930 Plenum 1 2N 56929 2 Fusible Links see Section 2 07 2 Fusible Link Specification Location 3 A remote Manu...

Page 22: ...AL BLOCK IN HOOD Provision for attaching the release mechanism with extinguishing agent tank and compressed gas cylinder is provided on the appliance back panel If not used the Ansul mechanism shall be mounted as specified below ANSUL AUTOMAN 429853 w 3 GAL TANK NITROGEN CHARGE CYLINDER CAN BE DIRECT MOUNTED TO BACK OF UNIT 2 07 1 Fire Suppression System Connections ...

Page 23: ...135 135 F IF MIXING RANGE WITH OTHER APPLIANCE USE GLOBE 317135 135 F LINK TEMPERATURE AND LOCATION NOTE Fusible links must be installed by an authorized Ansul agent at the time of system certification ANSUL 56811 165 F ANSUL 56811 165 F ANSUL 56811 165 F GBF 2 GVH Ventless Fryer 2 07 2 Fire Suppression Fusible Detector Link Specification Location ...

Page 24: ...on GBF 2 GVH Ventless Fryer ANSUL 56930 1W ANSUL 56930 1W ANSUL 56929 1 2N ANSUL 56929 1 2N ANSUL 56929 1 2N NOZZLE TYPE AND LOCATION NOTE All nozzles are factory installed 2 07 3 Fire Extinguisher Nozzle Locations ...

Page 25: ...gth of restraint cable must be shorter than the electrical supply wiring or conduit A restraint anchor shall be fastened to a non movable wall or structure Use a quick release latch on one end of the cable for connecting to the factory installed Eye Bolts on the rear of the unit This can easily be disconnected during maintenance or service Anchor attached to non movable wall Restraint Cable Quick ...

Page 26: ...Installation 14 GBF 2 GVH Ventless Fryer ...

Page 27: ...ents functions and accessories of the GBF 2 GVH Ventless Fryer Please review this section carefully before proceeding further Filter Pan Assembly Right hand Cabinet Area Computer Controllers Auto Basket Lifts Optional Baskets 6 1 2 Std Ventless Hood Filter Access Hood Status Panel 2 Installation ...

Page 28: ...16 Overview 1 GBF 2 GVH Ventless Fryer 3 01 Baskets Auto Basket Lifts Optional 2 4 3 Hidden ...

Page 29: ...face for Baskets during cooking and prevents excessive crumbs and cooking residue from accumulating in the bottom of vat around the heating elements 4 Basket 2 Contains product during cooking NOTE Some units may optionally be configured with only one 1 Basket Lift on the right hand Fryer that feature a Basket Carrier specifically designed to operate with a larger single square Cook Basket 3 01 Bas...

Page 30: ...verview GBF 2 GVH Ventless Fryer 3 02 Control Panel 1 2 3 This switch location is plugged on the Left hand Control Panel 7 3 1 3 2 4 5 6 This switch location is plugged when Basket Lifts are NOT installed 8 ...

Page 31: ...ator Light Amber Light is illuminated when the Heat Switch is in the HEAT position and the heating elements are energized This light will cycle ON OFF during normal operation as the Controller maintains the cooking temperature to setpoint 6 High Limit Indicator Red Light is illuminated to indicate shutdown of the heating elements due to an excessive heating condition Should this light turn ON duri...

Page 32: ...20 Overview GBF 2 GVH Ventless Fryer 3 03 Lower Cabinets 1 2 3 4 5 6 The Left Hand Unit does NOT contain these features Right hand Unit Left hand Unit 1 3 ...

Page 33: ...e must be connected at fitting or the pump will stall 3 Oil Return Valve Handle Opens Closes the Oil Return Valve allowing filtered oil to be returned to the vat from the Filter Pan Only 1 unit at a time can have the valve in FILL POT position NOTE Pump Diverter Valve must be in the OIL RETURN position when this valve is in FILL POT position 4 Oil Discharge Hose Connection Quick disconnect fitting...

Page 34: ...22 Overview GBF 2 GVH Ventless Fryer Hold down Frame locking levers in Pan bottom 3 04 Filter Pan Assembly 3 5 2 4 1 6 ...

Page 35: ...pan bottom to support the filter media and aid in protecting the filter pump from unintended large debris THIS IS NOT A FILTER FILTER MEDIA MUST BE USED Its is recommended that at a minimum oil be filtered after every 4th load cooked 5 Filter Pan Quick disconnect Fitting for connecting Pan Assembly to the fryer filtration system Hose must be disconnected before removing the filter pan 6 Filter Pan...

Page 36: ...24 Overview GBF 2 GVH Ventless Fryer 3 05 Hood Control Panel 3 5 2 4 1 6 7 8 9 10 ...

Page 37: ... making good contact damaged shorted out or the EAC power supply is faulty IMPORTANT Do not rely upon these indicators as the signal for routine cleaning EAC Cell must be cleaned daily to maintain peak performance and to extend the useful life of charcoal filters 6 Clogged Filter Indicator Baffle Charcoal Light will illuminate if the Baffle Filter or Charcoal Filter is dirty clogged 7 Filter Missi...

Page 38: ...26 Overview GBF 2 GVH Ventless Fryer Not Shown 3 06 Hood Front Filter Chamber 3 5 2 4 1 6 7 ...

Page 39: ...er Charcoal Filter helps control cooking aromas in the discharge air This filter is a consumable item and is NOT cleanable or re usable Replace with new filter approximately every 30 40 days 5 Exhaust Air Outlet w Diverter The Exhaust Outlet atop of the unit exhausts cleaned air back into the room and features a diverter to direct airflow to the sides and rear No clearance is actually required bet...

Page 40: ...n the Fry Vat Drain and other parts L Shaped Brush P N 93609 Use to clean between and around heating elements Cleaning Brush Heat Resistant Bristles P N 71100 Multi purpose use to clean Fry Vat sides bottom and heating elements Crumb Shovel P N 30059 Use to remove sediment from the Filter Pan GBF 2 GVH Ventless Fryer ...

Page 41: ...or washing down fry vat Basket 13 1 4 x 6 1 2 x 6 P N 41040 Use to contain product for cooking Vat accommodates 2 Baskets Basket Support Fry Screen P N 41041 1 per vat Supports baskets while cooking and prevents excessive crumbs or residue from accumulating around heating elements Mesh Filter Screen P N 41078 Sustainable stainless steel filter media for use in the Filter Pan to clean cooking oil a...

Page 42: ...n Stir Paddle P N 77775 Used for stirring hot oil and for agitating product during cooking to help prevent sticking Baffle Filter Double Hinged P N 41043 Removes large particle contaminant from the air stream EAC Cell Assembly P N 93302 Removes smoke and fine particle contaminant from the air stream ...

Page 43: ...ription Part Number Function Charcoal Filter P N 30248 Helps to remove cooking odors from the discharged air EAC Soak Tank P N 39327 Use for soaking and cleaning EAC Cell IMPORTANT Failure to use Giles OEM parts or Giles OEM replacement filters may void the factory warranty ...

Page 44: ... of liquid waste shortening Note For use with filtered warm oil only no crumbs or debris Filter Paper P N 65871 Paper filter media for use in the Filter Pan to clean cooking oil when it is circulated through Filtration System Use in lieu of reusable mesh filter screen Filter Powder P N 72004 Filtering aid used during the oil filtration process GBF 2 GVH Ventless Fryer ...

Page 45: ...Description Part Number Function Fryer Boil Out P N 72003 Add to water in the Fry Vat to make up boil out solution for cleaning the cook vat Fry Pot Cover P N 93362 Purchased separately Covers fry pot during periods of inactivity preventing contamination by foreign material ...

Page 46: ...34 Overview GBF 2 GVH Ventless Fryer ...

Page 47: ... the quality of our workmanship Every effort has been made to ensure that a new unit is in perfect operating condition when received each unit must pass rigorous quality control testing prior to shipment To further ensure that the unit operates to expectations it is recommended that after installation is complete a brief function tests be performed prior to using it for the first time Before attem...

Page 48: ...powered 2 1 HOOD POWER LIGHT APPLIANCE POWERED LIGHT 1 Set up as described in Section 4 01 2 Confirm that main circuit breakers supplying power to the appliance are ON If a Disconnect Switch is installed between Main Panel and appliance confirm that it is in the ON position 3 Press the top START portion of the Hood Power Switch and hold down momentarily until the Hood fan starts start running then...

Page 49: ...The amber HEAT lights should now turn ON Leave switches in the HEAT position NO MORE THAN 20 SECONDS THEN RETURN TO OFF NOTE During this time should an alarm sound the HEAT light turn OFF and the Upper Display show an error like MAX ELEMENT TEMP return Heat Switches to OFF and proceed to the next step Heating elements will not heat unless Hood is running and the APPLIANCE POWERED light is ON 7 The...

Page 50: ...tion 4 01 except leave Fryer Power Switches in the ON position and Hood running Confirm HEAT Switches are OFF 2 Open right hand Cabinet Door If not previously done disconnect and remove the Filter Pan from the Unit 3 Firmly press the palm of the hand over the Filter Pan Quick Disconnect opening 4 While covering the fitting with hand place the Pump Switch in the PUMP position Pump should run if suc...

Page 51: ...in to drain all water from Filter Pan hoses Wash all accessories Support Crumb Screens Cook Caskets Basket Lift Carriers brushes etc with warm soapy water and rinse thoroughly Inspect unit for adhesive protective plastic film which may remain on the appliance Some of this film typically remains on some surfaces as added protection during shipment Remove all such material from surfaces and clean th...

Page 52: ...40 GBF 2 GVH Ventless Fryer Pre Operation Tests ...

Page 53: ...roduce flammable vapors in the vicinity of this or any other appliance DO NOT or ALLOW OTHERS for any reason stand or step onto the top of the appliance Cooking oil in Fryers can be EXTREMELY HOT excess of 330 F 166 C Bodily contact will cause extremely serious injury Lids used to sometimes cover cooking vats pots are not designed to and WILL NOT support the weight of a person Failure to comply wi...

Page 54: ...d to edit preset Menu Item cooking parameters The 2 4 6 8 keys are also used as ARROW KEYS for operating Basket Lifts if installed selecting timer navigating lists moving cursor for editing etc 2 8 UP DOWN 4 6 LEFT RIGHT The keys will illuminate to indicate when they are active as ARROW KEYS START Function key used to start cook cycles select items save settings and exit editing etc CLEAR Function...

Page 55: ...oint Pressing this key twice 2x will display ACTUAL OIL TEMPERATURE on the Lower Display for approximately 20 seconds Press this key during preheat phase to enter BOIL OUT mode Temperature setpoint and time changes to the BOIL TEMP and BOIL OUT TIME as specified in USER SETTINGS see Section 5 01 8 Access Edit User Settings Default 200 F 30 minutes Press this key to enter COOL mode Energy saving fe...

Page 56: ...stir the cooking oil and press ALARM key Typically oil temperature will drop when stirred Controller has a 10 second delay and if oil temperature drops below setpoint PREHEAT state continues until oil returns to setpoint This process helps ensure that temperature is more uniform throughout the total volume of oil leading to better cooking performance Upon reaching setpoint the alarm sounds again a...

Page 57: ...Upper OLED Display to help guide User through the process If actual oil temperature is lower than the entered setpoint Controller enters PREHEAT state small red HEAT indicator on Controller turns ON Before oil will actually begin heating the Heat Switch must be placed in the HEAT position The amber HEAT indicator on the Control Panel will turn ON oil begins heating If the oil temperature is alread...

Page 58: ...User can only choose Menu Item Preset from available selections see Section 5 01 5 Working with Menus Press the START key Use keypad to select Timer to set 4 Left 5 Both 6 Right If needed repeat process to set a time for the other Basket Timer NOTE Menu Item Presets include a Product Name to be displayed on the Upper OLED Display when selected When a Cooking Time is manually input the Name display...

Page 59: ...ng Time Cook time setting for the specific menu item STIR OVERRIDE Users may wish to override the Controller global STIR ALARM setting in USER SETTINGS for certain menu items Factory default NORMAL use global setting FISH FILTER To prevent flavor transfer establishments cooking seafood products may wish to force an oil filtering after only one 1 batch of a particular seafood item is cooked The set...

Page 60: ...ges at cursor position Stop scrolling at desired character Use 4 6 left right to move cursor to next character and repeat When finished editing NAME press START to Save OR press CLEAR to Cancel and Exit without saving Editing NAME Method 2 Select a NAME from Catalog of programmed names Select edit NAME as shown on left Flashing cursor is positioned at 1st letter Press 0 key to open Catalog of prog...

Page 61: ...Use numeric keypad to enter a new TIME mm ss NOTE All digits must be entered ex 500 5 00 While entering time CLEAR key will backspace out an incorrect input After entering new TIME value press START to Save OR press CLEAR to exit without Saving 5 01 5 1 Editing a Menu Item Preset Continued Pressing CLEAR 2x will Exit from Editing Continued on Next Page ...

Page 62: ...n the available options 5 01 5 1 Editing a Menu Item Preset Continued Edit FISH FILTER Setting To minimize potential for flavor transfer establishments cooking seafood items may wish to force operators to filter oil after only one 1 batch of a seafood item is cooked When FISH FILTER is set to ON the unit will enter FILTER MODE after completing one 1 cook cycle of the specific menu item If FORCE FI...

Page 63: ...wn Press the MENU key once Enter desired Menu no 1 50 If the Fryer is in the READY state cooking can be started see Section 5 01 6 Cooking with Computer Controls Press START key to select Use keypad to select side 4 Left 5 Both 6 Right Method A Method B Enter a desired Menu no 1 50 Press START key to select Use keypad to select side 4 Left 5 Both 6 Right Continued on Next Page ...

Page 64: ...set will appear on the Upper Display Press the MENU key twice 2x Use numeric keypad 2 8 up down to scroll through list to a desired Menu Press the START key to select Menu item 5 01 5 2 Selecting a Menu Preset for Cooking continued Use keypad to select side 4 Left 5 Both 6 Right If the Fryer is in the READY state cooking can be started see Section 5 01 6 Cooking with Computer Controls ...

Page 65: ...be lowered into the cooking oil and the Menu Item Cooking Time will begin counting down on the Lower Display The Upper Display shows which side is cooking as well as displaying the programmed setpoint temperature The Timer Indicator for the active timer is illuminated A different Menu Item can be selected and stated for the other Basket See Section 5 01 5 2 Selecting a Menu Item Preset for Cooking...

Page 66: ...lect side 4 Left 5 Both 6 Right Lift raises or lowers STIR ALARM Sounds an audible alarm at a specific time during the cook cycle signaling operator it is time to stir the cooking product to help promote even cooking and prevent sticking The feature must be enabled in USER SETTINGS Section 5 01 8 and the point in the cycle when alarm is to sound STIR ALARM must be set Ex If STIR ALARM set at 60 du...

Page 67: ...mperature is reached Exit AUTO COOL same as COOL press the CLEAR key then press 4 to exit COOL OR press CLEAR again to continue COOL Mode Upon exit the temperature setpoint will return to the previous active value and Fryer will enter PREHEAT mode until temperature is reached COOL Mode is an energy saving feature that changes oil temperature setpoint to a lower valve Use to put Fryer into an idle ...

Page 68: ...er is required to filter 1 to 20 4 GUARD BAND Cooking not allowed if oil temperature is outside of the setpoint by amount of guard band 1 to 990 900 MAX SETPOINT Maximum oil setpoint allowed 32 F to 350 F 350 AUTOCOOL After a specified amount of time unit will go into COOL mode ON OFF OFF AUTOCOOL TIME MINUTES If AUTOCOOL is ON then after fryer is idle for the amount of time specified here the uni...

Page 69: ...curely latched Fryer heating elements will not turn ON unless the Hood is running and the APPLIANCE POWERED Light is ON 1 1 Press the top START portion of the Hood Power Switch and hold momentarily until the Hood fan starts then release The Hood Power Light and the E A C status ON light will turn ON 2 Initially ensure that both Heat Switches on Fryer Panels are in the OFF position 3 Place both Fry...

Page 70: ...od errors separate only shutdown Fryer heat ER24 EAC CELL DIRTY Hood errors separate only shutdown Fryer heat ER25 GUARD BAND EXCEEDED Actual oil temperature deviates from setpoint by the Guard Band amount Allow oil to cool or heat to within range Factory default is 900 F Error should not occur ER37 EEPROM Error An error occurred while saving settings to the EEPROM Contact Giles Tech Service 800 5...

Page 71: ...Press START key to enter PREHEAT mode Heating Elements will not turn ON until START is pressed CHARCOAL BAFFLE FILTER MISSING Hood alarm ONLY does not generate Controller error turns OFF Fryer heat until corrected Red alarm light on Hood Panel turns ON and APPLIANCE POWERED light turns OFF Either the Baffle or Charcoal Filter is missing or improperly installed See Section 5 02 2 2 5 02 2 3 Filter ...

Page 72: ...and or the Appliance Powered light does not turn ON refer to Section 7 Troubleshooting This section describes operational and maintenance procedures for the GBF 2 GVH Recirculating Hood system Since the integral hood is a ventless recirculating system it is very important that there be strict adherence to these procedures IMPORTANT The hood WILL NOT operate unless proper power is being supplied to...

Page 73: ... Section 5 02 2 2 Section 5 02 3 2 Section 5 02 2 3 Charcoal Filter REPLACE every 30 to 40 days Section 5 02 2 2 NEVER CLEAN REPLACE ONLY Section 5 02 3 3 Section 5 02 2 3 The integral Ventless Recirculating Hood consists of a three 3 stage air filtration system This section describes maintenance and cleaning procedures necessary to keep the Hood operating at peak performance 5 02 2 Hood Filters 5...

Page 74: ... The EAC Cell is equipped with a handle use it when handling the cell to avoid possibly damaging the collection plates and ionizer wires It is advisable to remove the Double Baffle Filter by using the handles The fins of this filter are very thin and can cause cuts if mis handled Double Baffle Filter EAC Filter Cell Charcoal Filter 5 02 2 2 Filter Removal Baffle EAC Cell Charcoal ...

Page 75: ...that the E A C Filter Cell is installed and powered This will be the ONLY indicator light ON when the EAC Filter system is operating normally These two lights turn ON to indicate problems with the E A C system NOTE They always turn ON at the same time Some possible issues include but are not limited to Filter Cell is not installed or is mis aligned Excessively dirty collection plates in the E A C ...

Page 76: ...ian and have the system evaluated and repaired 5 02 2 4 E A C Filter Operation continued 5 02 3 Hood Alarms 5 02 3 1 Hood Alarm Table Alarm Sound What Happens Filter Affected Cause Solution See Section Continuous tone Red CHARCOAL OR BAFFLE FILTER CLOGGED light ON power to both Fryers heating elements OFF amber APPLIANCE POWERED light OFF Charcoal Filter is dirty or otherwise clogged Replace Filte...

Page 77: ...is corrected The amber APPLIANCE POWERED light will turn OFF See Section 5 02 2 4 E A C Filter Operation for more information about this alarm and how to clear it 5 02 3 2 Charcoal or Baffle Filter Missing 5 02 3 4 E A C Filter Alarm If airflow through the Hood falls below the minimum level required for effective capture of cooking vapors the red CHARCOAL OR BAFFLE FILTER CLOGGED light will turn O...

Page 78: ... stand Filter on edge and allow to air dry overnight Generally due to its large size when open this Filter is not conducive for cleaning in a dishwasher Close Filter turn latches so that they are perpendicular to the fins to secure Filter in the closed position Replace Filter in the hood see Section 5 02 2 3 Filter must be inserted with handles facing to the right side IMPORTANT Ensure that the Fi...

Page 79: ... DO NOT dry the Cell by installing it in unit and running the Hood fan to air dry it This could potentially damage the EAC system causing improper operation and void the warranty DO NOT attempt to clean the Cell with cleaners which might be corrosive to aluminum 5 02 4 3 E A C Filter Cell Cleaning Timer Operation The GBF 2 GVH Fryer is equipped with an E A C Filter Cell Cleaning Timer This feature...

Page 80: ...Placing the Power Switch in the OFF position silences the alarm but returning switch to ON does not restart the Hood until the Timer is reset by cleaning the Cell Timer Operation 5 02 4 3 E A C Filter Cell Cleaning Timer Operation continued 1 2 SNOOZE Button In the event that TIMEOUT has occurred during a period of high customer demand or while a cook cycle is in progress a snooze feature may be u...

Page 81: ...olume and types of food items It would be advisable to keep a stock of fresh Charcoal Filters on hand to avoid downtime IMPORTANT Failure to use Giles OEM parts and OEM replacement filters may void the factory warranty 3 1 2 1 Place hood Power Switch in the OFF position Be sure that Fryers are adequately cool before attempting to replace bulb to avoid accidental burn injury Cover vats with suitabl...

Page 82: ...owing room for expansion as oil is heated to cooking temperature 1 4 This section describes procedures for cooking product on the GBF 2 GVH Fryer The following procedure assumes starting only one unit beginning with clean empty Fryers that have been properly prepared for use 3 Except when filtering oil keep the OIL RETURN Valves in the lower cabinet set in the CLOSE position If either valve is lef...

Page 83: ...ously stir oil There is a 10 second delay and if oil temperature drops below setpoint while stirring Controller remains in PREHEAT until setpoint is reached again A second alarm will sound and the Upper Display reads ALARM SETPOINT REACHED This process will mix and eliminate cool zones throughout the volume of oil and promote more even heating Press the ALARM key and the Controller enters READY st...

Page 84: ... or manually enter a desired cooking time for the product to be cooked See Section 5 01 5 2 Selecting a Menu Preset for Cooking or Section 5 01 4 Manually Setting the Cook Time During cooking operations oil level MUST be maintained above the indicated minimum ADD level If not maintained above that level the heating elements may shutdown Use extreme caution when dropping product into HOT cooking oi...

Page 85: ...x to swap which Timer countdown is displayed on the Lower Display The red Timer indicators beside the display indicate which Timer is being displayed 5 03 Cooking Procedure continued 13 14 6 16 16 After the preset amount of the programmed cook time has elapsed an alarm sounds and the Upper Display reads ALARM STIR LEFT BOTH RIGHT SIDE Press the ALARM Reset key and using the provided Stirring Utens...

Page 86: ... the oil Press ALARM Reset key to silence alarm Basket Hanger or Lifts OFF Same as above except Basket must be manually removed from oil and placed onto the Basket Hanger or a raised Basket Carrier plate Press the ALARM Reset key to silence alarm 18 Allow cooked product to adequately drain then dump into an appropriate dump station or container 23 To continue cooking return to Step 11 To shut down...

Page 87: ...emove soluble impurities and recondition used oil 6 Replace Cover on Filter Pan reposition it under unit and reconnect Pan hose push in on ring while inserting brass fitting into connector Be sure that fit is tight and secure 5 04 Filtering Used Cooking Oil This section explains use of the on board Oil Filtration System to filter and recondition used cooking oil by circulating it through filter me...

Page 88: ... remains in the OFF position Inside the right side cabinet be sure the Pump Diverter Valve is in the OIL RETURN position horizontal ONLY on the unit being filtered slowly rotate Drain Valve Handle to the OPEN position right to stop Drain Handle of the other unit must remain in the CLOSE position Used cooking oil should begin draining into the Filter Pan 5 4 NOTE If the oil does not readily drain u...

Page 89: ... that filter media be refreshed after each filtering cycle but it is recommended that the Filter Pan be cleaned and media refreshed at least DAILY see Section 6 02 Refreshing Filter Media 16 Reinstall Filter Pan under unit see Step 6 17 To continue cooking see Section 5 03 Cooking Procedure To discontinue cooking see Section 5 06 Normal Shut Down 10 11 Always wear thermal protection such as oven m...

Page 90: ...h the Boil Out procedure In this section a Giles Oil Caddy not included is depicted for oil disposal any suitable disposal system can be used Never attempt to pump cold shortening Doing so can clog the filter pump and damage the unit Oil must be heated to at least 200 F 93 C before attempting to pump 5 05 Removing Waste Cooking Oil from Fryer Continued on Next Page 2 1 3 Never remove the Filter Pa...

Page 91: ...used shortening to be pumped into the disposal container When all oil has been pumped out of the Filter Pan return the Pump Switch to OFF 5 8 9 Set Power Switches on both Panels to the OFF position 5 05 Removing Waste Cooking Oil from Fryer continued 10 If holding the Discharge Hose during the next step be sure the wear thermal oven mitts Some parts of the hose assembly can become very hot 11 6 5 ...

Page 92: ...ter Pan during a down period In case of emergency remove supply power to the appliance by switching OFF main circuit breakers at the building s main electrical panels 4 4 12 Remove the Discharge Hose from the Discharge Hose Coupling push in on the white slip ring while pulling out the hose Drain any oil remaining in the hose into the oil disposal container 13 Allow the Filter Pan to sufficiently c...

Page 93: ...81 Operation GBF 2 GVH Ventless Fryer ...

Page 94: ...on 5 05 Removing Waste Cooking Oil from Fryer 2 Be sure that the Drain Valve Handle is in the CLOSE position and the Power Switch is in the OFF position 3 Fill the fry vat to the FULL level mark with clean water 4 Use a suitable Boil Out Fryer Cleaning product and follow the manufacturer s usage instructions Add the recommended amount of product to water in the vat and stir to mix Fryer cleaner is...

Page 95: ...and the Upper Display shows the message DONE COOKING 10 Press the ALARM key to silence alarm 11 Return the Power Switch and Heat Switch to the OFF position 3 4 5 6 To exit BOIL OUT MODE before completion press CLEAR 4 12 Disconnect Filter Pan hose and remove the Filter Pan from the unit 13 Position a suitable heat resistant container not supplied with Fryer beneath the drain tubes inside the right...

Page 96: ...o run for a few minutes During this time liquid residue may be discharged from the Filter Pan quick disconnect fitting or be discharged into the vat and drain into the catch container under right side Fryer Be certain that as much liquid as possible is purged from the oil filtration piping 16 Completely dry the vat and elements with a clean dry towel Properly dispose of the used boil out solution ...

Page 97: ... of the Hold down Frame This will help prevent sediment from falling into the Pan bottom through the perforated filter media Support Screen which could potentially lead to a clogged filter pump 4 Turn the four locking levers attached to the Pan bottom and disengage the Hold down Frame Remove frame 5 Grasp one end of the filter media and carefully remove from Pan Avoid allowing filter sediment to f...

Page 98: ...eet of filter paper Be certain that the filter media is properly placed underneath the Hold down Frame and that the frame is locked securely in place by the 4 levers 8 Replace Pan Cover position assembled Filter Pan under the unit and re connect Filter Pan hose to the quick disconnect coupling push in on white ring while inserting hose fitting The connection must be tight and secure for proper ope...

Page 99: ...on both units remain OFF Reinstall the Baffle Filter see Section 5 02 2 3 3 Charcoal Filter Test Same procedure as Step 2 except remove the Charcoal Filter then proceed as described above Reinstall the Charcoal Filter see Section 5 02 2 3 3 E A C Filter Test Same procedure as Step 2 3 except remove the E A C Filter Collector Cell close and latch Door Press and hold the START switch until Hood star...

Page 100: ... 1 5 02 4 2 If requires obtain and install a fresh new Charcoal Filter is needed Reinstall all Ffilters into Hood see Section 5 02 2 3 8 Restore power to the appliance The fire extinguishing system must be maintained as according to the Standard for Wet Chemical Extinguishing Systems NFPA 17A and in accordance with the instructions of the system s installer All inspection maintenance troubleshooti...

Page 101: ...nd service performed in a permanent file and sign off on tag attached to system in a conspicuous location Service and inspection of the fire suppression system must be performed by qualified and Ansul Distributor Dealer As a minimum field inspection of the fire suppression system must be conducted semi annually every 6 months Such maintenance shall consist of the following The annual inspection an...

Page 102: ... 7 1 2 3 4 5 6 7 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6...

Page 103: ...91 ...

Page 104: ...ians A Giles Manufacturer s Representative will be able to assist in locating an authorized service company near your location If you do not know how to reach a Representative or require other assistance please call Giles Services at 800 554 4537 or email services gfse com You may also visit our website www gfse com 7 Troubleshooting Troubleshooting for electrical problems should be performed ONLY...

Page 105: ...d Close Hood door and latch properly B Hood is not ON running Turn ON Hood confirm no alarms are active C Hood has a filter alarm condition Correct alarm condition see Sections 5 02 3 1 5 02 3 2 5 02 3 3 5 02 3 4 D Temperature set point is below actual oil temperature Confirm temp setting to the desired cooking temperature E Drain Valve is open or not fully closed alarm sounding Fully close valve ...

Page 106: ...ing probe faulty Replace faulty probe C Faulty cooking controller Replace faulty controller OIL TEMPERATURE ERRATIC A Faulty variable temperature sensing probe Replace faulty probe B Contactor beginning to fail Replace faulty contactor C Faulty cooking controller Replace faulty controller D Loose wiring Trace repair wiring OIL SMOKING A Oil used too long and has broken down Replace cooking oil dis...

Page 107: ...ON Set Pump Switch on right panel to the PUMP position B Air leak in hoses fittings etc Repair leaks check connections C Faulty pump motor Replace pump motor D Oil pump clogged or jammed Clean pump head and plumbing E Pump Diverter Valve not set to the OIL RETURN position Place Diverter Valve in the OIL RETURN position F Oil Return Valve handle is set in the CLOSE position vertical Place Oil Retur...

Page 108: ...Fryers will not heat A Filter Access Door not closed Close latch Access Door B Left Fryer Power Switch not in ON position must be ON to power Hood Power up left Fryer unit C Power Switch is faulty Replace faulty switch D Appliance not properly connected to power supply Have electrician confirm electrical specs connections E Blown fuse in appliance Check fuses in Hood and Fryers F Circuit breaker t...

Page 109: ...installed Install Baffle Filter or check alignment B Charcoal Filter missing or not properly installed Install Charcoal Filter or check alignment C Filter proofing switch faulty Replace faulty switch BOTH FRYERS HEAT TURNS OFF Hood Powered light ON CHARCOAL OR BAFFLE FILTER CLOGGED light is ON APPLIANCE POWERED light OFF Continuous tone alarm sounding A Baffle or Charcoal Filter clogged reducing a...

Page 110: ...upply is faulty Replace faulty power supply D High voltage wires shorted to ground Trace wiring repair E Faulty or dirty E A C contact plate inside hood Clean or replace contact plate F Too many ionizer wires are broken or missing on the E A C Cell Replace ionizer wires Kit available from Giles 71400 G E A C Cell is not installed Install clean E A C Cell Under hood lighting does not turn ON when H...

Page 111: ...99 Troubleshooting GBF 2 GVH Ventless Fryer ...

Page 112: ...100 Troubleshooting GBF 2 GVH Ventless Fryer ...

Page 113: ...ble below for quick reference The information can be found on the Serial Data Label located inside the Fryer cabinet or on a rear cabinet panel IN THE UNITED STATES CANADA call 800 554 4537 ALL OTHERS call 334 272 1457 Normal business hours are 8 00 AM to 5 00 PM Central Time calls are handled by an auto attendant answering system Please follow the recorded prompts to route your call appropriately...

Page 114: ...102 Parts List GBF 2 GVH Ventless Fryer 8 02 Control Panel Fryer 1 8 7 8 8 3 4 5 6 2 3 9 OR Not Shown Used on Units without Basket Lift Option and unit not controlling the Pump 3 9 OR ...

Page 115: ...PST 3 21052 3 2 or1 SWITCH ROCKER ON OFF ON 250V 20A DPDT 4 20398 1 INDICATOR LIGHT GREEN 250VAC 5 20399 1 or 3 INDICATOR LIGHT ORANGE 250VAC 6 20402 1 or 2 INDICATOR LIGHT RED 250VAC 7 66126 1 LABEL CONTROL PANEL CC10 GBF 8 20307 3 or 6 RETAINING CLIP INDICATOR LIGHT 9 20621 0 or 2 PLUG SWITCH CUT OUT for Units WITHOUT Basket Lift Option or Pump Switch NOTE Pump Switch always plugged on left Cont...

Page 116: ...104 Parts List GBF 2 GVH Ventless Fryer 8 03 Control Box Front each Fryer Unit 7 2 1 8 3 4 5 6 ...

Page 117: ...TROL BOARD 425 F 2 23751 1 TERMINAL BLOCK 3 20366 1 TRANSFORMER 9VA 18VA 115 230 V 50 60 Hz 4 21950 2 FUSE HOLDER 300V 15A 5 21900 2 FUSE 15A BUSS SC 15 6 23782 1 SONALERT 250V CONTINUOUS TONE 7 40550 1 PLASTIC BUSHING 1 1 4 8 21203 1 RELAY SPST NO 240V 8 03 Control Box Front each Fryer Unit ...

Page 118: ...106 Parts List GBF 2 GVH Ventless Fryer 10 Not seen Backside of Panel 8 04 Lower Cabinet Right Side Fryer 7 2 1 8 3 4 5 6 1 2 9 14 13 12 11 ...

Page 119: ...ER ELECTRICAL SERVICE ENTRANCE REQUIRES ITEM 8 IF REPLACED 8 65678 1 LABEL SERVICE ENTRANCE COVER TOP HALF 9 93013 1 DRAIN TUBE WELD ASSEMBLY 10 41106 1 VALVE DRAIN 1 1 2 NPT X 1 1 2 TUBE SS DRILLED TAPPED 11 92627 1 COMPLETE FILTER PAN ASSEMBLY w COVER 12 41900 1 QUICK DISCONNECT FITTING FEMALE FILTER PAN CONNECTION 13 41699 1 QUICK DISCONNECT FITTING FEMALE DISCHARGE HOSE 14 65673 1 LABEL FRONT ...

Page 120: ...108 Parts List GBF 2 GVH Ventless Fryer Not seen Backside of Panel 8 05 Lower Cabinet Left Side Fryer 7 2 1 8 3 4 5 6 1 ...

Page 121: ...TRANCE COVER TOP HALF 5 21164 1 TERMINAL BLOCK POWER DISTRIBUTION inside service entrance box 6 21051 1 GROUND LUG inside service entrance box 7 92766 1 COVER ELECTRICAL SERVICE ENTRANCE REQUIRES ITEM 4 IF REPLACED 8 65674 1 LABEL FRONT BRACE ADD ON BANKED UNITS Not seen 8 05 Lower Cabinet Left Side Fryer NOTE If replacing the Service Entrance Box Cover new Warning Labels must be applied Part numb...

Page 122: ...110 Parts List GBF 2 GVH Ventless Fryer Not Shown Only present with Basket Lift Option 1 8 10 2 6 7 14 12 13 4 3 1 3 1 3 3 5 5 9 1 2 11 15 16 8 06 Lower Rear Cabinet 4 9 ...

Page 123: ...BUSHING SNAP IN 2 7 71754 1 PUMP MOTOR ASSY 5 GPM 1 2HP 8 41081 1 HOSE CORRUGATED SS 1 2 I D x 30 9 41106 2 DRAIN VALVE SS 1 1 2 NPT X 1 1 2 TUBE FIT replacement requires 40820 O Ring 10 41119 1 HOSE CORRUGATED SS 1 2 I D x 24 11 93013 1 DRAIN TUBE STRAIGHT 12 40806 3 5 CASTER RIGID LOCKING PLATE MOUNT Front 13 40807 3 5 CASTER SWIVEL NON LOCKING PLATE MOUNT Rear 14 93243 1 DRAIN TUBE FORMED SHORT...

Page 124: ...112 Parts List GBF 2 GVH Ventless Fryer Not Shown 2 3 Top View 1 4 5 6 Bottom View 7 8 9 10 10 11 11 11 8 07 Cook Vat each Fryer Unit ...

Page 125: ... OIL TEMP PROBE 4 20362 1 THERMOCOUPLE 7 5 X 0 188 J TYPE STR ELEMENT TEMP PROBE 5 40513 2 GASKET ELEMENT FIREBAR 6 45400 3 CONNECTOR 0 190 ID 1 4 NPT SWAGELOCK 7 41106 1 DRAIN VALVE SS 1 1 2 NPT X 1 1 2 TUBE FIT replacement requires 40820 O Ring 8 41079 1 HOSE CORRUGATED SS 1 2 ID X 8 9 40296 1 TEE 1 2 NPT BLACK PIPE 10 42250 2 ELL BLACK STREET 1 2 90 DEG 11 40889 3 ADAPTOR 1 2 COMPRESS TO 1 2 NP...

Page 126: ...114 Parts List GBF 2 GVH Ventless Fryer 8 08 Baskets and Basket Lifts 1 1 3 3 4 Special Configuration Optional Not Seen 2 ...

Page 127: ...5 X 6 two 2 standard with each vat 2 41264 1 BASKET GBF LARGE SINGLE for Optional Special Single Basket Configuration 3 95025 2 or 4 BASKET CARRIER ASSEMBLY for Optional Basket Lifts 3 95028 1 BASKET CARRIER ASSEMBLY SINGLE GBF 2 GVH for Special Configuration 4 41041 2 BASKET SUPPORT CRUMB SCREEN Special Configuration Optional Not Seen ...

Page 128: ...116 Parts List GBF 2 GVH Ventless Fryer 3 1 5 4 2 8 9 7 10 6 A 8 09 Filter Pan ...

Page 129: ... the warranty This plate is NOT removeable or replaceable ITEM PART NO QTY DESCRIPTION 1 92623 1 HOLD DOWN FRAME 2 65781 1 FILTER PAPER MEDIA PAN REQUIRES 1 SHEET Supplied as Case of 100 Sheets 3 41078 1 FILTER SCREEN REUSABLE STAINLESS STEEL MICRO MESH Standard w purchase 4 40649 4 SWIVEL CASTER 2 1 5 PLATE MOUNT 5 41073 2 HOSE 1 2 NPT x 12 1 2 FLEX w SWIVEL FITTINGS Bottom Hose not shown 6 38841...

Page 130: ...118 Parts List GBF 2 GVH Ventless Fryer 7 9 2 1 8 3 5 4 6 12 13 11 14 15 15 16 ILS Model Only 17 8 10 Hood Rear Electrical 10 14 ...

Page 131: ...VACUUM DUNGS 0 4 4 0 WC 7 32208 1 CONTACTOR ASSY 208 240VAC 3PH 8 20411 2 FUSE HOLDER DIN RAIL 600V 35A 9 20312 1 BASE RELAY PLUG IN DIN MOUNT 10 20318 1 RELAY 240 VAC 10A ELECTRO MECH 11 20320 1 TERMINAL BLOCK GROUND AWG 8 24 12 20319 5 TERMINAL BLOCK 50 AMP AWG 8 24 13 20303 8 TERMINAL BLOCK 16 4 AWG 600V 85A 14 20304 2 TERMINAL BLOCK GROUND 16 4 AWG 15 24237 2 SWITCH PLUNGER 250V 15A 16 20607 1...

Page 132: ...120 Parts List GBF 2 GVH Ventless Fryer 8 11 Hood Front Door Control Panel 1 5 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 ...

Page 133: ...N 0N OFF 250V 20A 7 20398 1 INDICATOR LIGHT GREEN 250V 0 5W requires 20307 RETAINER 8 20399 1 INDICATOR LIGHT AMBER 250V 0 5W requires 20307 RETAINER 9 20402 2 INDICATOR LIGHT RED 250V 0 5W requires 20307 RETAINER 10 24209 1 L E D CLUSTER EAC FILTER 11 93995 1 BRACKET L E D MOUNTING 12 20694 1 PILOT LIGHT YELLOW EAC TIMER 13 20693 1 PILOT LIGHT RED EAC TIMER 14 20692 1 SWITCH MOMENTARY PUSH BUTTON...

Page 134: ...122 Parts List GBF 2 GVH Ventless Fryer 8 12 Hood Filter Fan Compartment 1 2 3 4 5 6 7 8 ...

Page 135: ...1043 1 FILTER BAFFLE GILES DOUBLE 16HX20W 3 93302 1 FILTER EAC ASSY 20 IN HANDLE PLATE 4 30248 1 CHARCOAL FILTER ASSY 20 X 12 3 8 5 93296 1 BLOWER ASSEMBLY GVH HOOD 6 46750 1 FITTING 7 16 20 VAC PICKU 7 40633 1 TUBING SILICONE 1 4 INCH ID 2 x 45 each 8 21125 1 E A C CONTACT BOARD access from rear 8 12 Hood Filter Fan Compartment ...

Page 136: ...124 Parts List GBF 2 GVH Ventless Fryer 2 1 3 4 8 13 Under Hood Components ...

Page 137: ... List GBF 2 GVH Ventless Fryer Item Part No Qty Description 1 93131 1 GREASE DRIP CUP 2 93987 1 LIGHT COVER FRAME 3 41113 1 GLASS LIGHT COVER 4 20616 1 BULB FLUORESCENT T5 14W 22 COOL 8 13 Under Hood Components ...

Page 138: ...126 Parts List GBF 2 GVH Ventless Fryer ...

Page 139: ......

Page 140: ...210247 2750 Gunter Park Drive West Montgomery Al 36121 0247 USA Phone 334 272 1457 Toll Free 800 554 4537 USA Canada Only Fax 334 239 4117 www gfse com E mail services gfse com Form No 66063 Rel Date Jun 2014 Rev Date Oct 2018 Rev C ...

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GILES GBF-2-GVH Series, Operation & Service Manual

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