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VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003

GFK-1504K

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CPU Modules for VersaMax PLCs

A VersaMax PLC consists of a group of VersaMax modules with a VersaMax CPU and
attached power supply in the first position.

VersaMax PLC CPU

power supply

VersaMax Modules

All VersaMax CPUs provide powerful PLC functionality. They are designed to serve as
the system controller for up to 64 modules with up to 2048 I/O points. Two serial ports
provide RS-232 and RS-485 interfaces for SNP slave and RTU slave communications.

VersaMax CPUs are described in the

VersaMax PLC User’s Manual

(GFK-1503). GFK-

1503 also provides programming information for the VersaMax PLC.

Basic CPU Features

Programming in Ladder Diagram, Sequential Function Chart, and Instruction List

Floating point (real) data functions

Non-volatile flash memory for program storage

Battery backup features for program, data, and time of day clock

Super capacitor provides power to memory for 1 hour

Over 1 hour, backup battery protects memory contents up to 6 months.

Backup battery has shelf life of 5 years when not in use.

Run/Stop switch

Embedded RS-232 and RS-485 communications

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Summary of Contents for VersaMax

Page 1: ... Stock Modbus Master module for Versamax Genius NIU Module supports one RS 485 serial port IC200C IC200CM IC200CMM http www pdfsupply com automation ge fanuc versamax IC200CMM020 www pdfsupply com 1 919 535 3180 Email sales pdfsupply com ...

Page 2: ...are nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all hardware and software systems GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made GE Fanuc Automation makes no representation or warranty expressed implied or st...

Page 3: ...PD Fsupply com ...

Page 4: ...stem Wiring Guidelines 2 11 System Grounding 2 15 Installing Wiring for I O Devices 2 16 Installing Modules 2 36 Chapter 3 Power Supplies 3 1 IC200PWR001 24VDC Power Supply 3 2 IC200PWR002 24VDC Expanded 3 3 V Power Supply 3 4 IC200PWR101 120 240VAC Power Supply 3 6 IC200PWR102 120 240VAC Expanded 3 3V Power Supply 3 8 IC200PWR201 12VDC Power Supply 3 10 IC200PWR202 12VDC Expanded 3 3 V Power Supp...

Page 5: ... Input Module 120VAC 8 Points 7 2 IC200MDL141 Input Module 240VAC 8 Points 7 5 IC200MDL143 Input Module 120VAC Isolated 8 Points 7 8 IC200MDL144 Input Module 240VAC Isolated 4 Points 7 11 IC200MDL240 Input Module 120VAC 16 Points 7 14 IC200MDL241 Input Module 240VAC16 Points 7 18 IC200MDL243 Input Module 120VAC Isolated 16 Points 7 21 IC200MDL244 Input Module 240VAC Isolated 8 Points 7 25 IC200MDL...

Page 6: ... 8 Points Input 24VDC Pos Neg Logic Grouped 16 Points 9 21 IC200MDD846 Mixed Module Output Relay 2 0A per Pt Isolated 8 Points Input 120VAC Grouped 8 Points 9 27 IC200MDD847 Mixed Module Output Relay 2 0A per Pt Isolated 8 Points Input 240VAC Grouped 8 Points 9 31 IC200MDD848 Mixed Module Output 120VAC 0 5A per Pt Isolated 8 Points Input 120VAC Grouped 8 Points 9 35 IC200MDD849 Mixed Module Output...

Page 7: ...d Module 12 Bit 0 to 10VDC Input 4 Channels and Output 2 Channels 12 9 IC200ALG432 Analog Mixed Module 12 Bit 10VDC Input 4 Channels and Output 2 Channels 12 16 Chapter 13 Mixed Discrete High speed Counter Module 13 1 IC200MDD841 Mixed Module 24VDC Positive Logic Input 20 Points Output 12 Point 4 High Speed Counter PWM or Pulse Train Configurable Points 13 2 Chapter 14 Temperature Sensing Modules ...

Page 8: ... describe the wide variety of VersaMax I O modules carriers and accessories that are available Power Supplies chapter 3 Carriers chapter 4 Interposing Terminals and Terminal Strips chapter 5 Expansion Modules chapter 6 Discrete Input Modules chapter 7 Discrete Output Modules chapter 8 Discrete Mixed Modules chapter 9 Analog Input Modules chapter 10 Analog Output Modules chapter 11 Analog Mixed Mod...

Page 9: ...es to a DeviceNet Network It operates as a slave on the network The DeviceNet Network Communications Module can operate as a master or slave on the DeviceNet network VersaMax Profibus Network Modules User s Manual catalog number GFK 1534 Describes the installation and operation of the Profibus Network Interface Unit and Profibus Network Slave Module The Profibus NIU interfaces an I O station of Ve...

Page 10: ...and small footprint of VersaMax I O enables easy convenient mounting as well as space saving benefits Modules can accommodate up to 32 points of I O each The compact modular VersaMax products feature DIN rail mounting with up to eight I O and option modules per rack and up to 8 racks per VersaMax PLC or VersaMax I O Station system Expansion racks can be located up to 750 meters from the main Versa...

Page 11: ... interfaces for SNP slave and RTU slave communications VersaMax CPUs are described in the VersaMax PLC User s Manual GFK 1503 GFK 1503 also provides programming information for the VersaMax PLC Basic CPU Features Programming in Ladder Diagram Sequential Function Chart and Instruction List Floating point real data functions Non volatile flash memory for program storage Battery backup features for p...

Page 12: ...5 CPU with Two Serial Ports and Embedded Ethernet Interface 64kB of Configurable Memory IC200CPUE05 RS485 PORT 2 RS232 PORT 1 CPU001 PORT 2 FORCE PORT 1 FAULT RUN PWR OK RS485 PORT 2 RS232 PORT 1 CPU005 FAULT RUN PWR OK PORT 2 FORCE PORT 1 CPU001 CPU002 CPU005 Status LEDs Serial Ports RS485 PORT 2 RS232 PORT 1 CPUE05 FAULT RUN PWR OK PORT 2 FORCE PORT 1 PORT 1 LAN STAT ETHERNET 10 BASE T 100 BASE ...

Page 13: ...bus The power supply on the NIU provides power for the modules in the I O Station Additional booster power supplies can be included in the system if needed for modules with high current requirements A Network Interface Unit module has connectors appropriate for its communications network type and status LEDs NIUs also have rotary dials that can be used to set communications ID information and othe...

Page 14: ...ce Unit refer to the VersaMax System DeviceNet Network Communications User s Manual GFK 1533 Profibus NIU The Profibus Network Interface Unit IC200PBI001 operates as a slave on a Profibus DP Network automatically exchanging I O status control and diagnostic data with a master device The NIU is capable of handling up to 375 bytes of I O data consisting of up to 244 bytes of discrete and analog inpu...

Page 15: ...xternal power source IC200PWR001 VDC INPUT MADE IN USA 24 VDC 11 W POWER SUPPLY WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C NOT USED Available Power Supplies and Carrier The following VersaMax power supplies and carrier are available 24VDC Power Supply IC200PWR001 ...

Page 16: ...indicates presence of power from VersaMax power supply Color code Red AC Blue DC Gold Mixed Gray Analog other Module Description 1234567 831 FLD PWR OK IC200MDL750 OUTPUT 12 24VDC POS GRP 5A 32PT OK FLD PWR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Q Q 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC E...

Page 17: ...MDD845 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 v v v v v v v v 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 10 B A or more complex LEDs for Discrete Mixed High speed Counter Module IC200MDD841 OK 1 2 3 4 5 6 7 8 9 10 11 12 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 FLD PWR Q I I Q Output points 1 12 followed b...

Page 18: ...0MDL640 Input Module 5 12VDC Positive Negative Logic Grouped 16 Points IC200MDL643 Input Module 5 12VDC Positive Negative Logic Grouped 32 Point IC200MDL644 Input Module 24VDC Positive Negative Logic 32 Points IC200MDL650 Discrete Output Modules Output Module 120VAC 0 5 Amp Isolated 8 Points IC200MDL329 Output Module 120VAC 0 5 Amp Isolated 16 Points IC200MDL330 Output Module 120VAC 2 0 Amp Isolat...

Page 19: ... Grouped 16 Pts Input 5 12VDC Pos Neg Grp16 Pts IC200MDD851 Analog Input Modules Analog Input Module 12 Bit Voltage Current 4 Channels IC200ALG230 Analog Input Module 16 Bit Voltage Current 1500VAC Isolation 8 Channels IC200ALG240 Analog Input Module 12 Bit Voltage Current 8 Channels IC200ALG260 Analog Input Module 15 Bit Voltage Differential 8 Channels IC200ALG261 Analog Input Module 15 Bit Curre...

Page 20: ... the DIN rail These carriers are normally used with Interposing I O Terminals One type of Interposing I O Terminals is illustrated below other types are also available See chapter 4 for information about VersaMax I O Carriers Terminal style I O carriers have 36 individual terminals for direct connection of field wiring Auxiliary I O Terminal Strips are available for applications requiring addition...

Page 21: ...e Style Interposing I O Terminals IC200CHS014 Spring Style Interposing I O Terminals IC200CHS015 Disconnect Style Interposing I O Terminals Main Base Disconnect Style Interposing I O Terminals Expansion Base IC200CHS101 IC200CHS102 Relay Style Interposing I O Terminals Main Base Relay Style Interposing I O Terminals Expansion Base IC200CHS111 IC200CHS112 Cables for use with Connector Style I O Car...

Page 22: ... is 750 meters If the expansion bus includes any non isolated Expansion Receivers IC200ERM002 the maximum overall cable length is 15 meters PS CPU NIU PS ERM PS ERM ETM VersaMax ExpansionRack 1 Terminator Plug 15M with any IC200ERM002 ERMs 750M with all IC200ERM001 ERMs VersaMax PLC or I O Station Main Rack 0 VersaMax ExpansionRack 7 IC200CBL601 602 615 Two Rack Local A PLC or NIU I O Station conn...

Page 23: ...r IC200ALG431 C or later IC200ALG432 B or later Available Expansion Modules The following Expansion Modules and related products are available Expansion Modules Expansion Transmitter Module IC200ETM001 Expansion Receiver Module Isolated IC200ERM001 Expansion Receiver Module Non isolated IC200ERM002 Cables Expansion Cable 1 meter IC200CBL601 Expansion Cable 2 meters IC200CBL602 Expansion Cable 15 m...

Page 24: ...booster supply as shown below VersaMax PLC CPU power supply Optional booster power supply Profibus Network Slave Module Available VersaMax PLC Communications Modules The following VersaMax PLC communications modules are available Communications Modules Profibus DP Network Slave Module IC200BEM002 DeviceNet Network Control Module IC200BEM103 Asi Network Master Module IC200BEM104 Communications Carr...

Page 25: ...12 bytes of input data and 512 bytes of output data with other devices on the DeviceNet network The VersaMax PLC CPU can read and write this data as though it were conventional bit and word type I O data The Network Control Module operates as a Group 2 Only Client master and can communicate only with Group 2 Slave devices It can also operate as a Group 2 Only or a UCMM capable Server slave or as a...

Page 26: ... CISPR 22 EN 55022 Information Technology Equipment Class A FCC 47 CFR 15 referred to as FCC part 15 Radio Devices Class A EMC Immunity Electrostatic Discharge EN 61000 4 2 8KV Air 4KV Contact RF Susceptibility EN 61000 4 3 10Vrms m 80Mhz to 1000Mhz 80 AM ENV 50140 ENV 50204 10Vrms m 900MHz 5MHZ 100 AM with 200Hz square wave Fast Transient Burst EN 61000 4 4 2KV power supplies 1KV I O communicatio...

Page 27: ...1 20 VersaMax Modules Power Supplies and Carriers User s Manual March 2003 GFK 1504K 1 PD Fsupply com ...

Page 28: ...the delivery service immediately The damaged shipping container should be saved as evidence for inspection by the delivery service As the consignee it is your responsibility to register a claim with the delivery service for damage incurred during shipment However GE Fanuc will fully cooperate with you should such action be necessary After unpacking the VersaMax modules and other equipment record a...

Page 29: ...ance to Standards GFK 1179 Thermal Considerations The thermal performance specified for modules in this manual requires a clearance of 2 inches 5 1cm above and below the modules and 1 inch 2 54cm on each side of the modules as shown below regardless of the orientation of the DIN rail When using a vertical DIN rail the CPU or NIU module must be installed at the bottom Individual modules have may ad...

Page 30: ...vide EMC protection The rail must have a conductive unpainted corrosion resistant finish DIN rails compliant with DIN EN50022 are preferred For vibration resistance the DIN rail should be installed on a panel using screws spaced approximately 5 24cm 6 inches apart DIN rail clamps available as part number IC200ACC313 can also be installed at both ends of the station to lock the modules in position ...

Page 31: ...iers to a CPU NIU or ERM remove the connector cover on the righthand side of the CPU NIU or ERM Do not discard this cover you will need to install it on the last carrier Connector Cover Slide carriers along the DIN rail to engage the connectors in the sides of adjacent carriers To avoid damaging connector pins do not force or slam carriers together Install the connector cover that was removed over...

Page 32: ...ectors are mated 4 After completing any additional system installation steps apply power and observe the module LEDs PWR EXP TX On indicates presence of 5VDC power Off indicates no 5VDC power Blinking or On indicates active communications on expansion bus Off indicates no communications Removing an Expansion Transmitter Module 1 Make sure rack power is off 2 Slide module on DIN rail away from the ...

Page 33: ...ee Installing a Power Supply in this chapter for details 5 Attach the cables If the system includes an Expansion Transmitter Module attach the terminator plug to the EXP2 port on the last Expansion Receiver Module 6 After completing any additional system installation steps apply power and observe the module LEDs PWR EXP RX SCAN On indicates presence of 5VDC power Off indicates no 5VDC power Blinki...

Page 34: ...minator Plug supplied with the Expansion Transmitter module into the lower port on the last Expansion Receiver Spare Terminator Plugs can be purchased separately as part number IC200ACC201 Qty 2 RS 485 Differential Inter Rack Connection IC200CBL601 602 615 Expansion Transmitter or Expansion Receiver Module Transmitting Port PIN 2 3 5 6 8 9 12 13 16 17 20 21 24 25 7 23 1 FRAME FRAME RIRQ RIRQ RUN R...

Page 35: ...C200CBL600 must be ordered separately PS ERM VersaMax Expansion Rack 1 M VersaMax PLC or NIU I O Station Main Rack PS CPU NIU IC200CBL600 No Terminator Plug is needed in a single ended installation however it will not impede system operation if installed Single Ended Inter Rack Connection Cable IC200CBL600 PIN 1 2 3 6 9 10 12 16 14 0V T_IOCLK T_RUN T_IODT_ T_RERR T_RIRQ_ T_FRAME T_RSEL 0V PIN 16 P...

Page 36: ...ch external power supplies are given in the module specifications in this manual Installing a Power Supply Module The power supply module installs directly on top of a CPU NIU ERM or booster carrier The latch on the power supply must be in the unlocked position Align the connectors tab and latch post on the power supply to be parallel with the CPU NIU ERM or carrier Press the power supply module d...

Page 37: ... March 2003 GFK 1504K 2 Removing a Power Supply 1 Switch off the external power source to the power supply module 2 Turn the latch to the unlocked position 3 Press in the tabs on the lower edge of the power supply 4 Pull the power supply straight off PD Fsupply com ...

Page 38: ... reduce the hazards from insulation failure miswiring and interaction noise between signals A typical control system may require some mixing of the latter three types of wiring particularly in cramped areas inside motor control centers and on control panels In general it is acceptable to mix the communications bus cable with the I O wiring from the blocks as well as associated control level wiring...

Page 39: ...nect the ground terminal to the conductive mounting panel with a 4 inch maximum length of AWG 14 avg 2 1mm2 wire Use hardware such as star washers to ensure ground integrity Grounding DC Power Supplies DC power supplies are non isolated DC must be grounded to frame earth ground DC is grounded to frame internally in the Power Supply As a result floating power supplies cannot be used DC DC Grounding...

Page 40: ...ire JUMPER FOR 120V The power supply operates without a jumper installed however the hold up specification is not met If a jumper is not installed for 120VAC operation the power supply will not cause hazardous conditions Warnings DO NOT USE A JUMPER FOR 240VAC OPERATION If a jumper is used on the input connector for 240VAC nominal operation the power supply will be damaged and may cause hazardous ...

Page 41: ...stalled in an enclosure MOVs can be installed at the point where the power lines enter the enclosure Ideally MOVs should be used at each cabinet in the system for maximum protection The following illustration shows suppression on both power lines and a communications bus entering an enclosure Enclosure Power to Modules Short Length of Communications Bus Cable Periodic Inspection and Replacement of...

Page 42: ...shown below This ensures that no ground conductor carries current from any other branch Programming Device Each Terminal Block Motor Drives and Other Electrical Control Equipment Machinery Earth Ground Central Ground Point Signal and power connections not shown The control panel and enclosure should also be bonded to the plant system ground per code Inadequate grounding may compromise system integ...

Page 43: ...tt or higher resistor A capacitor with a different working voltage may be chosen as appropriate for the application Recommended snubber packages include 104M06QC100 or 104M06RL100 from Paktron DC Inductive Loads For DC inductive loads a diode should be placed across the load as shown below Recommended diodes include 1N4934 100 volt 1A 1N4936 400 volt 1A 1N4937 600 volt 1A These diodes are availabl...

Page 44: ...the wires must be the same size and type solid or stranded The I O carrier can accommodate current levels up to 2 Amps per point or 8 Amps per each power and ground and a voltage range of up to 264 VAC Voltage transients up to 300 VAC will not damage the carrier For a Box Style I O Carrier recommended terminal torque is 37 to 45 ft lbs The label provided with the module can be folded and inserted ...

Page 45: ... two wires in the same position the wires must be the same size and type solid or stranded The I O carrier can accommodate current levels up to 2 Amps per point or 8 Amps per each power and ground and a voltage range of up to 264 VAC Voltage transients up to 300 VAC will not damage the carrier For a Box Style I O Carrier recommended terminal torque is 37 to 45 ft lbs The label provided with the mo...

Page 46: ...st be the same size and type solid or stranded The I O carrier can accommodate current levels up to 2 Amps per point or 8 Amps per each power and ground and a voltage range of up to 264 VAC Voltage transients up to 300 VAC will not damage the carrier For a Barrier Style I O Carrier recommended terminal torque is 37 to 50 ft lbs The label provided with the module can be folded and inserted in the m...

Page 47: ...to make field wiring connections directly to the Connector Style I O Carrier itself using contacts crimped to the ends of the field wires Field Wiring Connector Prewired Cables for a Connector Style I O Carrier Connection between a Connector Style I O Carrier and Interposing I O Terminals is made by cable The following cables are available IC200CBL105 2 connectors 0 5m no shield IC200CBL110 2 conn...

Page 48: ...s hot do not touch it directly DO NOT TOUCH exposed connector pins if the system is operating Connector Kit A connector kit part number IC200ACC304 is available for building custom cables or for connecting wires directly from field devices The kit includes a connector and cover two screws 36 small contacts and 6 large contacts The following equipment is also required but not included in the kit Cr...

Page 49: ...ge 24 22 A8 Green White 23 38 A9 Red Black Green 22 10 A10 Blue White 21 13 A11 Blue White Orange 15 37 A12 Orange Black Green 14 21 A13 Green Black Orange 13 9 A14 Blue Black 12 12 A15 Black Red Green 11 30 A16 Blue Black White 10 24 A17 White Red 4 7 A17 White Black Red 4 8 A18 White 3 5 A18 White Red Green 3 6 B1 Red Black 27 35 B2 Red 26 33 B3 Red White Green 29 17 B4 Black White Red 28 18 B5 ...

Page 50: ...ack Red 14 21 A13 Gray 13 9 A14 White Brown 12 12 A15 White Brown Yellow 11 30 A16 White Black Green 10 24 A17 Blue 4 7 A17 Violet 4 8 A18 Yellow 3 5 A18 Green 3 6 B1 White Red Orange 27 35 B2 White Brown Violet 26 33 B3 White Blue 29 17 B4 White Violet 28 18 B5 White Gray 31 19 B6 White Yellow 30 15 B7 White Orange 17 14 B8 White Black Gray 16 27 B9 White Brown Orange 19 29 B10 White Red Gray 18 ...

Page 51: ...2 24 VersaMax Modules Power Supplies and Carriers User s Manual March 2003 GFK 1504K 2 Caution Do not insert a test probe into the contacts Permanent damage to the contacts will result PD Fsupply com ...

Page 52: ...ield Wiring Terminals Cable Connector Clear Protective Cover Interposing I O Terminals These Interposing I O Terminals unit can be mounted on the same DIN rail as the Connector Style I O Carrier or on a separate DIN rail For applications requiring maximum resistance to mechanical vibration and shock the Interposing I O Terminals must also be panel mounted Use copper wire rated for 90 degrees C Whe...

Page 53: ...ring to the interposing disconnect bases follows the standard wiring diagram for each module Terminals A1 A18 and B1 B18 on the interposing disconnect terminal bases are connected in the same fashion as all other bases The built in auxiliary terminals W1 W8 X1 X8 Y1 Y8 Z1 Z8 are positioned directly below the A or B terminals to provide for simple two wire connection of field devices A16 A15 A14 A1...

Page 54: ... wires in the same position the wires must be the same size and type solid or stranded Rigid or flexible wires 0 2 to 1 5mm2 cross section Stranded wires with ferrules no plastic sleeve 0 25 to 0 75mm2 cross section Stranded wires with twin ferrule with plastic sleeve upper level A B terminals 0 5 to 1 5mm2 cross section lower level W X Y Z terminals 0 5 mm2 cross section Recommended torque for th...

Page 55: ...When connecting an Interposing Disconnect base in this format follow these guidelines Connect the field devices to A1 A16 or B1 B16 where appropriate Connect the return wires of field devices to the corresponding common connections A1 to W1 A2 to W2 A9 to X1 A10 to X2 etc Connect jumpers between the A17 W and X terminals or B17 Y and Z Connect the power supply between A17 and A18 or B17 and B18 Ex...

Page 56: ...nect bases in this format follow these guidelines Connect field devices to A1 A16 or B1 B16 where appropriate Connect return wires of field devices to the corresponding common connections A1 to W1 A2 to W2 A9 to X1 A10 to X2 etc Connect jumpers between the A17 W and X terminals or B17 Y and Z Connect power supply between A17 and W or B17 and Y Connect power supply between A18 and X or B18 and Z Ex...

Page 57: ...ax 120VAC 8pt Isolated Input Module IC200MDL143 I1 I2 I3 I4 I5 I6 I7 I8 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 A H H H H H H H H N N N N N N N N When connecting the Interposing Disconnect bases in this format additional jumpers are usually not needed Field wiring is connected to terminals A1 A16 or B1 B16 where appropriate The auxiliary terminals are not generally connected Example Wiring Di...

Page 58: ...espond to points Q1 Q16 Components labeled B1 B16 correspond to points Q17 Q32 Each point is associated with 3 terminal connections labeled NO Normally Open C Common and NC Normally Closed Loads may be connected between C and NO C and NC or both J1 J2 A16 A15 A14 A13 A8 A7 A6 A5 A4 A3 A2 A1 A12 A11 A10 A9 A16 A15 A14 A13 A8 A7 A6 A5 A4 A3 A2 A1 A12 A11 A10 A9 A17 A18 24VDC A1 V Q1 NO C NC Relay St...

Page 59: ...als any necessary electrical reference must be provided Multiple Auxiliary I O Terminals can be connected together to provide the additional wiring terminals that may be needed for high density modules or for 2 3 and 4 wire field devices 16 Point Module 32 Point Module Field Device Diagram Box Spring or Connector Carrier Barrier Style Carrier Box Spring or Connector Carrier Barrier Style Carrier 1...

Page 60: ...les for added stability if needed Auxiliary Carriers must be installed on the I O Carrier or Interposing Terminals before connecting field wiring Wire Specifications for Auxiliary I O Terminals Wire specifications depend on the terminal type For box type or spring type terminals each terminal accommodates one solid or stranded AWG 14 avg 2 1mm2 cross section to AWG 22 avg 0 36mm2 cross section wir...

Page 61: ...figures below show how a Shorting Bar can be used on a 2 row or 3 row carrier to provide extra field wiring connections for an I O module Example Connection for Carriers with Two Rows of Terminals 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 A B Example Connection for Carriers with Three Rows of Ter...

Page 62: ...r with a Shorting Bar Box Spring or Connector Carrier Barrier Style Carrier 1 wire Point no Auxiliary Terminals 2 wire Point Common 1 Auxiliary Terminals 3 Auxiliary Terminals no Auxiliary Terminals Right side of barrier terminals on I O Carrier 2 Auxiliary Terminals 3 Auxiliary Terminals 3 wire Point Common V 2 Auxiliary Terminals 6 Auxiliary Terminals 1 Auxiliary Terminals 3 Auxiliary Terminals ...

Page 63: ...ng dials on the carrier must be used to assure that the correct module type will be installed on that carrier One dial selects alphabetic characters and the other selects numbers These dials must be set to match the factory keying on the underside of the module Module keying assignments are listed in appendix D Latch hole Module to Carrier Connectors 2 4 3 B D C H F G 8 6 7 Keying Dials PD Fsupply...

Page 64: ...the unlocked position as illustrated to install a module on its carrier Align the three T shaped projections on the module side with the slots on the carrier and align the latch post on the module with the hole on the carrier Alignment projections 2 4 3 B D C H F G 8 6 7 Latch Hole Press the module straight down onto the carrier seating it fully Turn the latch to the locked position to secure the ...

Page 65: ...ch may shut down the I O Station CAUTION Operating equipment may be very hot especially at higher ambient temperatures If the equipment is hot do not touch it directly Such hot insertion and removal should not be attempted in hazardous locations Personal injury system malfunction and or damage to the equipment may occur VersaMax equipment is suitable for use in non hazardous locations or in Class ...

Page 66: ...Carrier which can be used to install an additional booster power supply in the system Chapter 3 IC200PWR001 24VDC Power Supply IC200PWR002 24VDC Expanded 3 3V Power Supply IC200PWR101 120 240VAC Power Supply IC200PWR102 120 240VAC Expanded 3 3V Power Supply IC200PWR201 12VDC Power Supply IC200PWR202 12VDC Expanded 3 3V Power Supply PD Fsupply com ...

Page 67: ...current consumption is summarized in appendix C IC200PWR001 VDC INPUT MADE IN USA 24 VDC 11 W POWER SUPPLY WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C NOT USED When mounted on the CPU or NIU module it serves as the main power supply for the station It can also be u...

Page 68: ...tion Short circuit overload reverse polarity Output Current Total 3 3VDC Output 5VDC Output 1 5A maximumz 0 25A maximum 1 5A I3 3V maximum The total output current should not exceed 1 5A For example if 3 3V 0 25A is required 1 25A is available on the 5V output Wiring DC must be grounded to frame earth ground DC is grounded to frame internally in the Power Supply As a result floating power supplies...

Page 69: ...ion is summarized in appendix C IC200PWR002 VDC INPUT MADE IN USA 24 VDC 11 W POWER SUPPLY EXPANDED 3 3VDC NOT USED WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C When mounted on the CPU or NIU module it serves as the main power supply for the station It can also be u...

Page 70: ...VDC Protection Short circuit overload reverse polarity Output Current Total 3 3VDC Output 5VDC Output 1 5A maximumz 1 0A maximum 1 5A I3 3V maximum The total output current should not exceed 1 5A For example if 3 3V 1 0A is required 0 5A is available on the 5V output Wiring DC must be grounded to frame earth ground DC is grounded to frame internally in the Power Supply As a result floating power s...

Page 71: ...mption is summarized in appendix C IC200PWR101 VAC L INPUT N MADE IN USA 120 240 VAC 27VA POWER SUPPLY ADD JUMPER FOR 120V WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C When mounted on the CPU or NIU module this power supply serves as the main power supply for the st...

Page 72: ...3 3V 0 25A is required 1 25A is available on the 5V output Jumper Selection of 120VAC or 240VAC This power supply can be used with either 120VAC or 240VAC nominal input power For 120VAC nominal operation a jumper should be installed as marked on the power supply JUMPER FOR 120V The power supply operates without a jumper installed however the hold up specification is not met If a jumper is not inst...

Page 73: ...ed in appendix C IC200PWR102 VAC L INPUT N MADE IN USA 120 240 VAC 27VA POWER SUPPLY EXPANDED 3 3VDC ADD JUMPER FOR 120V WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C When mounted on the CPU or NIU module this power supply serves as the main power supply for the stat...

Page 74: ...ple if 3 3V 1 0 A is required 0 5 A is available on the 5V output Jumper Selection of 120VAC or 240VAC This power supply can be used with either 120VAC or 240VAC nominal input power For 120VAC nominal operation a jumper should be installed as marked on the power supply JUMPER FOR 120V The power supply operates without a jumper installed however the hold up specification is not met If a jumper is n...

Page 75: ...current consumption is summarized in appendix C IC200PWR201 VDC INPUT MADE IN USA 12 VDC 11 W POWER SUPPLY NOT USED WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C When mounted on the CPU or NIU module it serves as the main power supply for the station It can also be u...

Page 76: ...ction Short circuit overload reverse polarity Output Current Total 3 3VDC Output 5VDC Output 1 5A maximumz 0 25A maximum 1 5A I3 3V maximum The total output current should not exceed 1 5A For example if 3 3V 0 25A is required 1 25A is available on the 5V output Wiring DC must be grounded to frame earth ground DC is grounded to frame internally in the Power Supply As a result floating power supplie...

Page 77: ... VDC INPUT 0C Ta 60C Ambient 60C Ex nV II T4 Demko No GROUP IIC T4A CLASS I ZONE 2 CLASS I ZONE 2 Ex nA IIC T4 MADE IN USA 12 VDC 11 W POWER SUPPLY EXPANDED 3 3VDC GROUPS ABCD Temp Code T4A CLASS I DIV 2 IND CONT EQ FOR HAZ LOC POWER BEFORE WHEN IN HAZARDOUS LOCATIONS TURN OFF REPLACING OR WIRING EXPLOSION HAZARD MODULES WARNING NOT USED When mounted on the CPU or NIU module it serves as the main ...

Page 78: ...VDC Protection Short circuit overload reverse polarity Output Current Total 3 3VDC Output 5VDC Output 1 5A maximumz 1 0A maximum 1 5A I3 3V maximum The total output current should not exceed 1 5A For example if 3 3V 1 0A is required 0 5A is available on the 5V output Wiring DC must be grounded to frame earth ground DC is grounded to frame internally in the Power Supply As a result floating power s...

Page 79: ...3 14 VersaMax Modules Power Supplies and Carriers User s Manual March 2003 GFK 1504K 3 PD Fsupply com ...

Page 80: ...apter 4 IC200CHS001 Barrier Style I O Carrier IC200CHS002 Box Style I O Carrier IC200CHS003 Connector Style I O Carrier IC200CHS005 Spring Style I O Carrier IC200CHS022 Compact Box Style I O Carrier IC200CHS025 Compact Spring Style I O Carrier IC200CHS006 Communications Carrier IC200PWB001 Power Supply Booster Carrier PD Fsupply com ...

Page 81: ... It provides mounting backplane communications and field wiring for one I O module IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS 1 ZONE 2 GROUP IIC Ex nA IIC 0C To 60C Ex nV II Demko No 98Y 125014 H G F 8 2 4 6 B C 7 D 3 IC200CHS001 I O CARRIER BARRIER STYLE 110 5mm 4 35in 139 7mm 5 5in The I O module mounts lengthwise parallel to the DIN rail on this carrier PD Fsupply com ...

Page 82: ...orrect type of module on the carrier Keys are set to match the keying on the bottom of the module A complete list of module keying assignments is included in appendix D Carrier to carrier mating connectors for quick installation of the backplane connection with no additional cables or tools needed Module latch hole for securely fastening the module to the carrier A clear protective hinged door cov...

Page 83: ... A9 A11 A12 A13 A14 A15 A16 A17 A18 A10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B11 B12 B13 B14 B15 B16 B17 B18 B10 The carrier accommodates current levels up to 2 Amps per point or 8 Amps per each power and ground and a voltage range of up to 264 VAC Voltage transients up to 300 VAC will not damage the carrier One or more Auxiliary I O Terminal Strips can be added to provide extra field wiring connections if ...

Page 84: ...e communications and field wiring for one I O module B A H G F 8 2 4 6 B C 7 D 3 110 5mm 4 35in 139 7mm 5 5in IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS 1 ZONE 2 GROUP IIC Ex nA IIC 0C To 60C Ex nV II Demko No 98Y 125014 IC200CHS002 I O CARRIER BOX STYLE The I O module mounts lengthwise parallel to the DIN rail on this carrier PD Fsupply com ...

Page 85: ...ls to assure installation of the correct type of module on the carrier Keys are set to match the keying on the bottom of the module A complete list of module keying assignments is included in appendix D Carrier to carrier mating connectors for quick installation of the backplane connection with no additional cables or tools needed Module latch hole for securely fastening the module to the carrier ...

Page 86: ...A12 A13 A14 A15 A16 A17 A18 A10 B2 B3 B4 B5 B6 B7 B8 B9 B11 B12 B13 B14 B15 B16 B17 B18 B10 B1 The carrier accommodates current levels up to 2 Amps per point or 8 Amps per each power and ground and a voltage range of up to 264 VAC Voltage transients up to 300 VAC will not damage the carrier One or more Auxiliary I O Terminal Strips can be added to provide extra field wiring connections if needed A...

Page 87: ...taching an I O cable It provides mounting backplane communications and field wiring for one I O module 66 8mm 2 63in 133 4mm 5 25in IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS 1 ZONE 2 GROUP IIC Ex nA IIC 0C To 60C Ex nV II Demko No 98Y 125014 IC200CHS003 I O CARRIER CONNECTOR STYLE The I O module mounts vertically perpendicular to the DIN rail on this carrier PD Fsupply co...

Page 88: ...ures Easily set keying dials to assure installation of the correct type of module on the carrier Keys are set to match the keying on the bottom of the module A complete list of module keying assignments is included in appendix D Carrier to carrier mating connectors for quick installation of the backplane connection with no additional cables or tools needed Module latch hole for securely fastening ...

Page 89: ...cates the orientation of the pins A1 A2 A3 A4 A5 B5 B6 B3 B4 B1 B2 A6 A7 A8 A9 A10 B12 B9 B10 B7 B8 A11 A12 A13 A14 A15 A16 B15 B16 B13 B14 B11 B17 B18 A17 A18 A connector kit is available for building custom cables The kit is part number IC200ACC304 The carrier accommodates current levels up to 2 Amps per point or 8 Amps per each power and ground and a voltage range of up to 264 VAC Voltage trans...

Page 90: ...ng backplane communications and field wiring for one I O module H G F 8 2 4 6 B 3 A B 110 5mm 4 35in 139 7mm 5 5in C D 7 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS 1 ZONE 2 GROUP IIC Ex nA IIC 0C To 60C Ex nV II Demko No 98Y 125014 IC200CHS005 I O CARRIER SPRING STYLE The I O module mounts lengthwise parallel to the DIN rail on this carrier A B PD Fsupply com ...

Page 91: ...nstallation of the correct type of module on the carrier Keys can be set to match the keying on the bottom of the module A complete list of module keying is included in appendix D Carrier to carrier mating connectors for quick installation of the backplane connection with no additional cables or tools needed Module latch hole for securely fastening the module to the carrier A clear protective hing...

Page 92: ...1 A12 A13 A14 A15 A16 A17 A18 A10 B2 B3 B4 B5 B6 B7 B8 B9 B11 B12 B13 B14 B15 B16 B17 B18 B10 B1 The carrier accommodates current levels up to 2 Amps per point or 8 Amps per each power and ground and a voltage range of up to 264 VAC Voltage transients up to 300 VAC will not damage the carrier One or more Auxiliary I O Terminal Strips can be added to provide extra field wiring connections if needed...

Page 93: ...inals It provides mounting backplane communications and field wiring for one I O module 66 8mm 2 63in 163 5mm 6 45in IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4 Ambient 60C CLASS 1 ZONE 2 GROUP IIC Ex nA IIC 0C To 60C Ex nV II Demko No 98Y 125014 IC200CHS022 COMPACT I O CARRIER BOX STYLE The I O module mounts vertically perpendicular to the DIN rail on this carrier PD Fsupply co...

Page 94: ...o 32 I O points and 4 common power connections Easily set keying dials to assure installation of the correct type of module on the carrier Keys are set to match the keying on the bottom of the module A complete list of module keying assignments is included in appendix D Carrier to carrier mating connectors for quick installation of the backplane connection with no additional cables or tools needed...

Page 95: ... A12 A13 A14 A15 A16 B15 B16 B13 B14 B17 B18 A17 A18 B11 The carrier accommodates current levels up to 2 Amps per point or 8 Amps per each power and ground and a voltage range of up to 264 VAC Voltage transients up to 300 VAC will not damage the carrier Wiring Card Holder The Compact I O Carrier has a built in card holder that hinges down over the terminal wiring The wiring card provided with the ...

Page 96: ...ng backplane communications and field wiring for one I O module 66 8mm 2 63in 163 5mm 6 45in IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Cpde T4 Ambient 60C CLASS 1 ZONE 2 GROUP IIC Ex nA IIC 0C To 60C Ex nV II Demko No 98Y 125014 IC200CHS025 COMPACT I O CARRIER SPRING STYLE The I O module mounts vertically perpendicular to the DIN rail on this carrier PD Fsupply com ...

Page 97: ...ier supports wiring for up to 32 I O points and 4 common power connections Easily set keying dials to assure installation of the correct type of module on the carrier Keys are set to match the keying on the bottom of the module A complete list of module keying assignments is included in appendix D Carrier to carrier mating connectors for quick installation of the backplane connection with no addit...

Page 98: ... B16 B13 B14 B17 B18 A17 A18 B11 The carrier accommodates current levels up to 2 Amps per point or 8 Amps per each power and ground and a voltage range of up to 264 VAC Voltage transients up to 300 VAC will not damage the carrier Wiring Card Holder The Compact I O Carrier has a built in card holder that hinges down over the terminal wiring The wiring card provided with the I O module can be insert...

Page 99: ...014 MADE IN USA IC200CHS006 COMMUNICATIONS CARRIER Din Rail Mounting The carrier snaps easily onto a 7 5mm X 35mm DIN rail The DIN rail must be electrically grounded to provide EMC protection The rail must have a conductive unpainted corrosion resistant finish For applications requiring maximum resistance to mechanical vibration and shock the carrier must also be panel mounted See chapter 2 for in...

Page 100: ...o all I O modules to its right or until the next booster power supply The AC or DC Power Supply on the CPU or NIU and the Power Supply that resides on the Booster Carrier must share the same external power source OK PWR 66 8mm 2 63in 133 4mm 5 25in IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Cpde T4A Ambient 60C CLASS 1 ZONE 2 GROUP IIC Ex nA IIC 0C To 60C Ex nV II Demko No 98Y 125014 I...

Page 101: ...cates that the CPU or NIU and attached booster power supply are functioning properly Din Rail Mounting The Power Supply Booster Carrier snaps easily onto a 7 5mm X 35mm DIN rail The DIN rail must be electrically grounded to provide EMC protection The rail must have a conductive unpainted corrosion resistant finish For applications requiring maximum resistance to mechanical vibration and shock the ...

Page 102: ...CHS014 Thermocouple Style Interposing I O Terminals IC200CHS015 Spring Style Interposing I O Terminals IC200CHS101 Disconnect Style Interposing I O Terminals Main Base IC200CHS102 Disconnect Style Interposing I O Terminals Expansion Base IC200CHS111 Relay Style Interposing I O Terminals Main Base IC200CHS112 Relay Style Interposing I O Terminals Expansion Base IC200TBM001 Barrier Style Auxiliary I...

Page 103: ...le from the Connector Style I O Carrier and 36 barrier style terminals IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C MADE IN USA 110 5mm 4 35in 97 8mm 3 85in 105 4mm 4 15in IC200CHS011 I O INTERPOSING BARRIER STYLE Each terminal accommodates one or two solid or stranded wires up to AWG 14 avg 2 1mm2 cross section A clear protective hinged door covers the wiring terminals The printe...

Page 104: ...ng The Interposing I O Terminals unit can be mounted on the same DIN rail as the Connector Style I O Carrier or on a separate DIN rail as illustrated below For applications requiring maximum resistance to mechanical vibration and shock the Interposing I O Terminals must also be panel mounted See chapter 2 for installation instructions PD Fsupply com ...

Page 105: ...er and 36 box style terminals IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C MADE IN USA IC200CHS012 I O INTERPOSING BOX STYLE 110 5mm 4 35in 97 8mm 3 85in 105 4mm 4 15in Each terminal accommodates one solid or stranded AWG 14 avg 2 1mm2 cross section to AWG 22 avg 0 36mm2 cross section wire or two wires up to AWG 18 avg 0 86mm2 cross section A clear protective hinged door covers th...

Page 106: ...e Interposing I O Terminals unit can be mounted on the same DIN rail as the Connector Style I O Carrier or on a separate DIN rail as illustrated below For applications requiring maximum resistance to mechanical vibration and shock the Interposing I O Terminals unit must also be panel mounted See chapter 2 for installation instructions PD Fsupply com ...

Page 107: ...hat provides Local Cold Junction Compensation for thermocouple input measurements IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS I ZONE 2 GROUP IIC T4 Ex nA IIC to 60C Ex nV II T4 Demko No 98Y 125014 MADE IN USA IC200CHS014 I O INTERPOSING BOX THERMOCOUPLE 110 5mm 4 35in 97 8mm 3 85in 105 4mm 4 15in Each terminal accommodates one solid or stranded AWG 14 avg 2 1mm2 cross secti...

Page 108: ...l Mounting The Interposing I O Terminals unit can be mounted on the same DIN rail as the Connector Style I O Carrier or on a separate DIN rail as illustrated below For applications requiring maximum resistance to mechanical vibration and shock the Interposing I O Terminals unit must also be panel mounted See chapter 2 for installation instructions PD Fsupply com ...

Page 109: ...ONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS I ZONE 2 GROUP IIC T4 Ex nA IIC to 60C Ex nV II T4 Demko No 98Y 125014 MADE IN USA IC200CHS015 I O INTERPOSING SPRING STYLE 110 5mm 4 35in 97 8mm 3 85in 105 4mm 4 15in Each terminal accommodates one solid or stranded AWG 14 avg 2 1mm2 cross section to AWG 22 avg 0 36mm2 cross section wire or two wires up to AWG 18 avg 0 86mm2 cross sec...

Page 110: ...ting The Interposing I O Terminals can be mounted on the same DIN rail as the Connector Style I O Carrier or on a separate DIN rail as illustrated below For applications requiring maximum resistance to mechanical vibration and shock the Interposing I O Terminals must also be panel mounted See chapter 2 for installation instructions PD Fsupply com ...

Page 111: ...hes signal or return associated with it In this way specific inputs or outputs maybe taken off line without altering system wiring or affecting the balance of the installation Main and Expansion Base Two different versions of the Disconnect Style Interposing I O Terminals are available the main and expansion bases The Main Base IC200CHS101 provides terminals that correspond to the A terminals on a...

Page 112: ... I O Interposing Disconnect Base also has an expansion connector J2 that can be used to attach to an Interposing Disconnect Expansion Base IC200CHS102 J1 J2 115mm 4 5in 65mm 2 6in 126mm 4 95in This base provides connection for the terminals on the A side of the VersaMax connector A1 A18 Two groups of common terminals W1 W8 and X1 X8 can be used for connecting two wire devices without additional au...

Page 113: ...ls for field I O wiring and power connections The Expansion base includes a ribbon cable for connecting the expansion base to the main base J2 115mm 4 5in 65mm 2 6in 126mm 4 95in The Expansion Base provides connection for terminals on the B side of the VersaMax connector B1 B18 In addition it has two groups of common terminals Y1 Y8 and Z1 Z8 for connecting two wire devices without additional auxi...

Page 114: ...L632 X X X IC200MDL635 X X IC200MDL636 X X X IC200MDL640 X X IC200MDL643 X X IC200MDL644 X X X IC200MDL650 X X X Discrete Outputs IC200MDL329 X X IC200MDL330 X X X IC200MDL331 IC200MDL730 No direct connectivity to B row IC200MDL740 X X IC200MDL741 X X IC200MDL742 X X X IC200MDL743 X X IC200MDL744 X X X IC200MDL750 X X X IC200MDL930 X X IC200MDL940 X X X Discrete Mixed IC200MDD840 Non symmetric dis...

Page 115: ...ndividually fused and includes status indication Main and Expansion Base Two different versions of the Relay Style Interposing I O Terminals are available the main and expansion bases The Main Base IC200CHS111 is for use with the 16 point VersaMax module IC200MDL740 or points 1 16 of the 32 point VersaMax module IC200MDL750 The Expansion Base IC200CHS112 is for use with points 17 32 of the 32 poin...

Page 116: ...n Interposing Relay Expansion Base IC200CHS112 252mm 9 95in 126mm 4 95in J1 J2 A16 A15 A14 A13 A8 A7 A6 A5 A4 A3 A2 A1 A12 A11 A10 A9 A16 A15 A14 A13 A8 A7 A6 A5 A4 A3 A2 A1 A12 A11 A10 A9 Expansion Base IC200CHS112 The Interposing Relay Expansion Base has a connector J2 for attaching a ribbon cable to the expansion connector of the Main Base IC200CHS111 and 50 box style terminals for field I O wi...

Page 117: ... power connection is for the relay coils only User loads must be powered by an external source Each relay status LED and fuse is labeled to indicate the specific point on the VersaMax output module they are associated with Components labeled A1 A16 correspond to points Q1 Q16 Components labeled B1 B16 correspond to points Q17 Q32 Each point is associated with 3 terminal connections labeled NO Norm...

Page 118: ...ntact Resistance 30 mΩ max Operate set Time 15 ms max Release reset Time AC 10 ms max DC 5ms max Max Operating Frequency Mechanical Electrical 18 000 operations hr 1 800 operations hr under rated load Insulation Resistance 1 000 MΩ min at 500VDC Dielectric Strength 5 000 VAC 50 60 Hz for 1 min between coil and contact 1 000 VAC 50 60 Hz for 1 min between contacts of the same polarity Vibration Res...

Page 119: ...Terminals Switching Current Switching current Amps AC resistive load DC inductive load L R 7ms DC resistive load 10 8 4 1 0 5 0 1 5 10 20 30 50 100 300 500 0 AC inductive load cosφ 0 4 Life Expectancy Life expectancy 10 3 operations 5000 1000 500 100 50 0 2 4 6 8 10 30VDC inductive load L R 7ms 250VAC inductive load cosφ 0 4 250VAC 30VDC resistive load PD Fsupply com ...

Page 120: ...the Auxiliary I O Terminal Strips insert in slots on the bottom of the I O Carrier or Interposing I O Terminals for fast convenient installation Additional Auxiliary I O Terminal Strips can be connected in the same way The Auxiliary I O Terminal Strip also has panel mount holes for added stability in high vibration locations Terminal Style I O Carrier Auxiliary I O Terminal Strip Interposing I O C...

Page 121: ...bottom of the I O Carrier or Interposing I O Terminals for fast convenient installation Additional Auxiliary I O Terminal Strips can be connected in the same way The Auxiliary I O Terminal Strip also has panel mount holes for added stability in high vibration locations CLASS I ZONE 2 Ex nA IIC T4 OC Ta Ex nV II T4 Demko Terminal Style I O Carrier Auxiliary I O Terminal Strip Interposing I O Carrie...

Page 122: ...the bottom of the I O Carrier or Interposing I O Terminals for fast convenient installation Additional Auxiliary I O Terminal Strips can be connected in the same way The Auxiliary I O Terminal Strip also has panel mount holes for added stability in high vibration locations CLASS I ZONE 2 Ex nA IIC T4 OC Ta Ex nV II T4 Demko Terminal Style I O Carrier Auxiliary I O Terminal Strip Interposing I O Ca...

Page 123: ...5 22 VersaMax Modules Power Supplies and Carriers User s Manual February 2003 GFK 1504K 5 PD Fsupply com ...

Page 124: ...n Modules This chapter describes VersaMax expansion modules Chapter 6 IC200ETM001 Expansion Transmitter Module IC200ERM001 Expansion Receiver Module Isolated IC200ERM002 Expansion Receiver Module Non isolated PD Fsupply com ...

Page 125: ...er Module has a pass though serial programming port that can be used to upload firmware updates to an adjacent NIU IC200ETM001 EXPANSION TRANSMITTER PWR EXP TX EXP 1 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD AMBIENT 60C CLASS I ZONE 2 GROUP IIC Ex nA IIC 0C To 60C Ex nV II Demko No 98T 125014 MADE IN USA Features High speed bus expansion interface Serial firmware update interface for updat...

Page 126: ...Port to Bus Receiver Module Firmware Update Serial Port LEDs CPU NIU Mating Connector PWR EXP TX EXP 1 LED Indicators The LEDs on the Expansion Transmitter show the status of power to the module and the status of the expansion port The PWR LED is On when the module is receiving 5VDC power from the CPU or NIU It is Off when the module is detached from the CPU NIU or when the CPU NIU itself is not r...

Page 127: ...ny IC200ERM002 ERMs 750M with all IC200ERM001 ERMs VersaMax PLC or I O Station Main Rack 0 VersaMax ExpansionRack 7 IC200CBL601 602 615 Cable Length and Data Rate By default the module is set up to operate with the maximum length expansion cable at the default data rate of 250Kbits second If the total length of the expansion cable is less than 250 meters and there are no non isolated Expansion Rec...

Page 128: ...mitter s pass through serial port If there is no Expansion Transmitter installed firmware upgrades are made via direct connection between the programmer and NIU as shown first in the illustration below The same serial cable IC200CBL002 is used in both cases PS NIU Programmer PS ERM Expansion Cable Terminator Plug Programmer Firmware Update Serial Cable IC200CBL002 ETM PS NIU 6 ft VersaMax I O Stat...

Page 129: ...n 250 meters if configured for higher data rate 750 meters default distance 1 Mbits sec configurable for cable less than 250 meters 250 Kbits sec default data rate 500 VDC isolated differential communications Firmware Update Interface Maximum cable length Effective data rate 6 feet See specification for NIU modules serial lines are pass through on ETMs Catalog Numbers Bus Transmitter Module Expans...

Page 130: ... provides up to 500VDC isolation IC200ERM001 EXPANSION RECEIVER ISOLATED ERM001 PWR EXP RX SCAN EXP 1 EXP 2 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS I ZONE 2 GROUP IIC Ex nA IIC 0C To 60C Ex nV II Demko No 98T 125014 MADE IN USA 5 7 6 4 1 3 2 0 High speed bus expansion interface Supports up to 7 expansion racks Supports Hold Last State System fault isolation Three LED in...

Page 131: ...coming cable Expansion Port for Continuing Cable or Termination Plug LED Indicators Three LEDs show the status of module power the expansion port and the I O modules The PWR LED is On when the module is receiving 5VDC power from the attached power supply It is Off when there is no power supply attached or when the power supply itself is not receiving power The SCAN LED lights green when the CPU NI...

Page 132: ...x ExpansionRack 1 Terminator Plug 15M with any IC200ERM002 ERMs 750M with all IC200ERM001 ERMs VersaMax PLC or I O Station Main Rack 0 VersaMax ExpansionRack 7 IC200CBL601 602 615 Cable Length and Data Rate By default the module is set up to operate with the maximum length expansion cable at the default data rate of 250Kbits second If the total length of the expansion cable is less than 250 meters...

Page 133: ...on Cable Firmware Update Cable Terminator Plug Connector Kit IC200ETM001 IC200CBL601 1 meter IC200CBL602 2 meters IC200CBL615 15 meters IC200CBL002 IC200ACC201 included with ETM IC200ACC202 Compatibility All I O and communications modules can be used in expansion racks Some analog modules require specific module revisions as listed below The date code is a 3 digit number on the outside of the modu...

Page 134: ... there are multiple expansion racks or for a longer cable Maximum cable length for this non isolated module is 15 meters ERM002 PWR EXP RX SCAN Ex nV II T4 Demko No EXP 1 EXP 2 IC200ERM002 EXPANSION RECEIVER IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS I ZONE 2 GROUP IIC Ex nA IIC 0C To 60C Ex nV II Demko No 98T 125014 MADE IN USA 5 7 6 4 1 3 2 0 High speed bus expansion int...

Page 135: ... Demko No EXP 1 EXP 2 0 LED Indicators Three LEDs show the status of module power the expansion port and the I O modules The PWR LED is On when the module is receiving 5VDC power from the attached power supply It is Off when there is no power supply attached or when the power supply itself is not receiving power The SCAN LED lights green when the CPU NIU is actively scanning I O in expansion racks...

Page 136: ...th the non isolated Expansion Receiver Module the total overall length of the expansion cable can be up to 15 meters PS CPU NIU PS ERM PS ERM ETM VersaMax ExpansionRack 1 Terminator Plug 15M with any IC200ERM002 ERMs 750M with all IC200ERM001 ERMs VersaMax PLC or I O Station Main Rack 0 VersaMax ExpansionRack 7 IC200CBL601 602 615 Terminator Plug The terminator plug supplied with the Expansion Tra...

Page 137: ... used to connect a VersaMax PLC main rack or VersaMax NIU I O Station to just one expansion rack without having an Expansion Transmitter Module in the main rack This single ended configuration has a maximum cable length of 1 meter No terminator plug is required in the expansion rack PS ERM VersaMax Expansion Rack Cable IC200CBL600 1M VersaMax PLC or NIU I O Station Main Rack PS CPU NIU PD Fsupply ...

Page 138: ...onnector Kit IC200CBL601 1 meter IC200CBL602 2 meters IC200CBL615 15 meters IC200ACC201 included with ETM IC200ACC202 Compatibility All I O and communications modules can be used in expansion racks Some analog modules require specific module revisions as listed below The date code is a 3 digit number on the outside of the module and on the shipping box Module Module Revision Module Date Code Range...

Page 139: ...6 16 VersaMax Modules Power Supplies and Carriers User s Manual March 2003 GFK 1504K 6 PD Fsupply com ...

Page 140: ...dule 120VAC Isolated 16 Points IC200MDL244 Input Module 240VAC Isolated 8 Points IC200MDL631 Input Module 125VDC Pos Neg Logic Isolated 8 Points IC200MDL632 Input Module 125VDC Pos Neg Logic Isolated 16 Points IC200MDL635 Input Module 48VDC Pos Neg Logic Grouped 16 Points IC200MDL636 Input Module 48VDC Pos Neg Logic Grouped 32 Points IC200MDL640 Input Module 24VDC Pos Neg Logic 16 Points IC200MDL6...

Page 141: ...nd common terminals OK 1234567 831 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 CLASS I ZONE 2 Ex nA IIC T4 OC Ta 60C Ex nV T4 Demko No IC200MDL140 INPUT 120VAC GRP 8PT 1 2 3 4 5 6 7 8 I 6M89 Power for module operation comes from the backplane Intelligent processing for the module is performed by the CPU or NIU The module provides 8 bits ...

Page 142: ...r point shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 55mA maximum External power supply None Thermal derating None Input Characteristics Input voltage 0 to 132VAC 47 to 63Hz 120VAC nominal On state voltage Off state voltage 70 to 132VAC 0 to 20VAC On state current Off state current 5mA minimum 2 5mA maximum On response tim...

Page 143: ...n A14 No connection B14 No connection A15 No connection B15 No connection A16 No connection B16 No connection A17 Inputs 1 8 Common Return B17 No connection A18 No connection B18 No connection If additional bussed terminals are needed the B terminals can be made available by using a shorting bar The shorting bar has a maximum current carrying capacity of 2 Amps per point See chapter 2 for informat...

Page 144: ...s OK 1234567 831 IC200MDL141 INPUT 240VAC GRP 8PT 1 2 3 4 5 6 7 8 I 6M89 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 CLASS I ZONE 2 Ex nA IIC T4 OC Ta 60C Ex nV T4 Demko No Power for module operation comes from the backplane Intelligent processing for the module is performed by the CPU or NIU The module provides 8 bits of discrete input ...

Page 145: ...cators One LED per point shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 55mA maximum External power supply None Thermal derating None Input Characteristics Input voltage 0 to 264VAC 47 to 63Hz 240VAC nominal On state voltage Off state voltage 155 to 264VAC 0 to 40VAC On state current Off state current 7mA minimum 1 5mA maxim...

Page 146: ...No connection B11 No connection A12 No connection B12 No connection A13 No connection B13 No connection A14 No connection B14 No connection A15 No connection B15 No connection A16 No connection B16 No connection A17 Inputs 1 8 Common Return B17 No connection A18 No connection B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 I1 I2 I3 I4 I5...

Page 147: ...K 1234567 831 IC200MDL143 INPUT 120VAC ISO 8PT 1 2 3 4 5 6 7 8 I 6M89 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 CLASS I ZONE 2 Ex nA IIC T4 OC Ta 60C Ex nV T4 Demko No Power for module operation comes from the backplane Intelligent processing for the module is performed by the CPU or NIU The module provides 8 bits of discrete input dat...

Page 148: ...ndicators One LED per point shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 50mA maximum External power supply None Thermal derating None Input Characteristics Input voltage 0 to 132VAC 47 to 63Hz 120VAC nominal On state voltage Off state voltage 70 to 132VAC 0 to 20VAC On state current Off state current 5mA minimum 2 5mA max...

Page 149: ...12 Input 6 Return B12 No connection A13 Input 7 B13 No connection A14 Input 7 Return B14 No connection A15 Input 8 B15 No connection A16 Input 8 Return B16 No connection A17 No connection B17 No connection A18 No connection B18 No connection Using a shorting bar with this module eliminates its point to point isolation characteristics Wiring Connections for Carriers with Two Rows of Terminals IC200...

Page 150: ... common terminals OK 1234567 831 IC200MDL144 INPUT 240VAC ISO 4PT 1 2 3 4 I IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 CLASS I ZONE 2 Ex nA IIC T4 OC Ta 60C Ex nV T4 Demko No Power for module operation comes from the backplane Intelligent processing for the module is performed by the CPU or NIU The module provides 4 bits of discrete input data LED In...

Page 151: ... Style Carrier revision B or later Cannot be used with Connector Style Carrier LED indicators One LED per point shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 30mA maximum External power supply None Thermal derating None Input Characteristics Input voltage 0 to 264VAC 47 to 63Hz 240VAC nominal On state voltage Off state volt...

Page 152: ... A15 Input 4 B15 No connection A16 Input 4 Return B16 No connection A17 No connection B17 No connection A18 No connection B18 No connection Using a shorting bar with this module eliminates its point to point isolation Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 I1 I2 I3 I4 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 A H H H H N N N N Wiring Connections for Carriers ...

Page 153: ...1234567 831 60C ExnV T4Demko No OK IC200MDL240 INPUT 120VAC GRP 16PT 1 2 3 4 5 6 7 8 I 6M89 OK 9 10 11 12 13 14 15 16 I IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4 Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 CLASS I ZONE 2 Ex nA IIC T4 OC Ta 60C Ex nV T4 Demko No Power for module operation comes from the backplane Intelligent processing for the module is performed by the CPU or NIU...

Page 154: ...One LED per point shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 110mA maximum External power supply None Thermal derating See diagram Input Characteristics Input voltage 0 to 132VAC 47 to 63Hz 120VAC nominal On state voltage Off state voltage 70 to 132VAC 0 to 20VAC On state current Off state current 5mA minimum 2 5mA maxim...

Page 155: ... No connection A14 No connection B14 No connection A15 No connection B15 No connection A16 No connection B16 No connection A17 Inputs 1 8 Common Return B17 Inputs 9 16 Common Return A18 No connection B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 N H I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 11 I12 I13 I14 I15 I16 N H 1 2 3 4 5 6 7 8 9 11 12 13 14...

Page 156: ...the ambient temperature the external voltage and the orientation of the module and DIN rail A A B No thermal derating for these installations C D D No derating at 120VAC Deratings at 132VAC are shown below Ambient Temperature Number of Points On At the Same Time 16 12 8 4 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 132VAC 132VAC 14 10 6 2 C D PD Fsupply com ...

Page 157: ...minals OK 1234567 831 OK IC200MDL241 INPUT 240VAC GRP 16PT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 I I 6M89 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4 Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 CLASS I ZONE 2 Ex nA IIC T4 OC Ta 60C Ex nV T4 Demko No Power for module operation comes from the backplane Intelligent processing for the module is performed by the CPU or NIU The module p...

Page 158: ...vidual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 110mA maximum External power supply None Thermal derating No derating when operated within the specified input voltage range Input Characteristics Input voltage 0 to 264VAC 47 to 63Hz 240VAC nominal On state voltage Off state voltage 155 to 264VAC 0 to 40VAC On state current Off state cur...

Page 159: ... No connection A14 No connection B14 No connection A15 No connection B15 No connection A16 No connection B16 No connection A17 Inputs 1 8 Common Return B17 Inputs 9 16 Common Return A18 No connection B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 N H I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 11 I12 I13 I14 I15 I16 N H 1 2 3 4 5 6 7 8 9 11 12 13 14...

Page 160: ... 120VAC ISO 16PT 1 2 3 4 5 6 7 8 I OK 9 10 11 12 13 14 15 16 I IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 CLASS I ZONE 2 Ex nA IIC T4 OC Ta 60C Ex nV T4 Demko No Power for module operation comes from the backplane Intelligent processing for the module is performed by the CPU or NIU The module provides 16 bits of discrete input data LED ...

Page 161: ...r 1 minute LED indicators One LED per point shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 100mA maximum External power supply None Thermal derating See diagram Input Characteristics Input voltage 0 to 132VAC 47 to 63Hz 120VAC nominal On state voltage Off state voltage 70 to 132VAC 0 to 20VAC On state current Off state curre...

Page 162: ...t 15 Return A15 Input 8 B15 Input 16 A16 Input 8 Return B16 Input 16 Return A17 No connection B17 No connection A18 No connection B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 I1 I2 I3 I4 I5 I6 I7 I8 I9 N H I10 N H I11 N H I12 N H I13 N H I14 N H I15 N H I16 N H 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 11 12 13 14 15...

Page 163: ...e same time depends on the ambient temperature the external voltage and the orientation of the module and DIN rail A A B No thermal derating for these installations C D D No derating at 120VAC Deratings at 132VAC are shown below Ambient Temperature Number of Points On At the Same Time 16 12 8 4 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 132VAC 132VAC 14 10 6 2 C D PD Fsupply com ...

Page 164: ...als OK 1234567 831 OK IC200MDL244 INPUT 240VAC ISO 8PT 1 2 3 4 5 6 7 8 I I IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 CLASS I ZONE 2 Ex nA IIC T4 OC Ta 60C Ex nV T4 Demko No Power for module operation comes from the backplane Intelligent processing for the module is performed by the CPU or NIU The module provides 8 bits of discrete input data 4 bits ...

Page 165: ... Style Carrier revision B or later Cannot be used with Connector Style Carrier LED indicators One LED per point shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 60mA maximum External power supply None Thermal derating None Input Characteristics Input voltage 0 to 264VAC 47 to 63Hz 240VAC nominal On state voltage Off state volt...

Page 166: ...t 4 Return B16 Input 8 Return A17 No connection B17 No connection A18 No connection B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 I1 I2 I3 I4 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 A H H H H N N N N 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 B I5 I6 I7 I8 H H H H N N N N Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001 ...

Page 167: ...C T4 Ex nA IIC T4 OC Ta 60C Ex nV II T4 Demko No 98Y 125014 Power for module operation comes from the backplane Intelligent processing for this module is performed by the CPU or NIU The module provides 8 bits of discrete input data LED Indicators Individual green LEDs indicate the on off state of each input point Backplane power must be present for LEDs to provide status of inputs The green OK LED...

Page 168: ...N OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 40 mA maximum External power supply None Thermal derating No derating Configuration parameters Input response times Input Characteristics Input voltage 0 to 150VDC 125 VDC nominal User input current 1 7mA typ 125VDC 2 2mA typ 150VDC Input impedance 74K Ohm typ 125VDC On state voltage 90VDC to 150VDC Of...

Page 169: ...0 No connection A11 Input 6 B11 No connection A12 Input 6 return B12 No connection A13 Input 7 B13 No connection A14 Input 7 return B14 No connection A15 Input 8 B15 No connection A16 Input 8 return B16 No connection A17 No connection B17 No connection A18 No connection B18 No connection Using a shorting bar with this module eliminates the point to point isolation Wiring Connections for Carriers w...

Page 170: ...GROUP IIC T4 Ex nA IIC T4 0C To 60C Ex nV II T4 Demko No 98Y 125014 Power for module operation comes from the backplane Intelligent processing for this module is performed by the CPU or NIU The module provides 16 bits of discrete input data LED Indicators Individual green LEDs indicate the on off state of each input point Backplane power must be present for LEDs to provide status of inputs The gre...

Page 171: ... individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 80mA maximum External power supply None Thermal derating See diagram Configuration parameters Input response times Input Characteristics Input voltage 0 to 150VDC 125 VDC nominal User input current 1 7mA typ 125VDC 2 2mA typ 150VDC Input impedance 74K Ohm typ 125VDC On state voltage ...

Page 172: ...12 Input 14 return A13 Input 7 B13 Input 15 A14 Input 7 return B14 Input 15 return A15 Input 8 B15 Input 16 A16 Input 8 return B16 Input 16 return A17 no connection B17 no connection A18 no connection B18 no connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 I9 I10 I11 I12 I13 I14 I15 I16 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9...

Page 173: ...xternal voltage and the orientation of the module and DIN rail There is no derating at 125VDC Deratings at 150VDC are shown below A A B Ambient Temperature Number of Points On At the Same Time 16 12 8 4 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 150VDC 14 10 6 2 B A 150VDC C D D Ambient Temperature Number of Points On At the Same Time 16 12 8 4 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25...

Page 174: ...IC T4 Ex nA IIC T4 0C To 60C Ex nV II T4 Demko No 98Y 125014 Power for module operation comes from the backplane Intelligent processing for this module is performed by the CPU or NIU The module provides 16 bits of discrete input data LED Indicators Individual green LEDs indicate the on off state of each input point Backplane power must be present for LEDs to provide status of inputs The green OK L...

Page 175: ...ED per point shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 70 mA maximum External power supply None Thermal derating No derating Configuration parameters Input response times Input Characteristics Input voltage 0 to 60VDC 48 VDC nominal User input current 1 7mA typ 48VDC 2 1mA typ 60VDC Input impedance 28K Ohm typ On state ...

Page 176: ...8 Common B17 No connection A18 Inputs 9 16 Common B18 No connection The 16 inputs form two groups of 8 Each group has a common connection Each group may be wired for positive or negative logic inputs If additional bussed terminals are needed the B terminals can be made available using a shorting bar The shorting bar has a maximum current carrying capacity of 2 Amps per point See chapter 2 for addi...

Page 177: ...S ABCD Teno Code T4 Ambient 60C CLASS I ZONE 2 GROUP IIC T4 Ex nA IIC T4 0C To 60C Ex nV II T4 Demko No 98Y 125014 Power for module operation comes from the backplane Intelligent processing for this module is performed by the CPU or NIU The module provides 32 bits of discrete input data LED Indicators Individual green LEDs indicate the on off state of each input point Backplane power must be prese...

Page 178: ...vidual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 140mA maximum External power supply None Thermal derating See diagram Configuration parameters Input response times Input Characteristics Input voltage 0 to 60VDC 48VDC nominal User input current 1 7mA typ 48VDC 2 1mA typ 60VDC Input impedance 28K Ohm typ On state voltage 34VDC to 60VDC O...

Page 179: ...puts 17 24 Common A18 Inputs 9 16 Common B18 Inputs 25 32 Common The 32 inputs form four groups of 8 Each group has a common connection Each group may be wired for positive or negative logic inputs Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 10 I17 I18 I19 I20 I21 I...

Page 180: ...time depends on the ambient temperature the external voltage and the orientation of the module and DIN rail A A B No derating for these installations C D D No derating at 48VDC Deratings at 60VDC are shown below Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 28 20 12 4 60VDC C 60VDC D PD Fsupply com ...

Page 181: ...E 2 GROUP IIC T4 Ex nA IIC T4 0C To 60C Ex nV II T4 Demko No 98Y 125014 Note Negative logic functionality requires module version IC200MDL640C or higher Power for module operation comes from the backplane Intelligent processing for this module is performed by the CPU or NIU The module provides 16 bits of discrete input data LED Indicators Individual green LEDs indicate the on off state of each inp...

Page 182: ...ors One LED per point shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 25mA maximum External power supply None Thermal derating No derating Configuration parameters Input response times Input Characteristics Input voltage 0 to 30VDC 24VDC nominal On state voltage 15 to 30VDC Off state voltage 0 to 5 0VDC On state current Off s...

Page 183: ...onnection A18 Inputs 9 16 Common B18 No connection The inputs form two groups of 8 Each group has a common connection Each group may be wired for positive or negative logic inputs Note Negative logic functionality requires version IC200MDL640C or higher If additional bussed terminals are needed the B terminals can be made available by using a shorting bar The shorting bar has a maximum current car...

Page 184: ...C CLASS I DIV 2 GROUPS ABCD Teno Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC T4 Ex nA IIC T4 OC Ta 60C Ex nV II T4 Demko No 98Y 125014 Power for module operation comes from the backplane Intelligent processing for this module is performed by the CPU or NIU The module provides 16 bits of discrete input data LED Indicators Individual green LEDs indicate the on off state of each input point Backpla...

Page 185: ... per point shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 70 mA maximum External power supply None Thermal derating No derating Configuration parameters Input response times Input Characteristics Input voltage 0 to 15VDC 5 12 VDC nominal User input current 1 8mA typ 5VDC 4 9mA typ 12VDC Input impedance 2 4K Ohm typ 12VDC On ...

Page 186: ...ts 1 8 Common B17 No connection A18 Inputs 9 16 Common B18 No connection The 16 inputs form two groups of 8 Each group has a common connection Each group may be wired for positive or negative logic inputs If additional bussed terminals are needed the B terminals can be made available by using a shorting bar The shorting bar has a maximum current carrying capacity of 2 Amps per point See chapter 2 ...

Page 187: ...arch 2003 GFK 1504K 7 IC200MDL643 Input Module 5 12VDC Pos Neg Logic Grouped 16 Points Wiring for TTL Inputs To be compatible with TTL outputs the negative logic configuration should be used as shown below Input x Output TTL IC Common x 5V User Circuit PD Fsupply com ...

Page 188: ...32PT IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Teno Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC T4 Ex nA IIC T4 OC Ta 60C Ex nV II T4 Demko No 98Y 125014 Power for module operation comes from the backplane Intelligent processing for this module is performed by the CPU or NIU The module provides 32 bits of discrete input data LED Indicators Individual green LEDs indicate the on off state ...

Page 189: ...point shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 140mA maximum External power supply None Thermal derating No derating Configuration parameters Input response times Input Characteristics Input voltage 0 to 15VDC 5 12 VDC nominal User input current 1 8mA typ 5VDC 4 9mA typ 12VDC Input impedance 2 4K Ohm typ 12VDC On state...

Page 190: ...A18 Inputs 9 16 Common B18 Inputs 25 32 Common The 32 inputs form four groups of 8 Each group has a common connection Each group may be wired for positive or negative logic inputs Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 10 I17 I18 I19 I20 I21 I22 I23 I24 I25 I26...

Page 191: ...arch 2003 GFK 1504K 7 IC200MDL644 Input Module 5 12VDC Pos Neg Logic Grouped 32 Point Wiring for TTL Inputs To be compatible with TTL outputs the negative logic configuration should be used as shown below Input x Output TTL IC Common x 5V User Circuit PD Fsupply com ...

Page 192: ...I ZONE 2 GROUP IIC T4 Ex nA IIC T4 0C To 60C Ex nV II T4 Demko No 98Y 125014 Note Negative logic functionality requires module version IC200MDL650C or higher Power for module operation comes from the backplane Intelligent processing for this module is performed by the CPU or NIU The module provides 32 bits of discrete input data LED Indicators Individual green LEDs indicate the on off state of eac...

Page 193: ...one LED indicators One LED per point shows individual point ON OFF status OK LED indicates backplane power is present Backplane current consumption 5V output 50mA maximum External power supply None Thermal derating See diagram Configuration parameters Input response times Input Characteristics Input voltage 0 to 30VDC 24VDC nominal On state voltage 15 to 30VDC Off state voltage 0 to 5VDC On state ...

Page 194: ...ommon The 32 inputs form four groups of 8 Each group has a common connection Each group may be wired for positive or negative logic inputs Note Negative logic functionality requires version IC200MDL650C or higher Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 10 I17 I1...

Page 195: ...nal voltage and the orientation of the module and DIN rail There is no derating at 24VDC Deratings at 30VDC are shown below A A B Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 30VDC 28 20 12 4 B A 30VDC C D D Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20...

Page 196: ...MDL740 Output Module 12 24VDC Positive Logic 0 5 Amp 16 Points IC200MDL741 Output Module 24VDC Positive Logic 0 5 Amp w ESCP 16 Points IC200MDL742 Output Module 24VDC Positive Logic 0 5 Amp w ESCP 32 Points IC200MDL743 Output Module 5 12 24V DC Negative Logic 0 5 Amp 16 Points IC200MDL744 Output Module 5 12 24VDC Negative Logic 0 5 Amp 32 Points IC200MDL750 Output Module 12 24VDC Positive Logic 0 ...

Page 197: ...4 OC Ta 60C Ex nV T4 Demko No 98Y 125014 IC200MDL329 OUTPUT 120VAC ISO 5A 8PT OK 1 2 3 4 5 6 7 8 Q An external 120 VAC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 8 bits of discrete output data LED Indicators Individual green LEDs indicate the on off state of the output points The output LEDs a...

Page 198: ...ividual point on off state OK LED indicates backplane power is present Backplane current consumption 5V output 70mA maximum External power supply 85 to 132VAC 47 to 63Hz 120VAC nominal Thermal derating See Diagram Output Characteristics Output voltage 85 to 132 VAC 47 to 63Hz 120VAC nominal Output voltage drop 2 0V maximum Load current 10mA minimum per point 0 5A maximum per point 5 0A for one cyc...

Page 199: ...8 Ret B16 No connection A17 No connection B17 No connection A18 No connection B18 No connection If additional bussed terminals are needed the B terminals can be made available by using a shorting bar The shorting bar has a maximum current carrying capacity of 2A per point See chapter 2 for additional information about using the shorting bar When wiring outputs to inductive loads use of external su...

Page 200: ...orientation of the module and DIN rail The charts below show thermal deratings for the module at 120VAC with the maximum output current per point A A B Ambient Temperature Number of Points On At the Same Time 8 6 4 2 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 7 5 3 1 B A C D D Ambient Temperature Number of Points On At the Same Time 8 6 4 2 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 2...

Page 201: ... nV T4 Demko No 98Y 125014 OK IC200MDL330 OUTPUT 120VAC ISO 5A 16PT OK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Q Q An external 120 VAC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 16 bits of discrete output data LED Indicators Individual green LEDs indicate the on off state of the output points T...

Page 202: ...nt shows individual point on off state OK LED indicates backplane power is present Backplane current consumption 5V output 140mA maximum External power supply 85 to 132VAC 47 to 63Hz 120VAC nominal Thermal derating See diagrams Output Characteristics Output voltage 85 to 132 VAC 47 to 63Hz 120VAC nominal Output voltage drop 2 0V maximum Load current 10mA minimum per point 0 5A maximum per point 5 ...

Page 203: ...15 Output 8 B15 Output 16 A16 Output 8 Ret B16 Output 16 Ret A17 No connection B17 No connection A18 No connection B18 No connection When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for more information Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200C...

Page 204: ...entation of the module and DIN rail The charts below show thermal deratings for the module at 120VAC with the maximum output current per point A A B Ambient Temperature Number of Points On At the Same Time 16 12 8 4 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 14 10 6 2 B A C D D Ambient Temperature Number of Points On At the Same Time 16 12 8 4 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25º...

Page 205: ...0C Ex nV Demko No 98Y 125014 IC200MDL331 OUTPUT 120VAC ISO 2A 8PT OK 1 2 3 4 5 6 7 8 Q An external 120 VAC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 8 bits of discrete output data LED Indicators Individual green LEDs indicate the on off state of the output points The output LEDs are logic dri...

Page 206: ...shows individual point on off state OK LED indicates backplane power is present Backplane current consumption 5V output 85mA maximum External power supply 85 to 132VAC 47 to 63Hz 120VAC nominal Thermal derating See diagrams Output Characteristics Output voltage 85 to 132 VAC 47 to 63Hz 120VAC nominal Output voltage drop 2 0V maximum Load current 10mA minimum per point 2 0A maximum per point 20A fo...

Page 207: ...ection B12 Output 6 Ret A13 No connection B13 Output 7 A14 No connection B14 Output 7 Ret A15 No connection B15 Output 8 A16 No connection B16 Output 8 Ret A17 No connection B17 No connection A18 No connection B18 No connection When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for mor...

Page 208: ...cated output current per point A A B Ambient Temperature Number of Points On At the Same Time 8 6 4 2 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 7 5 3 1 B A B A 1 Amp per Point 2 Amps per Point C D D Ambient Temperature Number of Points On At the Same Time 8 6 4 2 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 7 5 3 1 D C D C 1 Amp per Point 2 Amps per Point Examples of...

Page 209: ...st be on and stable for 1 second before field power is applied to the module Failure to follow this sequence could result in false output point faults These faults can be cleared as described below Intelligent processing for this module is performed by the CPU or NIU The module receives 8 bits of discrete output data LED Indicators Individual green LEDs indicate the on off state of the output poin...

Page 210: ...ge current 0 5mA at 30VDC maximum On response time Off response time 0 5ms maximum 0 5ms maximum Protection each output Short circuit protection overcurrent protection External Power Supply Requirements The external power supply used to power the loads must provide sufficient field power for the module during short circuit events When a load is shorted an inadequate external power supply may allow...

Page 211: ... B16 No connection A17 No connection B17 Common Return A18 No connection B18 24VDC The 8 outputs form one group with a DC and a DC terminal If additional bussed terminals are needed the A terminals can be made available by using a shorting bar The shorting bar has a maximum current carrying capacity of 2A per point See chapter 2 for additional information about using the shorting bar When wiring o...

Page 212: ... No 98Y 125014 IC200MDL740 OUTPUT 12 24VDC POS LOG GRP 5A 16PT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 OK FLD PWR Q Note 12V output functionality requires module version IC200MDL740B or higher An external DC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 16 bits of discrete output data LED Indicato...

Page 213: ... LED per point shows individual point on off state FLD PWR LED indicates field power is present OK LED indicates backplane power is present Backplane current consumption 5V output 45mA maximum External power supply 10 2 to 30VDC 12 24VDC nominal Thermal derating See diagram Output Characteristics Output voltage 10 2 to 30VDC 12 24VDC nominal Output voltage drop 0 3V maximum Load current 0 5A at 30...

Page 214: ...nection The 16 outputs form one group with a DC and a DC terminal If additional bussed terminals are needed the B terminals can be made available by using a shorting bar The shorting bar has a maximum current carrying capacity of 2A per point See chapter 2 for additional information about using the shorting bar When wiring outputs to inductive loads use of external suppression circuits is recommen...

Page 215: ...module and DIN rail The charts below show thermal deratings for the module at 24VDC and 30VDC with the maximum output current per point A A B Ambient Temperature Number of Points On At the Same Time 16 12 8 4 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 14 10 6 2 B A 24VDC B A 30VDC C D D No derating at 24VDC Deratings at 30VDC shown below Ambient Temperature Number of Points On At t...

Page 216: ...UP IIC TA4 Ex nA IIC T4 OC To 60C Ex nV T4 Demko No 98Y 125014 An external DC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 16 bits of discrete output data LED Indicators Individual green LEDs indicate the on off state of the output points The LEDs are dependent on field power but independent of ...

Page 217: ...6A typ 0 7A to 2 5A max range Output leakage current 0 5mA at 30VDC maximum On response time Off response time 0 5ms maximum 0 5ms maximum Protection each output Short circuit protection overcurrent protection free wheeling diodes External Power Supply Requirements The external power supply used to power the loads must provide sufficient field power for the module during short circuit events When ...

Page 218: ...nection The 16 outputs form one group with a DC and a DC terminal If additional bussed terminals are needed the B terminals can be made available by using a shorting bar The shorting bar has a maximum current carrying capacity of 2 Amps per point See chapter 2 for additional information about using the shorting bar When wiring outputs to inductive loads use of external suppression circuits is reco...

Page 219: ... orientation of the module and DIN rail The charts below show thermal deratings for the module at 24VDC and 30VDC with the maximum output current per point A A B Ambient Temperature Number of Points On At the Same Time 16 12 8 4 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 14 10 6 2 B A 24VDC B A 30VDC C D D Ambient Temperature Number of Points On At the Same Time 16 12 8 4 60ºC 50ºC...

Page 220: ...A Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 Ex nA IIC T4 OC To 60C Ex nV T4 Demko No 98Y 125014 An external DC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 32 bits of discrete output data LED Indicators Individual green LEDs indicate the on off state of the output points The LEDs are dependent on...

Page 221: ...trip point 1 6A typ 0 7A to 2 5A max range Output leakage current 0 5mA at 30VDC maximum On response time Off response time 0 5ms maximum 0 5ms maximum Protection each output Short circuit protection overcurrent protection free wheeling diodes External Power Supply Requirements The external power supply used to power the loads must provide sufficient field power for the module during short circuit...

Page 222: ...for the module at 24VDC and 30VDC with the maximum output current per point A A B Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 28 20 12 4 24VDC 30VDC 5 pts group 4 pts group 3 pts group 2 pts group 30VDC B A B A 24VDC C D D Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60ºC 50ºC 55ºC 45ºC 40ºC 3...

Page 223: ... 16 outputs form one group with a DC and a DC terminal When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for more information Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q28 Q29 Q30 Q...

Page 224: ...IV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 Ex nA IIC T4 OC To 60C Ex nV T4 Demko No 98Y 125014 An external DC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 16 bits of discrete output data LED Indicators Individual green LEDs indicate the on off state of the output poi...

Page 225: ...D indicates backplane power is present Backplane current consumption 5V output 70mA maximum External power supply 5VDC TTL mode 12 24VDC mode 4 75 to 5 25VDC 5VDC nominal 10 2 to 30VDC 12 24VDC nominal Thermal derating No derating required Output Characteristics Output voltage 5VDC TTL mode 12 24VDC mode 4 75 to 5 25VDC 5VDC nominal 10 2 to 30VDC 12 24VDC nominal Output voltage drop 5VDC TTL mode ...

Page 226: ...16 No connection A17 DC B17 No connection A18 DC B18 No connection If additional bussed terminals are needed the B terminals can be made available by using a shorting bar The shorting bar has a maximum current carrying capacity of 2A per point See chapter 2 for additional information about using the shorting bar When wiring outputs to inductive loads use of external suppression circuits is recomme...

Page 227: ... 28 29 30 31 32 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 Ex nA IIC T4 OC To 60C Ex nV T4 Demko No 98Y 125014 An external DC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 32 bits of discrete output data LED Indicators Individual green...

Page 228: ... LED indicates backplane power is present Backplane current consumption 5V output 140mA maximum External power supply 5VDC TTL mode 12 24VDC mode 4 75 to 5 25VDC 5VDC nominal 10 2 to 30VDC 12 24VDC nominal Thermal derating See diagrams Output Characteristics Output voltage 5VDC TTL mode 12 24VDC mode 4 75 to 5 25VDC 5VDC nominal 10 2 to 30VDC 12 24VDC nominal Output voltage drop 5VDC TTL mode 12 2...

Page 229: ...outputs form two groups each with a DC and a DC terminal When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for more information Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 1 2 3 4 5 6...

Page 230: ... The charts below show thermal deratings for the module at 24VDC and 30VDC with the maximum output current per point A A B No derating at 24VDC Deratings at 30VDC shown below Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 28 20 12 4 B A C D D Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60ºC 50ºC...

Page 231: ... 30 31 32 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS I ZONE 2 GROUP IIC Ex nA IIC 0C To 60C Ex nV Demko No 98Y 125014 Note 12V output functionality requires module version IC200MDL750B or higher An external DC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module receives 32 bits of discr...

Page 232: ...LED per point shows individual point on off state FLD PWR LED indicates field power is present OK LED indicates backplane power is present Backplane current consumption 5V output 90mA maximum External power supply 10 2 to 30VDC 12 24VDC nominal Thermal derating See diagrams Output Characteristics Output voltage 10 2 to 30VDC 12 24VDC nominal Output voltage drop 0 3V maximum Load current 0 5A at 30...

Page 233: ...utputs form two groups each with a DC and a DC terminal When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for more information Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q28 Q29 Q30 ...

Page 234: ...tings for the module at 24VDC and 30VDC with the maximum output current per point A A B Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 28 20 12 4 24VDC 30VDC 12 pts group 10 pts group 6 pts group 5 pts group 30VDC B A B A 24VDC C D D Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60ºC 50ºC 55ºC 45º...

Page 235: ...CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC Ex nA IIC T4 OC To 60C Ex nV T4 Demko No 98Y 125014 Power for module operation comes from the backplane Loads must be powered by an external source Intelligent processing for this module is performed by the CPU or NIU The module receives 8 bits of discrete output data LED Indicators Individual green lo...

Page 236: ...output 245mA maximum See graph External power supply 0 to 125VDC 5 24 125VDC nominal 0 to 265VAC 47 to 63Hz 120 240VAC nominal Thermal derating None Output Characteristics Output voltage 0 to 125VDC 5 24 125VDC nominal 0 to 265VAC 47 to 63Hz 120 240VAC nominal Output voltage drop 0 3V maximum Load current 10mA per point minimum 2 0A for 5 to 265VAC maximum resistive 2 0A for 5 to 30VDC maximum res...

Page 237: ... A17 No connection B17 No connection A18 No connection B18 No connection Outputs are individually isolated If additional bussed terminals are needed the B terminals can be made available by using a shorting bar The shorting bar has a maximum current carrying capacity of 2 Amps per point See chapter 2 for additional information about using the shorting bar When wiring outputs to inductive loads use...

Page 238: ...t The module s backplane 5 volt power requirement increases as the number of points that are simultaneously on increases The chart below shows the relationship between the number of points on and the maximum current required mA 13 28 x number of points on Number of Points On Maximum Current Drawn from Backplane mA 0 4 8 245 128 13 PD Fsupply com ...

Page 239: ...5 16 6M89 Q Q IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC Ex nA IIC T4 OC To 60C Ex nV T4 Demko No 98Y 125014 Power for module operation comes from the backplane Loads must be powered by an external source Intelligent processing for this module is performed by the CPU or NIU The module receives 16 bits of discrete output data LED Indicators ...

Page 240: ...onsumption 5V output 490mA maximum External power supply 0 to 125VDC 5 24 125VDC nominal 0 to 265VAC 47 to 63Hz 120 240VAC nominal Thermal derating None Output Characteristics Output voltage 0 to 125VDC 5 24 125VDC nominal 0 to 265VAC 47 to 63Hz 120 240VAC nominal Output voltage drop 0 3V maximum Load current 10mA per point minimum 2 0A for 5 to 265VAC maximum resistive 2 0A for 5 to 30 VDC maximu...

Page 241: ...B16 Output 16 2 A17 No connection B17 No connection A18 No connection B18 No connection Outputs are individually isolated When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for more information Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 Q...

Page 242: ...nt The module s backplane 5 volt power requirement increases as the number of points that are simultaneously on increases The chart below shows the relationship between the number of points on and the maximum current required mA 13 28 x number of points on Number of Points On Maximum Current Drawn from Backplane mA 0 4 8 245 128 13 PD Fsupply com ...

Page 243: ...8 48 VersaMax Modules Power Supplies and Carriers User s Manual March 2003 GFK 1504K 8 PD Fsupply com ...

Page 244: ...tput 12 24VDC Pos Logic 0 5A 16 Points Input 24 VDC Pos Neg Logic Grouped 16 Points IC200MDD845 Mixed Module Output Relay 2 0A Isolated 8 Points Input 24VDC Pos Neg Logic Grouped 16 Points IC200MDD846 Mixed Module Output Relay 2 0A per Pt Isolated 8 Points Input 120VAC Grouped 8 Points IC200MDD847 Mixed Module Output Relay 2 0A per Pt Isolated 8 Points Input 240VAC Grouped 8 Points IC200MDD848 Mix...

Page 245: ...18 19 20 7 8 9 10 11 12 OK I Q I Q Power for module operation comes from the backplane Output loads must be powered by an external source Intelligent processing for the module is performed by the CPU or NIU The module provides 20 bits of discrete input data and receives 12 bits of discrete output data LED Indicators Individual green LEDs indicate the on off state of the output points and input poi...

Page 246: ...put response time Input Characteristics Input voltage 0 to 30VDC 24VDC nominal On state voltage Off state voltage 15 to 30VDC 0 to 5VDC On state current Off state current 2 0 to 5 5mA 0 to 0 5mA On response time Off response time 0 5ms maximum Configurable filter time 0ms 1 0ms default or 7 0ms Input impedance 10kOhms maximum Output Characteristics Output voltage 0 to 125VDC 5 24 125VDC nominal 0 ...

Page 247: ...11 20 Common A18 Outputs 1 6 Common B18 Outputs 7 12 Common When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for more information Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 I1 I2 I3 I4 I5 I6 I7 I8 9 I10 I11 I12 I13 I14 Q1 Q2 Q3 Q4 Q5 Q6...

Page 248: ...r Point The module s backplane 5 volt power requirement increases as the number of points that are simultaneously on increases The chart below shows the relationship between the number of points on and the maximum current required mA 40 28 x number of output points on Number of Output Points On Maximum Current Drawn from Backplane mA 0 6 12 375 208 40 PD Fsupply com ...

Page 249: ...WR OK Note Negative logic functionality requires module version IC200MDD842B or higher An external DC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module provides 16 bits of discrete input data and receives 16 bits of discrete output data LED Indicators Individual green LEDs indicate the on off state of the out...

Page 250: ... 100mA maximum External power supply 18 to 30VDC 24VDC nominal Thermal derating See diagram Configuration parameters Input response time Input Characteristics Input voltage 0 to 30VDC 24VDC nominal On state voltage Off state voltage 15 to 30VDC 0 to 5VDC On state current Off state current 2 0 to 5 5mA 0 to 0 5mA On response time Off response time 0 5ms maximum Additional configurable filter time 0...

Page 251: ...e specified operating range causing misoperation of the module The external power supply must be capable of providing short circuit energy without degradation of output voltage levels The amount of energy required depends on the number of simultaneously shorted points that might occur Refer to power supply short circuit operation specifications when selecting the power supply to be used with the l...

Page 252: ...Each group has a common return Each group may be wired for positive or negative logic inputs Note Negative logic functionality requires module version IC200MDD842B or higher When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for more information Wiring Connections for Carriers with Two...

Page 253: ... temperature when the number of output points equals the number of input points that are on at the same time Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 16 12 8 4 14 10 6 2 24VDC All combinations of points OK Maximum with 16 inputs ON Maximum with 0 inputs ON Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 16 12 ...

Page 254: ...t the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 16 12 8 4 14 10 6 2 30VDC 20ºC 15ºC 10ºC All combinations of points OK Maximum with 16 inputs ON Maximum with 0 inputs ON Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 16 12 8 4 14 10 6 2 24VDC All combinations of points OK Maximum with 16 inputs ON Maximum with 0 inputs ON Ambient Temperature Output Poin...

Page 255: ... 7 8 9 10 1 2 3 4 5 6 OK I Q Power for module operation comes from the backplane Loads must be powered by an external source Intelligent processing for the module is performed by the CPU or NIU The module provides 10 bits of discrete input data and receives 6 bits of discrete output data LED Indicators Individual green LEDs indicate the on off state of the output points and input points The output...

Page 256: ...Input response time Input Characteristics Input voltage 0 to 30VDC 24VDC nominal On state voltage 15 0 to 30 0 VDC Off state voltage 0 to 5 0 VDC On state current Off state current 2 0 to 5 5mA 0 to 0 5mA On response time Off response time 0 5ms maximum Configurable filter time 0ms 1 0ms default or 7 0ms Input impedance 10kOhms maximum Output Characteristics Output voltage 0 to 125VDC 5 24 125VDC ...

Page 257: ...ection A17 Inputs 1 10 Common B17 No connection A18 Outputs 1 6 Common B18 No connection If additional bussed terminals are needed the B terminals can be made available by using a shorting bar The shorting bar has a maximum current carrying capacity of 2 Amps per point See chapter 2 for additional information about using the shorting bar When wiring outputs to inductive loads use of external suppr...

Page 258: ...wer Drain per Point The module s backplane 5 volt power requirement increases as the number of points that are simultaneously on increases The chart below shows the relationship between the number of points on and the maximum current required mA 40 28 x number of output points on Number of Output Points On Maximum Current Drawn from Backplane mA 0 3 6 190 104 20 PD Fsupply com ...

Page 259: ...6 OK Q I FLD PWR OK Note Negative logic input functionality and 12V output functionality require module version IC200MDD844C or higher An external DC power supply must be provided to switch power to the loads Intelligent processing for this module is performed by the CPU or NIU The module provides 16 bits of discrete input data and receives 16 bits of discrete output data LED Indicators Individual...

Page 260: ...ne current consumption 5V output 70mA maximum External power supply 10 2 to 30VDC 12 24VDC nominal Thermal derating See diagram Configuration parameters Input response time Input Characteristics Input voltage 0 to 30VDC 24VDC nominal On state voltage 15 to 30VDC Off state voltage 0 to 5VDC On state current Off state current 2 0 to 5 5mA 0 to 0 5mA On response time Off response time 0 5ms maximum C...

Page 261: ... outputs form one group each with a DC and a DC terminal The 16 inputs form two groups of 8 Each group has a common return When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for more information Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 ...

Page 262: ...hen the number of output points equals the number of input points that are on at the same time Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 16 12 8 4 14 10 6 2 24VDC All combinations of points OK Maximum with 16 inputs ON Maximum with 0 inputs ON Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 16 12 8 4 14 10 6 2 30VDC...

Page 263: ...ient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 16 12 8 4 14 10 6 2 30VDC All combinations of points OK Maximum with 16 inputs ON Maximum with 0 inputs ON Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 16 12 8 4 14 10 6 2 24VDC All combinations of points OK Maximum with 16 inputs ON Ambient Temperature Output Points On At t...

Page 264: ...2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 OK Q I OK Note Negative logic functionality requires module version IC200MDD845C or higher Power for module operation comes from the backplane Loads must be powered by an external source Intelligent processing for this module is performed by the CPU or NIU The module provides 16 bits of discrete input data and receives 8 bits of discrete output ...

Page 265: ...265VAC 47 to 63Hz 120 240VAC nominal Thermal derating See diagram Configuration parameters Input filter time Input Characteristics Input voltage 0 to 30VDC 24VDC nominal On state voltage Off state voltage 15 to 30VDC 0 to 5VDC On state current Off state current 2 0 to 5 5mA 0 to 0 5mA On response time Off response time 0 5ms maximum Configurable filter time 0 ms 1 0ms default or 7 0ms Input impeda...

Page 266: ...ts form two groups of 8 Each group has a common return Each group may be wired for positive or negative logic inputs Note Negative logic functionality requires module version IC200MDD845C or higher When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for more information Wiring Connectio...

Page 267: ...ckplane Power Drain per Point The module s backplane 5 volt power requirement increases as the number of points that are simultaneously on increases The chart below shows the relationship between the number of output points on and the maximum current required mA 46 28 x number of output points on Number of Output Points On Maximum Current Drawn from Backplane mA 0 4 8 270 158 46 PD Fsupply com ...

Page 268: ... The narrow white line within each range shows maximum temperature with two inputs on for each output for example 3 outputs and 6 inputs Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 8 6 4 2 7 5 3 1 24VDC All combinations of points OK Maximum with 16 inputs ON Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 8 6 4 2 7 5 ...

Page 269: ...s No derating at 24VDC Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 8 6 4 2 7 5 3 1 30VDC All combinations of points OK Maximum with 16 inputs ON No derating at 24VDC Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 8 6 4 2 7 5 3 1 30VDC All combinations of points OK Maximum with 16 inputs ON PD Fsupply com ...

Page 270: ...IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 Ex nA IIC T4 0C Ta 60C Ex nV T4 Demko No 98Y125014 OK IC200MDD846 OUT RLY 2A ISO 8PT IN 120VAC 8PT OK Q I 6M89 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Power for module operation comes from the backplane Output loads must be powered by an external source Intelligent processing for the module is performe...

Page 271: ...Characteristics Input voltage 0 to 132VAC 47 to 63Hz 120VAC nominal On state voltage 70 to 132VAC Off state voltage 0 to 20VAC On state current Off state current 5mA minimum 2 5mA maximum On response time Off response time 1 cycle maximum 2 cycles maximum Input impedance 8 6kOhms reactive at 60Hz typical 10 32kOhms reactive at 50Hz typical Output Characteristics Output voltage 0 to 125VDC 5 24 125...

Page 272: ...ion A16 Output 8 2 B16 No connection A17 No connection B17 Inputs 1 8 Common Return A18 No connection B18 No connection When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for more information Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 Q1 ...

Page 273: ...ane Power Drain per Point The module s backplane 5 volt power requirement increases as the number of output points that are simultaneously on increases The chart below shows the relationship between the number of points on and the maximum current required mA 76 28 x number of output points on Number of Output Points On Maximum Current Drawn from Backplane mA 0 4 8 300 188 76 PD Fsupply com ...

Page 274: ...ND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 Ex nA IIC T4 OC Ta 60C Ex nV T4 Demko No 98 98 125014 OK IC200MDD847 OUT RLY 2A ISO 8PT IN 240VAC 8PT OK Q I 6M89 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Power for module operation comes from the backplane Output loads must be powered by an external source Intelligent processing for the module is perfor...

Page 275: ...haracteristics Input voltage 0 to 264VAC 47 to 63Hz 240VAC nominal On state voltage 155 to 264VAC Off state voltage 0 to 40VAC On state current Off state current 4mA minimum 1 5mA maximum On response time Off response time 1 cycle maximum 2 cycles maximum Input impedance 38 5kOhms reactive at 60Hz typical 46 3kOhms reactive at 50Hz typical Output Characteristics Output voltage 0 to 125VDC 5 24 125...

Page 276: ...2 B16 No connection A17 No connection B17 Inputs 1 8 Common Return A18 No connection B18 No connection Outputs are individually isolated When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for more information Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC...

Page 277: ...ane Power Drain per Point The module s backplane 5 volt power requirement increases as the number of output points that are simultaneously on increases The chart below shows the relationship between the number of points on and the maximum current required mA 76 28 x number of output points on Number of Output Points On Maximum Current Drawn from Backplane mA 0 4 8 300 188 76 PD Fsupply com ...

Page 278: ... nA IIC T4 0C Ta 60C Ex nV T4 Demko No 98Y 125014 OK IC200MDD848 OUT 120VAC ISO 8PT IN 120VAC 8PT OK Q I 6M89 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Power for module operation comes from the backplane An external 120 VAC power supply must be provided for the switches that power the loads Intelligent processing for the module is performed by the CPU or NIU The module provides 8 bits of discrete input data...

Page 279: ...is present Backplane current consumption 5V output 125mA maximum Thermal derating See diagram Input Characteristics Input voltage 0 to 132VAC 47 to 63Hz 120VAC nominal On state voltage 70 to 132VAC Off state voltage 0 to 20VAC On state current Off state current 5mA minimum 2 5mA maximum On response time Off response time 1 cycle maximum 2 cycles maximum Input impedance 8 6kOhms reactive at 60Hz ty...

Page 280: ...on A16 Output 8 2 B16 No connection A17 No connection B17 Inputs 1 8 Common Return A18 No connection B18 No connection Outputs are individually isolated When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for more information Wiring Connections for Carriers with Two Rows of Terminals IC...

Page 281: ...s maximum temperature when the number of output points equals the number of input points that are on at the same time Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 8 6 4 2 7 5 3 1 120VAC All combinations of points OK Maximum with 8 inputs ON Maximum with 0 inputs ON Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 8 6 4 ...

Page 282: ...ints On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 8 6 4 2 7 5 3 1 132VAC 30ºC 25ºC All combinations of points OK Maximum with 8 inputs ON Maximum with 0 inputs ON Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 8 6 4 2 7 5 3 1 120VAC 30ºC 25ºC All combinations of points OK Maximum with 8 inputs ON Maximum with 0 inputs ON Ambient Temperature Output Points O...

Page 283: ...esponding output logic bit is 1 1234567 831 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 Ex nA IIC T4 0C Ta 60C Ex nV T4 Demko No 98Y125014 OK IC200MDD849 OUT RLY 2A ISO 8PT IN 120VAC ISO 8PT OK Q I 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Power for module operation comes from the backplane Output loads must be powered by an external source Intell...

Page 284: ...teristics Input voltage 0 to 132VAC 47 to 63Hz 120VAC nominal On state voltage 70 to 132VAC Off state voltage 0 to 20VAC On state current Off state current 5mA minimum 2 5mA maximum On response time Off response time 1 cycle maximum 2 cycles maximum Input impedance 8 6kOhms reactive at 60Hz typical 10 32kOhms reactive at 50Hz typical Output Characteristics Output voltage 0 to 125VDC 5 24 125VDC no...

Page 285: ... connection A18 No connection B18 No connection Outputs are individually isolated This module should be used with a compact terminal style carrier IC200CHS022 or 025 or with a terminal style carrier When wiring outputs to inductive loads use of external suppression circuits is recommended See chapter 2 Installing Wiring for I O Devices Wiring to Inductive Loads for more information Wiring Connecti...

Page 286: ...r Point The module s backplane 5 volt power requirement increases as the number of output points that are simultaneously on increases The chart below shows the relationship between the number of points on and the maximum current required mA 76 28 x number of output points on Number of Output Points On Maximum Current Drawn from Backplane mA 0 4 8 295 188 76 PD Fsupply com ...

Page 287: ...responding output logic bit is 1 1234567 831 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4 Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 Ex nA IIC T4 0C Ta 60C Ex nV T4 Demko No 98Y 125014 OK IC200MDD850 OUT RLY 2A ISO 8PT IN 240VAC ISO 4PT OK Q I 6M89 1 2 3 4 5 6 7 8 1 2 3 4 Power for module operation comes from the backplane Output loads must be powered by an external source Intellig...

Page 288: ...eristics Input voltage 0 to 264VAC 47 to 63Hz 240VAC nominal On state voltage 155 to 264VAC Off state voltage 0 to 40VAC On state current Off state current 4mA minimum 1 5mA maximum On response time Off response time 1 cycle maximum 2 cycles maximum Input impedance 38 5kOhms reactive at 60Hz typical 46 3kOhms reactive at 50Hz typical Output Characteristics Output voltage 0 to 125VDC 5 24 125VDC no...

Page 289: ...18 No connection Outputs are individually isolated This module should be used with a compact terminal style carrier IC200CHS022 or 025 or with a terminal style carrier IC200CHS001 002 005 suffix B or higher It cannot be used with a Connector Style Carrier IC200CHS003 due to its high isolation requirement When wiring outputs to inductive loads use of external suppression circuits is recommended See...

Page 290: ...r Point The module s backplane 5 volt power requirement increases as the number of output points that are simultaneously on increases The chart below shows the relationship between the number of points on and the maximum current required mA 56 28 x number of output points on Number of Output Points On Maximum Current Drawn from Backplane mA 0 4 8 275 168 56 PD Fsupply com ...

Page 291: ...IC200MDD851 OUT 12 24DC POS 16PT IN 5 12DC P N 16PT OK Q I 6M89 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 FLD PWR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Power for module operation comes from the backplane Output loads must be powered by an external source Intelligent processing for the module is performed by the CPU or NIU The module provides 4 bits of discrete input data and receives 8 bits of discr...

Page 292: ...put 115mA maximum External power supply 10 2 to 30VDC 12 24VDC nominal Thermal derating See diagram Configuration parameters Input response time Input Characteristics Input voltage 0 to 15VDC 5 12VDC nominal User input current 1 8mA typ 5VDC 4 9mA typ 12VDC Input impedance 2 4kOhms typ 12VDC On state voltage Off state voltage 4 2 to 15VDC 0 to 2 6VDC On state current Off state current 1 45mA minim...

Page 293: ...put 6 A7 Output 7 B7 Input 7 A8 Output 8 B8 Input 8 A9 Output 9 B9 Input 9 A10 Output 10 B10 Input 10 A11 Output 11 B11 Input 11 A12 Output 12 B12 Input 12 A13 Output 13 B13 Input 13 A14 Output 14 B14 Input 14 A15 Output 15 B15 Input 15 A16 Output 16 B16 Input 16 A17 DC B17 Inputs 1 8 Common A18 DC B18 Inputs 9 16 Common The 16 inputs form two groups of 8 Each group has a common connection When wi...

Page 294: ...I3 I4 I5 I6 I7 I8 I9 I10 11 I12 I13 I14 I15 I16 B Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 10 A Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001 022 025 B 1 2 3 4 5 6 13 14 15 16 17 18 7 8 9 11 12 10 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I16 I13 I14 I15 A 1 2 3 4 5 6 13 14 15 16 17 18 7 8 9 11 12 10 Q1 Q3 Q7 Q15 Q5 Q9...

Page 295: ...w thermal deratings for this module at 24VDC All combinations of points are permissible at lower temperatures No derating for 12VDC Inputs 5 12VDC Outputs Derating for 24VDC Inputs 5 12VDC Outputs shown below Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 16 12 8 4 14 10 6 2 All combinations of points OK Maximum with 0 16 inputs ON No derating for 12VDC Inputs ...

Page 296: ...puts shown below Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 16 12 8 4 14 10 6 2 All combinations of points OK Maximum with 0 16 inputs ON No derating for 12VDC Inputs 5 12VDC Outputs Derating for 24VDC Inputs 5 12VDC Outputs shown below Ambient Temperature Output Points On At the Same Time 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 16 12 8 4 14 10 6 2 All combinations o...

Page 297: ...9 54 VersaMax Modules Power Supplies and Carriers User s Manual March 2003 GFK 1504K 9 PD Fsupply com ...

Page 298: ...ge Current 1500VAC Isolation 8 Channels IC200ALG260 Analog Input Module 12 Bit Voltage Current 8 Channels IC200ALG261 Analog Input Module 15 Bit Differential Voltage 8 Channels IC200ALG262 Analog Input Module 16 Bit Differential Current 8 Channels IC200ALG263 Analog Input Module 15 Bit Voltage 15 Channels IC200ALG264 Analog Input Module 15 Bit Current 15 Channels Chapter 10 PD Fsupply com ...

Page 299: ...from an external source Intelligent processing for this module is performed by the CPU or NIU The module provides 4 words of analog input data LED Indicators The green INT PWR LED indicates the presence of internally generated field power for the analog field side circuits The green OK LED is on when backplane power is present to the module Diagnostics The module reports a Loss of Internal Power f...

Page 300: ...Input Characteristics Voltage Mode default Input voltage Bipolar Unipolar 10VDC default 0 to 10V configurable Input Impedance 126kOhms maximum Accuracy at 25 degrees C 0 to 60 degrees C 0 3 typical of full scale 0 5 maximum of full scale 1 maximum of full scale Resolution Bipolar mode Unipolar mode 2 5mV 8 counts 2 5mV 8 counts Filter response 5 0ms Update rate per module 0 4ms Common mode voltage...

Page 301: ...urn common B12 No connection A13 JMP1 A B13 No connection A14 JMP1 B B14 No connection A15 JMP2 A B15 No connection A16 JMP2 B B16 No connection A17 NC B17 No connection A18 NC B18 No connection Note All inputs are single ended and share a common return Either voltage or current devices may be connected per channel not both Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005...

Page 302: ...per Range None 10V 1 4 20mA 2 0 10V 1 2 Not recommended Wiring Examples Voltage Inputs Current Inputs Voltage Source Voltage Source Current Source Current Source I 1 V 1 V 4 I 1 Return common V 1 V 4 JMP 2B JMP 2B JMP 1B JMP 1B Jumper present selects 0 10V Inputs I 4 JMP 1A JMP 2A I 4 JMP 1A JMP 2A Jumper present selects Current Inputs Return common Return common Return common An external source i...

Page 303: ...ier If the module is installed on a Compact Terminal style I O Carrier IC200CHS022 025 shield connections can be made on an Auxiliary I O Terminal that is mounted near the I O carrier Be sure to ground the Auxiliary I O Terminal Strip if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Inter...

Page 304: ... 202mA 0 8192 16384 24576 32767 Count 24 20 16 12 8 4 0 mA 12 194mA 12 198mA 16408 16400 16392 16384 12 19mA 4µA 8 counts The following equation can be used to calculate counts values Counts Current in mA 4mA x 32768 16 38mA For a change in the reported count value to be seen input current must be increased by at least 4µA If the module receives an increase less than 4µA the previous count value i...

Page 305: ...ng equations can be used to calculate counts values Bipolar voltage Counts Voltage In x 3200 Unipolar voltage Counts Voltage In x 3200 For a change in the reported count value to be seen input current must be increased by at least 2 5mV If the module receives an increase less than 2 5mV the previous count value is still reported For example Voltage Count 5 1200V 16384 5 1220V 16384 5 1225V 16392 I...

Page 306: ...election of alarm levels Per channel scaling Field re calibration on command from VersaMax PLC CPU 1234567 814 IC200ALG240 ANALOG INPUT 16BIT VOLT CURR ISO 8CH OK FLD PWR IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC TA4 Ex nA IIC T4 0C Ta 60C Ex nV T4 Demko No 98Y 125014 In current mode a separate power supply may be required for isolated inp...

Page 307: ...upply Non volatile memory fault Input Characteristics Input operating range Current mode 1 to 20mA Voltage mode 10VDC Accuracy at 25 degrees C 0 1 maximum of full scale Temperature coefficient Current mode 45ppm C typical 90 ppm C maximum Voltage mode 30ppm C typical 60 ppm C maximum Analog Resolution 1 LSB Current mode 381 nA nominal Voltage mode 381 µV nominal Channel data Update rate per module...

Page 308: ...ly must be connected to A17 and A18 to operate the module The power wiring does not require shielding Current inputs are applied with positive current flow into VININn and out of IINn Both negative terminals IINn and VINn of the channel should be connected together for best accuracy on current ranges Voltage inputs are applied between VININn and VINn with positive to VININn Wiring Connections for ...

Page 309: ...nal IC200CHS011 012 015 Be sure to ground the Interposing Terminal It is recommended to use a shielded interposing cable as well between the Interposing Terminal and the Connector Base A custom shielded cable can be made using the Connector kit IC200ACC302 In addition a custom shield braid can be wrapped around standard Interposing Cables IC200CBL105 110 120 230 If this approach is used be sure to...

Page 310: ... 0mA on an current channel or 12 5 volts on a voltage channel Open Wire The module reports an Open Wire fault on current inputs if the configuration of the low end of the range is greater than or equal to approximately 2 0 mA but the input is not detecting current Loss of Field Power Supply The module reports a Loss of Field Power fault if field power is not present also indicated by the FLD PWR L...

Page 311: ...whether the channel will be a voltage or current input If the Channel type is Current the range is 4 to 20mA If Channel type is Voltage the range is 10 to 10V I Current I Current V Voltage Channel Active Specifies if the channel should input data received from the CPU or NIU If a channel is inactive space is still allocated for it Active Inactive off Active on Span Low Actual current in microAmps ...

Page 312: ...h channel can be configured independently Scaling is configured by selecting corresponding low and high engineering units values and low and high internal values counts for two points During operation the module will use the straight line defined by these two pairs of configured scaling values to convert internal values to current or voltage signal levels that represent appropriate engineering uni...

Page 313: ...3 feet second 10 0 5 0 9 0 Velocity Input Voltage 200 100 50 150 50 20 60 1 5V 20 ft sec 9 0V 180 ft sec For engineering units of feet per second the following scaling values are used Low engineering units 20 ft sec High engineering units 180 ft sec Low span units 1500 millivolts High span units 9000 millivolts An input value of 5 0 volts would be scaled to an engineering value of 00073 ft sec In ...

Page 314: ...elligent processing for this module is performed by the CPU or NIU The module provides 8 words of analog input data LED Indicators The green INT PWR LED indicates the presence of internally generated field power for the analog field side circuits The green OK LED is on when backplane power is present to the module Diagnostics The module reports a Loss of Internal Power fault for field side circuit...

Page 315: ...s of Internal Power Input Characteristics Voltage Mode default Input voltage Bipolar Unipolar 10VDC default 0 to 10V configurable Input Impedance 126kOhms maximum Accuracy at 25 degrees C 0 to 60 degrees C 0 3 typical of full scale 0 5 maximum of full scale 1 maximum of full scale Resolution Bipolar mode Unipolar mode 2 5mV 8 counts 2 5mV 8 counts Filter response 5 0ms Update rate per module 0 4ms...

Page 316: ...on A17 NC B17 No connection A18 NC B18 No connection Note All inputs are single ended and share a common return Either voltage or current devices may be connected per channel not both Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 AI5 V I AI1 V I AI4 V I AI2 V I AI3 V I AI6 V I AI7 V I AI8 V I 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 1...

Page 317: ...2 is ignored Jumper Range None 10V 1 4 20mA 2 0 10V 1 2 Not recommended Wiring Examples Voltage Inputs Current Inputs Voltage Source Voltage Source Current Source Current Source I 1 V 1 V 8 I 1 Return common V 1 V 8 JMP 2B JMP 2B JMP 1B JMP 1B Jumper present selects 0 10V Inputs I 8 JMP 1A JMP 2A I 8 JMP 1A JMP 2A Jumper present selects Current Inputs Return common Return common Return common An e...

Page 318: ...s installed on a Compact Terminal style I O Carrier IC200CHS022 025 shield connections can be made on an Auxiliary I O Terminal that is mounted near the I O carrier Be sure to ground the Auxiliary I O Terminal Strip if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal IC2...

Page 319: ... Input Current 12 202mA 0 8192 16384 24576 32767 Count 24 20 16 12 8 4 0 mA 12 194mA 12 198mA 16408 16400 16392 16384 12 19mA 4µA 8 counts The following equation can be used to calculate counts values Counts Current in mA 4mA x 32768 16 38mA For a change in the reported count value to be seen input current must be increased by at least 2 5mV If the module receives an increase less than 2 5mV the p...

Page 320: ...5mV 8 counts 5 1225V 5 125V 16408 16400 16392 16384 5 12V 5 1275V 2 5mV 8 counts The following equations can be used to calculate counts values Bipolar voltage Counts Voltage In x 3200 Unipolar voltage Counts Voltage In x 3200 For a change in the reported count value to be seen input current must be increased by at least 2 5mV If the module receives an increase less than 2 5mV the previous count v...

Page 321: ...K 6M89 The module receives power from the backplane power supply No external power source is required for module operation Power for the user s transceivers must be supplied from an external source Intelligent processing for this module is performed by the CPU or NIU The module provides 8 words of analog input data LED Indicators The green OK LED is on when backplane power is present internally ge...

Page 322: ...l Power Input Characteristics Input Voltage Differential 10V to 10V Input Voltage Common Mode 10V to 10V Input Impedance 100K ohms minimum Accuracy 0V common mode 25 degrees C 0 to 60 degrees C 0 3 typical of full scale 0 5 maximum of full scale 1 maximum of full scale Resolution 0 3125mV 1 count Common mode rejection 70db Update rate per module 7 5ms Compatibility VersaPro Software Version 2 0 or...

Page 323: ...8 No connection A9 Input 5 B9 No connection A10 Input 5 B10 No connection A11 Input 6 B11 No connection A12 Input 6 B12 No connection A13 Input 7 B13 No connection A14 Input 7 B14 No connection A15 Input 8 B15 No connection A16 Input 8 B16 No connection A17 Field Return B17 No connection A18 NC B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012...

Page 324: ...an be made on an Auxiliary I O Terminal that is attached to the I O carrier If the module is installed on a Compact Terminal style I O Carrier IC200CHS022 025 shield connections can be made on an Auxiliary I O Terminal that is mounted near the I O carrier Be sure to ground the Auxiliary I O Terminal Strip if you plan to use it for this purpose If the module is installed on a Connector style I O Ca...

Page 325: ... terminals and the data that is output by the module Voltage 12 10 8 6 4 2 0 2 4 6 8 10 12 32768 16384 0 16383 32767 Count 0mV 0 3125mV 2 1 0 1 0 3125mV 0 625mV 0 3125mV 1 counts The following equations can be used to calculate count values Counts Input Voltage x 32000 10V Operating Range The operating range for the IC200ALG261 module is shown in the following graph Common Mode Voltage 30 20 10 0 ...

Page 326: ...lied from an external source Intelligent processing for this module is performed by the CPU or NIU The module provides 8 words of analog input data LED Indicators The green OK LED is on when backplane power is present internally generated field power is functioning properly the module has been configured and the module has been recognized on the backplane Diagnostics The module reports a Loss of I...

Page 327: ...l Power Open wire detection of 4 20mA signals only Input Characteristics Input current 4 to 20mA default no terminal jumper installed 0 to 20mA with terminal jumper installed Common Mode Range 10V to 10V Common mode rejection 70db Input Impedance 100 Ohms Accuracy 0V Common Mode 25 degrees C 0 to 60 degrees C 0 3 typical of full scale 0 5 maximum of full scale 1 maximum of full scale Resolution 0 ...

Page 328: ...5 B9 No connection A10 Input 5 B10 No connection A11 Input 6 B11 No connection A12 Input 6 B12 No connection A13 Input 7 B13 No connection A14 Input 7 B14 No connection A15 Input 8 B15 No connection A16 Input 8 B16 No connection A17 Field Return B17 No connection A18 Jumper B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 AI1 1 2 3 4 5 6 ...

Page 329: ...urrent 8 Channels Jumper Selections A jumper selects the current input range Jumper Range None 4 20mA Installed from A18 to A17 0 20mA Wiring Examples Input 1 Input 1 Jumper Field Return Jumper Wire Terminal Connections Current Source Current Source Input 8 Input 8 An external source must be provided to power input transceivers PD Fsupply com ...

Page 330: ...e is installed on a Compact Terminal style I O Carrier IC200CHS022 025 shield connections can be made on an Auxiliary I O Terminal that is mounted near the I O carrier Be sure to ground the Auxiliary I O Terminal Strip if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal ...

Page 331: ... 1counts 0 20mA Range 4 20mA Range Note 2 4 20mA Range 20 000mA 32000 20 3835mA 32767 20 384mA 32000 Note 1 4 20mA Range 4 000mA 0 4 077mA 154 4 0765mA 0 The following equations can be used to calculate count values 4 20mA Range Counts Current in mA 4mA x 32000 16mA 0 20mA Range Counts Current in mA x 32000 20mA Note 1 In 4 20mA mode signal inputs below 4 077mA are converted to zero counts Note 2 ...

Page 332: ... IC200ALG262 Analog Input Module 15 Bit Differential Current 8 Channels Operating Range The operating range for the IC200ALG262 module is shown in the following graph Common Mode Voltage V 15 10 5 0 5 10 15 0 5 10 15 20 Input Current mA PD Fsupply com ...

Page 333: ...IU The module provides 15 words of analog input data LED Indicators The green OK LED is on when backplane power is present internally generated field power is functioning properly the module has been configured the module has been recognized on the backplane and all diagnostic tests are executing as expected Diagnostics The module reports a Loss of Internal Power fault for field side circuits The ...

Page 334: ...s None Diagnostics Loss of Internal Power A D conversion malfunction greater than 6 of full scale Input Characteristics Input voltage 10V to 10V Input Impedance 100K Ohms minimum Accuracy at 25 degrees C 0 to 60 degrees C 0 3 typical of full scale 0 5 maximum of full scale 1 maximum of full scale Resolution 15 bits 0 3125mV 1 count Filter response 3dB Corner Freq 32 Hz 20 Update rate per module 7 ...

Page 335: ...ection A11 V11 B11 No connection A12 V12 B12 No connection A13 V13 B13 No connection A14 V14 B14 No connection A15 V15 B15 No connection A16 NC B16 No connection A17 Return common B17 No connection A18 NC B18 No connection Note All inputs are single ended and share a common return Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 1 2 3 4 5 6 7 8 9 11 12 13 ...

Page 336: ...turn common V 15 V 14 NC Shorting Bar or Auxiliary I O Terminal Strip Terminal A Connections Voltage Source Voltage Source An optional Shorting Bar or Auxiliary I O Terminal Strip can be used for wiring convenience when multiple Return paths need to be wired together An external source must be provided to power input transceivers PD Fsupply com ...

Page 337: ... If the module is installed on a Compact Terminal style I O Carrier IC200CHS022 025 shield connections can be made on an Auxiliary I O Terminal that is mounted near the I O carrier Be sure to ground the Auxiliary I O Terminal Strip if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interpos...

Page 338: ...between the input voltage measured at the field terminals and the data that is output by the module Count and Input Voltage Voltage 12 10 8 6 4 2 0 2 4 6 8 10 12 32768 16384 0 16383 32767 Count 0mV 0 3125mV 2 1 0 1 0 3125mV 0 625mV 0 3125mV 1 counts The following equation can be used to calculate count values Counts Input Voltage x 32000 10V PD Fsupply com ...

Page 339: ...rom an external source Intelligent processing for this module is performed by the CPU or NIU The module provides 15 words of analog input data LED Indicators The green OK LED is on when backplane power is present internally generated field power is functioning properly the module has been configured and the module has been recognized on the backplane Diagnostics The module reports a Loss of Intern...

Page 340: ...cs Loss of Internal Power Open wire detection of 4 20mA signals only Input Characteristics Input current 4 to 20mA default no terminal jumper installed 0 to 20mA with terminal jumper installed Input Impedance 100 Ohms Accuracy at 25 degrees C 0 to 60 degrees C See Notes 1 2 3 0 3 typical of full scale 0 5 maximum of full scale 1 maximum of full scale Resolution 15 bits 0 5µA 1 counts for 4 20mA ra...

Page 341: ...B11 No connection A12 I12 B12 No connection A13 I13 B13 No connection A14 I14 B14 No connection A15 I15 B15 No connection A16 Range JMPR B16 No connection A17 Return common B17 No connection A18 NC B18 No connection Note All inputs are single ended and share a common return Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 1 2 3 4 5 6 7 8 9 11 12 13 14 15 1...

Page 342: ... to A17 0 20mA Wiring Examples I 13 I 2 I 3 I 1 Return common I 15 I 14 Range JMPR Jumper Wire Auxiliary Terminal Strip or Shorting Bar Terminal A Connections Current Source Current Source An optional Auxiliary I O Terminal Strip or Shorting Bar can be used for wiring convenience when multiple Return paths need to be wired together An external source must be provided to power input transceivers PD...

Page 343: ... If the module is installed on a Compact Terminal style I O Carrier IC200CHS022 025 shield connections can be made on an Auxiliary I O Terminal that is mounted near the I O carrier Be sure to ground the Auxiliary I O Terminal Strip if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interpos...

Page 344: ...192mA 0 5µA 1counts 10 241875mA 10 240625mA 10 24125mA 16386 16385 16384 10 240mA 0 625µA 1counts 0 20mA Range 4 20mA Range Note 2 4 20mA Range 20 000mA 32000 20 3835mA 32767 20 384mA 32000 Note 1 4 20mA Range 4 000mA 0 4 077mA 154 4 0765mA 0 The following equations can be used to calculate count values 4 20mA Range Counts Current in mA 4mA x 32000 16mA 0 20mA Range Counts Current in mA x 32000 20...

Page 345: ...10 48 VersaMax Modules Power Supplies and Carriers User s Manual March 2003 GFK 1504K 10 PD Fsupply com ...

Page 346: ... IC200ALG322 Analog Output Module 12 Bit Voltage 10 to 10VDC 4 Channels IC200ALG325 Analog Output Module 13 Bit Voltage 8 Channels IC200ALG326 Analog Output Module 13 Bit Current 8 Channels IC200ALG327 Analog Output Module 13 Bit Voltage 12 Channels IC200ALG328 Analog Output Module 13 Bit Current 12 Channels IC200ALG331 Analog Output Module 16 Bit Voltage Current 1500VAC Isolation 4 Channels Chapt...

Page 347: ...r the outputs Intelligent processing for this module is performed by the CPU or NIU The module receives 4 words of analog output data LED Indicators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is on when backplane power is present to the module Diagnostics The module reports a Loss of User Side Power fault for field side circu...

Page 348: ...r Supply Recommended range 18 to 30VDC including ripple Current consumption at recommended range 160mA max including load current 12V operation range 9 6 to 15VDC 12VDC nominal including ripple Current consumption at 12V range 240mA max including load current Output Characteristics Output current 4 to 20mA Load characteristics Resistive Capacitive Inductive 0 to 1250 Ohms maximum 0 1µF maximum 0 5...

Page 349: ...ld Termination Point A11 I OUT 4 B11 No connection A12 RET 4 B12 Shield Termination Point A13 No connection B13 JMP 1A A14 No connection B14 JMP 1B A15 No connection B15 No connection A16 No connection B16 No connection A17 DC B17 No connection A18 DC B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 JMP1 AQ1 Shield Connections AQ2 AQ3 AQ4...

Page 350: ...ne power or communications are interrupted or the PLC is stopped With a jumper installed if such conditions occur outputs default to 4mA This should only be changed with field power and backplane power removed Jumper Default None Hold Last State JMP 1 4mA Wiring Example IOUT 4 RET 4 JMP 1A JMP 1B Field Power Field Return IOUT 1 RET 1 Shield Shield 24VDC Load Load Jumper installed default to 4mA no...

Page 351: ...ds Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal IC200CHS011 012 015 Be sure to ground the Interposing Terminal It is recommended to use a shielded interposing cable as well between the Interposing Terminal...

Page 352: ...ut Current 12 004mA 12 008mA 16024 16016 16008 16000 12 000mA 12 012mA 0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000 Count 24 20 16 12 8 4 0 mA 32767 8 counts 4µA The following equation can be used to calculate specific output currents Iout 4mA count 32760 x 16 38mA The count value must be a multiple of 8 If the module receives a count value that is not a multiple of 8 it rounds the v...

Page 353: ...l The thermal derating is not affected by the type of carrier on which the module is installed The total load requirement includes the impedance of the transducer being driven At higher ambient temperatures it may be necessary to add resistance in series with the load to reach the minimum load requirement A A B A B B Ambient Temperature Minimum Load Resistance per Channel Ohms 60ºC 50ºC 55ºC 45ºC ...

Page 354: ...Network Interface Unit The module receives 4 words of analog output data LED Indicators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is on when backplane power is present to the module Diagnostics The module reports a Loss of User Side Power fault for field side circuits Configuration Parameters The module is easily set up with...

Page 355: ...agnostics Loss of User Side Power External Power Supply Recommended range 18 to 30VDC including ripple Current consumption at recommended range 160mA max including load current 12V operation range 9 6 to 15VDC 12VDC nominal including ripple Current consumption at 12V range 210mA max including load current Output Characteristics Output voltage 0 to 10 24VDC Load characteristics Resistive Capacitive...

Page 356: ...A11 V OUT 4 B11 No connection A12 RET 4 B12 Shield Termination Point A13 No connection B13 JMP1A A14 No connection B14 JMP1B A15 No connection B15 No connection A16 No connection B16 No connection A17 Field Return B17 No connection A18 Field Power B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 JMP1 AQ1 Shield Connections AQ2 AQ3 AQ4 1 2...

Page 357: ...ld their last state the last commanded value from the backplane if backplane power or communications are interrupted or the PLC is stopped With a jumper installed if such conditions occur outputs default to 0 volts This should only be changed with field power and backplane power removed Jumper Selects None Hold Last State JMP 1 Default to 0 Wiring Example VOUT 4 RET 4 Field Power Field Return VOUT...

Page 358: ... ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal IC200CHS011 012 015 Be sure to ground the Interposing Terminal It is recommended to use a shielded interposing cable as well between the Interposing Terminal and the Conn...

Page 359: ...Output Voltage 0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000 12 11 10 9 8 7 6 5 4 3 2 1 0 Count Voltage 5 0125V 5 0150V 16040 16032 16024 16016 5 0100V 5 0175V 8 counts 2 5mV Voltage can be calculated using the following equation Vout analog counts x 10 25 32768 The count value must be a multiple of 8 If the module receives a count value that is not a multiple of 8 it rounds the value...

Page 360: ...Network Interface Unit The module receives 4 words of analog output data LED Indicators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is on when backplane power is present to the module Diagnostics The module reports a Loss of User Side Power fault for field side circuits Configuration Parameters The module is easily set up with...

Page 361: ...t Diagnostics Loss of User Side Power External Power Supply Recommended range 18 to 30VDC including ripple Current consumption at recommended range 160mA max including load current 12V operation range 9 6 to 15VDC 12VDC nominal including ripple Current consumption at 12V range 210mA max including load current Output Characteristics Output voltage 10 24VDC Load characteristics Resistive Capacitive ...

Page 362: ...11 V OUT 4 B11 No connection A12 RET 4 B12 Shield Termination Point A13 No connection B13 JMP 1A A14 No connection B14 JMP 1B A15 No connection B15 No connection A16 No connection B16 No connection A17 Field Return B17 No connection A18 Field Power B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 JMP1 AQ1 Shield Connections AQ2 AQ3 AQ4 1 ...

Page 363: ...old their last state the last commanded value from the backplane if backplane power or communications are interrupted or the PLC is stopped With a jumper installed if such conditions occur outputs default to 0 volts This should only be changed with field power and backplane power removed Jumper Selects None Hold Last State JMP 1 Default to 0 Wiring Example VOUT 4 RET 4 Field Power Field Return VOU...

Page 364: ...o ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal IC200CHS011 012 015 Be sure to ground the Interposing Terminal It is recommended to use a shielded interposing cable as well between the Interposing Terminal and the Con...

Page 365: ...utput Voltage 32000 25600 19200 12800 6400 0 6400 12800 19200 25600 32000 12 10 8 6 4 2 0 2 4 6 8 10 12 Count Voltage 5 0150V 5 0200V 16064 16048 16032 16016 5 0100V 5 0250V 16 counts 5mV Voltage can be calculated using the following equation Vout analog counts x 20 5 65535 The count value must be a multiple of 16 If the module receives a count value that is not a multiple of 16 it rounds the valu...

Page 366: ... output data LED Indicators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is on when backplane power is present to the module Diagnostics The module reports a Loss of User Side Power fault for field side circuits Configuration Parameters The module has a default output range of 10VDC to 10VDC bipolar but is easily set up with a ...

Page 367: ...rent consumption 5V output 50 mA maximum External power supply Range Current consumption 18 to 30VDC including ripple 102mA maximum Thermal derating None Configuration parameters Range output default Diagnostics Loss of User Side Power Output Characteristics Output voltage 10 24 to 10 24VDC bipolar range 0 to 10 24VDC unipolar range Load characteristics Resistive Capacitive 5000 Ohms minimum 1 0µF...

Page 368: ...3 No connection B13 Shield Termination Point A14 No connection B14 No connection A15 No connection B15 No connection A16 No connection B16 No connection A17 Shield Termination Point B17 Field Return A18 Shield Termination Point B18 Field Power Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 11 12...

Page 369: ...Range None 10V to 10V Installed 0V to 10V Hold Jumper If no jumper is installed on pins B2 and B3 outputs hold their last state the last commanded value from the backplane if backplane power or communications are interrupted or the PLC is stopped With a jumper installed outputs default to 0V This should only be changed with the field power and backplane power removed Hold Jumper JMP 2 Output Defau...

Page 370: ...nd the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal IC200CHS011 012 015 Be sure to ground the Interposing Terminal It is recommended to use a shielded interposing cable as well between the Interposing Terminal and the Connector...

Page 371: ...ipolar range Count vs Output Voltage Unipolar 0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000 12 11 10 9 8 7 6 5 4 3 2 1 0 Count Voltage 5 0075V 5 00875V 16032 16028 16024 16020 5 00625V 5 0100V 4 counts 1 25mV Voltage can be calculated using the following equation Vout analog counts x 10 24 32768 The count value must be a multiple of 4 If the module receives a count value that is not a...

Page 372: ...s Output Voltage Bipolar 32000 25600 19200 12800 6400 0 6400 12800 19200 25600 32000 12 10 8 6 4 2 0 2 4 6 8 10 12 Count Voltage 5 0075V 5 00875V 16032 16028 16024 16020 5 00625V 5 0100V 4 counts 1 25mV Voltage can be calculated using the following equation Vout analog counts x 20 48 65536 The count value must be a multiple of 4 If the module receives a count value that is not a multiple of 4 it r...

Page 373: ...U or NIU The module receives 8 words of analog output data LED Indicators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is on when backplane power is present to the module Diagnostics The module reports a Loss of User Side Power fault for field side circuits Configuration Parameters The module can be configured for either the 4 ...

Page 374: ... 185 mA maximum all 8 outputs at full scale Thermal derating None Configuration parameter Range output default Diagnostics Loss of User Side Field Power Output Characteristics Output current 4 to 20mA default 0 to 20mA configured with jumper Load characteristics Resistive Capacitive Inductive 0 to 800 Ohms maximum 0 1µF maximum 0 5H maximum Accuracy 25 deg C 0 to 60 degrees C 0 3 of full scale typ...

Page 375: ...ermination Point A13 No connection B13 Shield Termination Point A14 No connection B14 No connection A15 No connection B15 No connection A16 No connection B16 No connection A17 Shield Termination Point B17 DC A18 Shield Termination Point B18 DC Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 AQ7 AQ8 JMP1 JMP2 AQ5 Shield Connections AQ6 1 2 3 4 5 6 7 8 9 11...

Page 376: ...corresponding parameter in the hardware configuration must be adjusted accordingly Hold Jumper Default None Hold Last State JMP 2 0 4mA The Default Low End of Range value can be either 4mA or 0mA The default depends on the PLC status output current range selected and whether the module is controlled by a VersaMax PLC CPU or a Network Interface Unit NIU module In some cases the module will output 0...

Page 377: ... Terminal Strip IC200TBM001 002 or 005 can also be added to the Terminal style I O Carriers to aid in grounding shields Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal IC200CHS011 012 015 Be sure to ground th...

Page 378: ...ive value commands to the low end of range The illustration below shows the relationship between output signal strength and commanded AQ counts It depicts the step change in output current level for various command values Not every command value results in a change in the output current level due to the module s resolution 12 0075mA 0 8000 16000 24000 32767 AQ Count 24 20 16 12 8 4 0 mA 12 0025mA ...

Page 379: ...s 12 words of analog output data LED Indicators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is on when backplane power is present to the module Diagnostics The module reports a Loss of User Side Power fault for field side circuits Configuration Parameters The module has a default output range of 10VDC to 10VDC bipolar but is e...

Page 380: ...5V output 50mA maximum External power supply Range Current consumption 18 to 30VDC including ripple 112mA maximum Thermal derating None Configuration parameters Range output default Diagnostics Loss of User Side Power Output Characteristics Output voltage 10 24 to 10 24VDC bipolar range 0 to 10 24VDC unipolar range Load characteristics Resistive Capacitive 5000 Ohms minimum 1 0µF maximum Accuracy ...

Page 381: ... A13 Shield Termination Point B13 Shield Termination Point A14 V OUT 11 B14 No connection A15 RTN 11 12 B15 No connection A16 V OUT 12 B16 No connection A17 Shield Termination Point B17 Field Return A18 Shield Termination Point B18 Field Power Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 11 12...

Page 382: ...10V Installed 0V to 10V Hold Jumper If no jumper is installed on pins B2 and B3 outputs hold their last state the last commanded value from the backplane if backplane power or communications are interrupted or the PLC is stopped With a jumper installed outputs default to 0V This should only be changed with the field power and backplane power removed Hold Jumper JMP 2 Output Default None Hold Last ...

Page 383: ...lds Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal IC200CHS011 012 015 Be sure to ground the Interposing Terminal It is recommended to use a shielded interposing cable as well between the Interposing Termina...

Page 384: ... vs Output Voltage Unipolar 0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000 12 11 10 9 8 7 6 5 4 3 2 1 0 Count Voltage 5 0075V 5 00875V 16032 16028 16024 16020 5 00625V 5 0100V 4 counts 1 25mV Voltage can be calculated using the following equation Vout analog counts x 10 24 32768 The count value must be a multiple of 4 If the module receives a count value that is not a multiple of 4 it ...

Page 385: ...polar range Count vs Output Voltage Bipolar 32000 25600 19200 12800 6400 0 6400 12800 19200 25600 32000 12 10 8 6 4 2 0 2 4 6 8 10 12 Count Voltage 5 0075V 5 00875V 16032 16028 16024 16020 5 00625V 5 0100V 4 counts 1 25mV Voltage can be calculated using the following equation Vout analog counts x 20 48 65536 The count value must be a multiple of 4 If the module receives a count value that is not a...

Page 386: ...ves 12 words of analog output data LED Indicators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is on when backplane power is present to the module Diagnostics The module reports a Loss of User Side Power fault for field side circuits Configuration Parameters The module can be configured for either the 4 20 mA or 0 20 mA output ...

Page 387: ...maximum no load 270 mA maximum all 12 outputs at full scale Thermal derating See diagram Configuration parameter Range output default Diagnostics Loss of User Side Field Power Output Characteristics Output current 4 to 20mA default 0 to 20mA configured with jumper Load characteristics Resistive Capacitive Inductive 0 to 800 Ohms maximum 0 1µF maximum 0 5H maximum Accuracy 25 deg C 0 to 60 degrees ...

Page 388: ...nt B13 Shield Termination Point A14 I OUT 11 B14 No connection A15 RET B15 No connection A16 I OUT 12 B16 No connection A17 Shield Termination Point B17 DC A18 Shield Termination Point B18 DC Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 AQ11 AQ12 AQ9 AQ10 AQ7 AQ8 JMP1 JMP2 AQ5 Shield Connections AQ6 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 1 2 3 4 5 6...

Page 389: ...ower removed The corresponding parameter in the hardware configuration must also be adjusted accordingly Hold Jumper Default None Hold Last State JMP 2 0 4mA The Default Low End of Range value can be either 4mA or 0mA The default depends on the PLC status output current range selected and whether the module is controlled by a VersaMax PLC CPU or a Network Interface Unit NIU module In some cases th...

Page 390: ...200TBM001 002 or 005 can also be added to the Terminal style I O Carriers to aid in grounding shields Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal IC200CHS011 012 015 Be sure to ground the Interposing Term...

Page 391: ... converts any negative value commands to the low end of range The illustration below shows the relationship between output signal strength and commanded AQ counts It depicts the step change in output current level for various command values Not every command value results in a change in the output current level due to the module s resolution 12 0075mA 0 8000 16000 24000 32767 AQ Count 24 20 16 12 ...

Page 392: ... thermal deratings for this module on certain carriers at 30VDC with the module and DIN rail in the orientations shown There is no derating at 30V in other orientation and carrier combinations To meet thermal derating requirements inactive channels should be distributed evenly across the total number of output For example the A orientation graph below reflects the derating with channels 1 5 and 9 ...

Page 393: ... ANALOG OUTPUT 16BIT VOLT CURR ISO 4CH OK FLD PWR IND CONT EQ FOR HAZ LOC CLASS 1 DIV 2 GROUPS ABCD Temp Code T4A Ambient 60C CLASS I ZONE 2 GROUP IIC Ex nA IIC 0C To 60C Ex nV II Demko No 98Y 125014 An external 24V power supply is required for the outputs In current mode a separate power supply may be required for isolated outputs The module receives 4 words of analog output data from the system ...

Page 394: ...ernal power supply Range Current consumption 19 5 to 30VDC including ripple 100mA maximum plus load currents Thermal derating None Diagnostics High Low Limit Over Underrange Open Wire Loss of Field Power Supply Non volatile memory fault Output Characteristics Output operating range Current mode 4 to 20mA Voltage mode 10VDC Accuracy at 25 degrees C 0 1 maximum of full scale Temperature coefficient ...

Page 395: ...ted to B17 and B18 to operate the module Voltage outputs are powered from the module For each channel V is positive with respect to V when the channel s output data is positive Current outputs act as current regulators and require a supply to power the load The current loop can be connected as a current source or current sink to the load Loads are isolated if the loop supply is isolated However if...

Page 396: ... style I O Carriers to aid in grounding shields Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal IC200CHS011 012 015 Be sure to ground the Interposing Terminal It is recommended to use a shielded interposing c...

Page 397: ...uts 0 Field and logic power configured Outputs are scaled and follow program data Module defaults due to loss of communications or other cause Outputs are set to configured default value or Hold Last State In I O Station with NIU outputs are set to 0 Loss of backplane power after configuration Outputs are set to Hold Last State if configured for Hold Last State operation or to 0 if default was con...

Page 398: ...0mA on an current channel or 12 5 volts on a voltage channel Open Wire The module reports an Open Wire fault on current outputs if the configuration of the low end of the range is greater than or equal to approximately 2 0 mA but the output is not detecting current Loss of Field Power Supply The module reports a Loss of Field Power fault if field power is not present also indicated by the FLD PWR ...

Page 399: ...rrent Voltage Specifies whether the channel will be a voltage or current output If the Channel type is Current the range is 4 to 20mA If Channel type is Voltage the range is 10 to 10V I Current I Current V Voltage Channel Active Specifies if the channel should output data received from the CPU or NIU If a channel is inactive space is still allocated for it Active Inactive off Active on Span Low Ac...

Page 400: ...for each channel can be configured independently Scaling is configured by selecting corresponding low and high engineering units values and low and high internal values counts for two points During operation the module will use the straight line defined by these two pairs of configured scaling values to convert internal values to current or voltage signal levels that represent appropriate engineer...

Page 401: ...3 feet second 10 0 5 0 9 0 Velocity Output Voltage 200 100 50 150 50 20 60 1 5V 20 ft sec 9 0V 180 ft sec For engineering units of feet per second the following scaling values are used Low engineering units 20 ft sec High engineering units 180 ft sec Low span units 1500 millivolts High span units 9000 millivolts An output value of 5 0 volts would be scaled to an engineering value of 00073 ft sec I...

Page 402: ...es IC200ALG430 Analog Mixed Module 12 Bit Input Current 4 Channels and Output Current 2 Channels IC200ALG431 Analog Mixed Module 12 Bit 0 to 10VDC Input 4 Channels and Output 2 Channels IC200ALG432 Analog Mixed Module 12 Bit 10VDC Input 4 Channels and Output 2 Channels Chapter 12 PD Fsupply com ...

Page 403: ...analog output data LED Indicators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is on when backplane power is present to the module Diagnostics The module reports a Loss of User Side Power fault for field side circuits I O Defaults The module is easily set up with a jumper for the outputs to either hold their last states or defa...

Page 404: ...sumption at 12V range 215mA max including load current Input Characteristics Input current 4 to 20mA Input Impedance 200 Ohms maximum Accuracy 0V Common Mode Voltage at 25 degrees C 0 to 60 degrees C 0 3 typ of full scale 0 5 max of full scale 1 maximum of full scale Resolution 4µA 8 counts Filter response 5 0ms Update rate per module 0 4ms Common mode voltage 30V Channel to channel crosstalk reje...

Page 405: ...IN 3 B10 Shield Termination Point A11 I IN 4 B11 No connection A12 I IN 4 B12 Shield Termination Point A13 No connection B13 JMP1A A14 No connection B14 JMP1B A15 No connection B15 No connection A16 No connection B16 No connection A17 Field Return B17 No connection A18 Field Power B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 JMP1 AQ1 ...

Page 406: ...unications are interrupted or the PLC is stopped With a jumper installed if such conditions occur outputs default to 4mA This should only be changed with field power and backplane power removed Jumper Selects None Hold Last State JMP 1 Default to 4mA Wiring Examples Current Inputs Current Source Current Source I In 1 I In 1 JMP 1A JMP 1B Field Power Field Return I Out 1 RET 1 Shield 24VDC Load I O...

Page 407: ...C200TBM001 002 or 005 can also be added to the Terminal style I O Carriers to aid in grounding shields Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal IC200CHS011 012 015 Be sure to ground the Interposing Ter...

Page 408: ...rrent 12 202mA 0 8192 16384 24576 32767 Count 24 20 16 12 8 4 0 mA 12 194mA 12 198mA 16408 16400 16392 16384 12 19mA 8 counts 4µA The following equation can be used to calculate counts values Counts Current in mA 4mA x 32768 16 38mA For a change to be seen in the reported count value input current must be increased by at least 4µA If the module receives an increase less than 4µA the previous count...

Page 409: ...rrent The range spans between 4mA and 20mA 12 004mA 12 008mA 16024 16016 16008 16000 12 000mA 12 012mA 0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000 Count 24 20 16 12 8 4 0 mA 32767 8 counts 4µA The following equation can be used to calculate specific output currents Iout 4mA count 32760 x 16 38mA The count value must be a multiple of 8 If the module receives a count value that is not...

Page 410: ...ators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is on when backplane power is present to the module Diagnostics The module reports a Loss of User Side Power fault for field side circuits I O Defaults The module is easily set up with a jumper for the outputs to either hold their last states or default to 0V if backplane power...

Page 411: ...ncluding load current 12V operation range 9 6 to 15VDC 12VDC nominal including ripple Current consumption at 12V range 175mA max including load current Input Characteristics Input voltage 0 to 10V Input Impedance 120kOhms minimum Accuracy at 25 degrees C Accuracy at 0 to 60 degrees C 0 3 typical of full scale 0 5 maximum of full scale 1 maximum of full scale Resolution 2 5mV 8 counts Filter respon...

Page 412: ... A11 V IN 4 B11 No connection A12 V IN Return B12 Shield Termination Point A13 No connection B13 JMP1A A14 No connection B14 JMP1B A15 No connection B15 No connection A16 No connection B16 No connection A17 Field Return B17 No connection A18 Field Power B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 JMP1 AQ1 AQ2 Shield Connections AI1 A...

Page 413: ...e power or communications are interrupted or the PLC is stopped With a jumper installed if such conditions occur outputs default to 0 volts This should only be changed with field power and backplane power removed Jumper Selects None Hold Last State JMP 1 Default to 0 Wiring Examples V Out 2 V Out RET 2 Field Power Field Return V Out 1 V Out RET 1 JMP 1A JMP 1B Shield Shield 24VDC Load Load Jumper ...

Page 414: ...05 can also be added to the Terminal style I O Carriers to aid in grounding shields Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal IC200CHS011 012 015 Be sure to ground the Interposing Terminal It is recomme...

Page 415: ...ount vs Input Voltage Voltage 12 10 8 6 4 2 0 2 4 6 8 10 12 0 8192 16384 24576 32767 Count 5 1225V 5 125V 16408 16400 16392 16384 5 12V 5 1275V 8 counts 2 5mV The following equation can be used to calculate counts values Counts Voltage In x 3200 The count value is returned as a multiple of 8 A voltage that would return a count value using the above equation which is not a multiple of 8 will return...

Page 416: ...0 9 8 7 6 5 4 3 2 1 0 Count Voltage 5 0125V 5 0150V 16040 16032 16024 16016 5 0100V 5 0175V 8 counts 2 5mV Voltage can be calculated using the following equation Vout analog counts x 10 25 32768 The count value must be a multiple of 8 If the module receives a count value that is not a multiple of 8 it rounds the value down to the closest multiple of 8 For example Count Voltage 16024 5 0125V 16030 ...

Page 417: ... data LED Indicators The green FLD PWR LED indicates the presence of user side power for the analog field side circuits The green OK LED is on when backplane power is present to the module Diagnostics The module reports a Loss of User Side Power fault for field side circuits I O Defaults The module is easily set up with a jumper for the outputs to either hold their last states or default to 0V if ...

Page 418: ...g load current 12V operation range 9 6 to 15VDC 12VDC nominal including ripple Current consumption at 12V range 175mA max including load current Input Characteristics Input voltage 10VDC Input Impedance 125kOhms minimum Accuracy at 25 degrees C Accuracy at 0 to 60 degrees C 0 3 typ of full scale 0 5 max of full scale 1 maximum of full scale Resolution 2 5mV 8 counts Filter response 5 0ms Update ra...

Page 419: ...mination Point A11 V IN 4 B11 No connection A12 V IN Return B12 Shield Termination Point A13 No connection B13 JMP1A A14 No connection B14 JMP1B A15 No connection B15 No connection A16 No connection B16 No connection A17 Field Return B17 No connection A18 Field Power B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 JMP1 AQ1 AQ2 Shield Con...

Page 420: ...stopped With a jumper installed if such conditions occur outputs default to 0V This should only be changed with field power and backplane power removed Jumper Default None Hold Last State JMP 1 0V Wiring Example V Out 2 V Out RET 2 Field Power Field Return V Out 1 V Out RET 1 JMP 1A JMP 1B Shield Shield 24VDC Load Load Jumper present selects default to 0 Voltage Inputs V In RET 4 V In RET 1 V In 1...

Page 421: ...BM001 002 or 005 can also be added to the Terminal style I O Carriers to aid in grounding shields Be sure to ground the Auxiliary I O Terminal Strip as well if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposing Terminal IC200CHS011 012 015 Be sure to ground the Interposing Terminal...

Page 422: ...e Voltage 12 10 8 6 4 2 0 2 4 6 8 10 12 0 8192 16384 24576 32767 Count 5 1225V 5 125V 16408 16400 16392 16384 5 12V 5 1275V 8 counts 2 5mV The following equation can be used to calculate counts values Counts Voltage In x 3200 The count value is returned as a multiple of 8 A voltage that would return a count value using the above equation which is not a multiple of 8 will return the next highest mu...

Page 423: ... 32000 12 10 8 6 4 2 0 2 4 6 8 10 12 Count Voltage 5 0150V 5 0200V 16064 16048 16032 16016 5 0100V 5 0250V 16 counts 5mV Voltage can be calculated using the following equation Vout analog counts x 20 5 65535 The count value must be a multiple of 16 If the module receives a count value that is not a multiple of 16 it rounds the value down to the closest multiple of 16 For example Count Voltage 1603...

Page 424: ...unter Module This chapter describes the following VersaMax Mixed Discrete Module IC200MDD841 Mixed Module 24VDC Positive Logic Input 20 Points Output 12 Point 4 High Speed Counter PWM or Pulse Train Configurable Points Chapter 13 PD Fsupply com ...

Page 425: ... 12 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 FLD PWR Q I I 8M89 When the module is installed in a VersaMax PLC its inputs and outputs can be re configured for a wide variety of applications The high speed counter inputs can be set up as standard high speed inputs as four type A counters as two type A counters plus one A quad B counter or as one type A quad B counter with homing capabilit...

Page 426: ...dule status On green indicates normal operation Flashing green indicates boot mode or update On Amber indicates self diagnostic error Off indicates no 3 3V power present Configuration Parameters The module has many features that are selectable by software configuration These features include Counter type Output stop mode Channel function Counter output enable Counter direction Counter mode Counter...

Page 427: ...The counter outputs use a default ON preset of 32 767 and an OFF preset of 0 If the count reaches the ON preset the counter s output is turned on If the count reaches the OFF preset the counter s output is turned OFF When the system is in Stop mode the High speed Counter outputs continue to respond to the counter inputs and the standard outputs turn off Output presets continue to operate as if the...

Page 428: ...o 30VDC Thermal derating See diagrams High Speed Channels Input frequency Type A Counter 80KHz maximum PWM Output frequency 2 KHz maximum Pulse Output frequency 5 KHz maximum Counter Output latency 0 5mS max between output point updates Input Characteristics Input voltage 24VDC nominal 0 to 30VDC On state voltage Off state voltage 15 0 to 30 0VDC 0 to 5 0 VDC On state current Off state current 3 0...

Page 429: ...4 Type A Counter Output PWM PT4 Output 4 PWM PT4 A5 Output 5 A6 Output 6 A7 Output 7 A8 Output 8 A9 Output 9 A10 Output 10 A11 Output 11 A12 Output 12 A13 Input 17 A14 Input 18 A15 Input 19 A16 Input 20 A17 DC for outputs 1 12 and inputs 17 20 A18 DC for outputs B1 Count1 Type B Phase 2 Type B2 Phase 2 B2 Preload Strobe 1 not used not used B3 Count2 Type B Phase 1 Type B2 Phase 1 B4 Preload Strobe...

Page 430: ...for connecting to this input group in order to meet IEC 1000 4 4 Output Connections Outputs are positive logic Current flows from the output to the load Four of the outputs are high speed outputs that can be PWM pulse train or high speed counter outputs Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 1 A B 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 11 12 13 14 15 ...

Page 431: ...an be on at the same time depends on the ambient temperature the external voltage and the orientation of the module and DIN rail A A B Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30ºC 25ºC 20ºC 15ºC 10ºC 5ºC 28 20 12 4 30VDC B A B A 24VDC C D D Ambient Temperature Number of Points On At the Same Time 32 24 16 8 60ºC 50ºC 55ºC 45ºC 40ºC 35ºC 30º...

Page 432: ...tput 1 2 3 4 Enable Specifies if the counter output is enabled If disabled the output is used as a standard output Enabled Enabled Disabled Counter 1 2 3 4 Direction Type A only Specifies whether count inputs increment or decrement the accumulator Up Up Down Counter 1 2 3 4 Mode Defines whether the counter wraps if the count limit is reached continuous or if it stops at the counter limit Continuou...

Page 433: ... the limit In the example below the counter has been configured to count on the low to high transition of the Pulse input The Count signal represents an internal signal that indicates where counting occurs with respect to the pulse input Pulse Input Count N 2 N 1 N Accumulator Value The Type A counter has an Accumulator register a Counts per Timebase register a Strobe register high limit low limit...

Page 434: ...lag when a strobe occurs The PLC or computer can clear this flag before the next strobe The Strobe input always loads the Strobe register with the Accumulator value regardless of the state of the Strobe flag Strobe Inputs can be used as Pulse Capture Inputs by using the Strobe status bits as a latch The Accumulator register contains the current count It can be set to a value supplied by the PLC or...

Page 435: ... a transition of either counter input The count direction is up if A leads B A B COUNT N Accumulator Value N 6 The count direction is down if A lags B Accumulator Value A B COUNT N N 6 The Type B counter has a Strobe register a Preload register a 16 bit Accumulator and a Counts per Timebase register These operate as described for Type A counters The Type B counter can have one output that is activ...

Page 436: ... the accumulator is incremented or decremented on a transition of either counter input The count direction is up if A leads B The count direction is down if A lags B The Type B counter has a Strobe register a Preload register a 16 bit Accumulator and a Counts per Timebase register These operate as described for Type A counters The Type B counter can have one output that is activated based on selec...

Page 437: ...igh state This signal may be taken from a limit or proximity switch located near the home position 5 The next transition to a high state on the Marker signal loads the home value into the counter accumulator This signal may be taken from a position indicator located on an electromechanical assembly 6 The module disables the home sequence feature and sets the I bit Home Sequence Complete The maximu...

Page 438: ...tput state indicates when the Accumulator value is between the Preset on and off points For example using the Type B counter OFF PRESET VALUE ON PRESET VALUE CORRESPONDING OUTPUT OFF ON TIME COUNTS ACCUMULATOR VALUE If the output is enabled for the HSC channel being used the output turns on as shown in the following table Preset closest to low limit Output ON Output OFF ON ON Preset OFF Preset OFF...

Page 439: ...cle of a PWM output versus the frequency of that PWM output Note that this relationship is based on a default Optical Isolator Correction factor value of 75μS See Optical Isolator Correction Factor on the next page For some frequencies this Optical Isolator Correction factor may be changed to further decrease the minimum duty cycle of that particular frequency Minimum Duty Cycle versus Frequency f...

Page 440: ...Pulse Train Complete status bit is set OFF When the Pulse Train is complete the module sets a status bit that can be read by the CPU or computer Note Once a Pulse Train is started it continues until it has completed or until its Output Enable Q bit goes to 0 Optical Isolator Correction Factor The performance of the optical isolators used in the module varies as the temperature changes This affects...

Page 441: ...Off The module outputs the specified number of pulses in varying pulse widths to produce a velocity profile similar to the one shown below After the last pulse is completed the module sets the channel s Pulse Train Complete bit Off and begins monitoring the channel s Start Pulse Train bit for another Off to On transition The Ramp feature results in a Pulse Train profile similar to the example show...

Page 442: ...Note that if the Ramp output is already decelerating when the Enable Output bit transitions from On to Off there is no change to the operation of the Pulse Train output Configuration When the module powers up or receives a new configuration it automatically sets up all Ramp channels to decelerate when the Output Enable bit goes OFF If a Ramp output should stop immediately the channel can be reconf...

Page 443: ...h output data counter operation continues normally Normal default setting The inputs continue to be processed by the module The outputs continue to operate as if the CPU NIU were present changing state to reflect the counter Accumulators Preset outputs can also be configured to operate in the following modes if the CPU stops providing output data Force Off All Preset outputs are turned off and rem...

Page 444: ... 24 Strobe Status 1 to 4 I 25 28 Preload Status 1 to 4 29 32 HSC Output Status 1 to 4 33 36 Pulse Train Complete 1 to 4 37 Home Complete 38 39 reserved 40 Status code present in Word Input 1 Word 1 Module Status Code Status Codes See the section Command Word Error Definitions at the end of this chapter Inputs 2 5 Counts per Timebase 1 to 4 AI 6 Accumulator register 1 7 Strobe register 1 8 Accumula...

Page 445: ...ard Outputs 1 to 12 Outputs 13 16 Clear Strobe Status Bit 1 to 4 Q 17 20 Clear Preload Status Bit 1 to 4 21 24 Enable HSC PWM Pulse Train Output 1 to 4 25 28 Start Pulse Train 1 to 4 29 Home Start 30 31 reserved 32 Clear Module Status bit Word 1 PWM Pulse Train Frequency 1 PWM output frequency range 22Hz to 2KHz Pulse Train pulse frequency range 1Hz to 5kHz Outputs 2 PWM Duty Cycle Number of Pulse...

Page 446: ...a Command Formats A Data Command uses 3 words of memory The contents of these 3 words are MSB LSB command word data word LSW where n counter 1 4 cc subcommand code dd data type 0n cc dd dd dd dd data word MSW In the total analog output AQ data used by the module there is room for 4 of these data commands which are arranged as follows Output Words 9 11 Command 1 Output Words 12 14 Command 2 Output ...

Page 447: ...is successful if all parameters are within the new range Example To change the upper limit of counter 1 to 10000 2710H load registers with Command word 0102 LS data word 2710 0n04 Load Accumulator Increment Offsets a counter Accumulator by up to 127 or 128 counts Only the LSB data is used with this command This can be done at any time even while the counter is counting at maximum rate However if a...

Page 448: ...default by entering the value 0001 in the LS data word Example reset the same Pulse Train output to Decelerate 0001 operation Command word 013B LS data word 0001 0n3C Load Acceleration Changes a Pulse Train output s acceleration The Ramp function must be enabled Both acceleration and deceleration can be selected from the range of 10 p s2 to 1 000 000 p s2 The default for both is 1 000 000 In the a...

Page 449: ...enabled Command Block The format for Data Commands is as follows MSB LSB command word data word LSW where n counter 1 4 cc subcommand code dd data type 0n cc dd dd dd dd data word MSW The command block used to send Data Commands is composed of 10 words as shown below All values are hexadecimal unless otherwise indicated Note that if the command block is not set up correctly unexpected operation ma...

Page 450: ...valid Channel 0x22 Load High Low Limit New limit places Preload value out of range 0x52 Load High Low Limit New limit places On Preset out of range 0x62 Load High Low Limit New limit places Off Preset out of range 0x72 Load High Low Limit New limit places Accumulator value out of range 0x81 Load Accumulator Load Accumulator Increment Accumulator value is out of range 0x91 Load Preload Preload valu...

Page 451: ...13 28 VersaMax Modules Power Supplies and Carriers User s Manual March 2003 GFK 1504K 13 PD Fsupply com ...

Page 452: ...ensing Modules This chapter describes the following temperature sensing VersaMax analog input modules IC200ALG620 Analog Input 16 Bit RTD 4 Channels IC200ALG630 Analog Input 16 Bit Thermocouple 7 Channels Chapter 14 PD Fsupply com ...

Page 453: ...his module The excitation current for the RTDs is provided by the module which automatically matches the excitation current to each configured RTD type The RTD Analog Input Module accepts inputs from 4 independent 3 wire and or 4 wire platinum nickel nickel iron or copper RTDs Module features include Selectable resistance measurements in tenths of ohms tenths of degrees Fahrenheit or tenths of deg...

Page 454: ...s The module reports over under range open wire non volatile memory storage high low alarm and input short diagnostics to the I O Fault Table Calibration The module automatically performs A D calibration at powerup Automatic calibration is then repeated periodically to compensate for changes in the ambient temperature Host Interface The RTD Input module provides 4 words of analog input data Compat...

Page 455: ...on volatile memory storage fault wiring fault high low alarm input short Update rate 60 Hz approximately 210 milliseconds per channel 50 Hz approximately 230 milliseconds per channel Normal mode rejection 60dB at 50 60 Hz 100 span Common mode rejection 120 dB at 50 60Hz 100 ohm imbalance Common mode voltage 3V maximum Normal mode voltage 5V maximum Digital Resolution 15 bits plus sign Operating te...

Page 456: ...on Point A11 In 3 B11 No connection A12 Return 3 B12 Shield Termination Point A13 Source 4 B13 No connection A14 In 4 B14 Shield Termination Point A15 In 4 B15 No connection A16 Return 4 B16 No connection A17 No connection B17 No connection A18 No connection B18 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002 005 IC200CHS012 015 1 2 3 4 5 6 7 8 9 11 12 13 14 15...

Page 457: ...BM001 002 or 005 If the module is installed on a Terminal style I O Carrier IC200CHS001 002 or 005 shield connections can be made on an Auxiliary I O Terminal that is attached to the I O carrier If the module is installed on a Compact Terminal style I O Carrier IC200CHS022 025 shield connections can be made on an Auxiliary I O Terminal that is mounted near the I O carrier Be sure to ground the Aux...

Page 458: ...ta and alarms If a channel is inactive space is still allocated for it Active Inactive off Active on Units The conversion type for each RTD Deg C tenths of ohms tenths of degrees C or tenths of degrees F RTD Type The type of RTD used for each channel 100 PT 385 10 PT 25 PT 25 5 PT 392 100 PT 385 100 PT 3902 100 PT 392 100 PT 3923 100 PT 3916 1K PT 375 10 CU 10 CU 427 50 CU 427 100 CU 427 100 NI 10...

Page 459: ...anges Engineering Units Ranges Tenths of Degrees 32767 to 32767 3276 7 to 3276 7 Tenths of Ohms 0 to 65535 0 Ohms to 6553 5 Ohms Low Alarm Limit and High Alarm Limit Each input channel can have a low alarm limit and a high alarm limit If an input reaches one of its limits the module reports the actual value and reports an alarm fault in the I O Fault Table Alarms do not stop the process or change ...

Page 460: ...kel Iron at 0 C α 00518 1K PT 375 1 KOhm Platinum α 00375 500 OHM Select UNITS of 1 10 Ohms 10 CU 10 Ohm Copper at 25 C IPTS 68 3000 OHM Select UNITS of 1 10 Ohms RTD Limits The table below lists the ohms and temperature limits for different RTD types RTD Type Low Ω Limit High Ω Limit Low Temp C High Temp C 10 Ohm Copper 25 C 6 13600 14 8200 75 00 150 00 10 Ohm Platinum 25 C 7 02000 37 2599 70 00 ...

Page 461: ...ocouple inputs as linearized temperature in tenths of degrees Celsius or Fahrenheit with or without cold junction compensation LED Indicators The green FLD PWR LED indicates the presence of both backplane power and field power for the analog field side circuits The absence of either backplane or field power turns off the FLD PWR LED The OK LED indicates module status On green indicates normal oper...

Page 462: ... the input value for cold junction If the module is configured to measure millivolts the result of the analog to digital conversion is a value reported in hundredths 1 100 of millivolts 625mV range reports tenths of millivolts The module automatically performs A D calibration at powerup Automatic calibration is then repeated periodically to compensate for changes in the ambient temperature New cal...

Page 463: ...mV 78 125mV 156 25mV 312 5mV 625mV Converter resolution 15 bits sign Cold junction compensation If used reference junction temperature is measured at thermocouple termination using a precision thermistor or supplied by system or by fixed configuration value Cold junction temperature error 0 25 degree Celsius local measurement To reduce temperature transients thermocouple terminations should not be...

Page 464: ...diagnostics on the input data No Yes No Channel Active Specifies if the channel should return data and alarms If a channel is inactive space is still allocated for it Active Inactive off Active on Engineering Units Specifies how the module will report input values 1 10 degrees C Millivolts 1 10 degrees C 1 10 degrees F Thermocouple Type The type of thermocouple present on each channel J None J K T...

Page 465: ...hes one of its limits the module reports the actual value and reports an alarm fault in the I O Fault Table Alarms do not stop the process or change the value of the input Alarm limits can be set anywhere over the dynamic range of the signal The range for each is 32 768 to 32 767 The high alarm limit must be greater than the low alarm limit If alarm reporting is not wanted alarm limits can be set ...

Page 466: ...nals IC200CHS014 which has a built in thermistor Using an Interposing Carrier allows the thermocouple connections to be placed farther away from the I O modules in the system which helps shield thermocouple connections from module heat If Local Cold Junction Compensation is configured and an Interposing Thermocouple I O Terminals is not used a separate thermistor must be installed directly at the ...

Page 467: ...om the I O modules in the system However it is also possible to mount the Thermocouple Module on one of the terminal style carriers box style spring style compact style or barrier style and provide Local Cold Junction Compensation by using a kit that includes the correct type of thermistor IC690ACC905 Both methods are shown below The thermistor kit must be installed on the A9 and A10 terminals of ...

Page 468: ...tion A10 Thermistor B10 Shield Termination Point A11 Channel 5 B11 No Connection A12 Channel 5 B12 Shield Termination Point A13 Channel 6 B13 No Connection A14 Channel 6 B14 Shield Termination Point A15 Channel 7 B15 No Connection A16 Channel 7 B16 No Connection A17 No Connection B17 No Connection A18 No Connection B18 No Connection Wiring Connections for Carriers with Two Rows of Terminals IC200C...

Page 469: ...f the module is installed on a Compact Terminal style I O Carrier IC200CHS022 025 shield connections can be made on an Auxiliary I O Terminal that is mounted near the I O carrier Be sure to ground the Auxiliary I O Terminal Strip if you plan to use it for this purpose If the module is installed on a Connector style I O Carrier IC200CHS003 the cable shield can be connected directly to an Interposin...

Page 470: ...less re configured If the Thermocouple Type parameter has been configured as none open circuit checking is not done After an Open Circuit fault condition is corrected the module takes a few seconds to return to normal operation During this time the module continues reporting the channel default input value After the module has recovered from the Open Circuit fault it returns to normal inputs and n...

Page 471: ...14 20 VersaMax Modules Power Supplies and Carriers User s Manual March 2003 GFK 1504K 14 PD Fsupply com ...

Page 472: ...GFK 1504K 15 1 Accessories This chapter describes the following VersaMax accessories IC200ACC301 I O Filler Module IC200ACC302 I O Input Simulator IC200ACC303 I O Shorting Bar Chapter 15 PD Fsupply com ...

Page 473: ...nst contamination and mechanical damage and also gives the installed equipment a finished appearance 1234567 831 IC200ACC301 FILLER NO ELECTRONICS The CPU or NIU at the head of the equipment sees the carrier where the I O Filler Module is installed as an empty slot In a VersaMax PLC system that will be configured using the configuration software the I O Filler Module and its carrier can be located...

Page 474: ...e Interposing Terminals IC200CHS012 or Auxiliary Terminals IC200TBM002 It can be installed in either the A or B terminals of the carrier Input Simulator Installed on B Terminals of CHS002 The Input Simulator can be installed in either the A or B terminals of the carrier depending on which module inputs should be controlled After inserting the pins of the Input Simulator tighten down the screws on ...

Page 475: ... Amps per point See the individual module descriptions to determine whether a shorting bar can be used for a particular module The figure below shows an example of how a Shorting Bar can be used to provide extra field wiring connections for an I O module A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 A11 A12 A13 A14 A15 A16 A17 A18 B11 B12 B13 B14 B15 B16 B17 B18 B10 A10 Q1 Q2 Q3 Q4 Q5 Q6 Q...

Page 476: ...GFK 1504K A 1 Panel Mounting Dimensions This section shows details for mounting the VersaMax modules Module Space Requirements Panel Mounting Details Appendix A PD Fsupply com ...

Page 477: ...N Rail When using a vertical DIN rail the CPU or NIU module must be installed at the bottom Some VersaMax I O modules require thermal derating The Thermal Derating section of these modules descriptions provides specific derating information In general mounting a module on a vertical DIN rail increases the ambient temperature around each module due to the cumulative effect of the rising heat Theref...

Page 478: ...mm 3 85in 105 4mm 4 15in b a 10 110 5mm 4 35in 132 6mm 5 20in 110 5mm 4 35in 33 0mm 1 30in 9 139 7mm 5 5in a a a 66 8mm 2 63in c a b 7 85 9mm 3 38in 132 6mm 5 20in a b 132 6mm 5 20in 1 a b 38 1mm 1 50in b 5 66 8mm 2 63in 132 6mm 5 20in a 132 6mm 5 20in 3 CPUE05 127mm 5 00in c a b 4 a 163 5mm 6 45in CPU005 106 7mm 4 20in 66 8mm 2 63in PD Fsupply com ...

Page 479: ...op switch b Allow adequate space for serial port cables c Allow adequate space for power wiring 3 CPU005 CPUE05 with Power Supply Module a Allow clearance for opening CPU door to access Run Stop switch b Allow adequate space for serial port cables c Allow adequate space for power wiring 4 Compact Terminal Style I O Carrier a Allow adequate space for device wiring 5 Expansion Receiver Module Commun...

Page 480: ...re shown on the following pages 200in 5 1mm 170in 4 3mm 170in 4 3mm 2 1 1 1 4Nm 10 12 IN LBS OF TORQUE SHOULD BE TO M3 5 6 32 STEEL SCREW THREADED INTO MATERIAL CONTAINING INTERNAL THREADS AND HAVING A MINIMUM THICKNESS OF 2 4mm 093 IN NOTES 1 TOLERANCES ON ALL DIMENSIONS ARE 0 1mm 0 005IN NON CUMULATIVE SEE NOTE 2 M3 5 6 SCREW 62in REF 15 9mm SPLIT LOCK WASHER FLAT WASHER CARRIER TAPPED HOLE IN P...

Page 481: ...nnector Style I O Carrier Shown Compact Terminal Style I O Carrier or Communications Carrier 000 340in 8 6mm 000 1 819in 46 2mm 689in REF 17 5mm IC200CPU001 CPU or Expansion Receiver Module to Terminal Style I O Carrier 340in 8 6mm 000 1 819in 46 2mm 689in REF 17 5mm C200CHS002 000 4 010in 101 9mm IC200CPU001 PD Fsupply com ...

Page 482: ...rrier Shown or Compact Terminal Style I O Carrier 000 IC200GBI001 000 689in REF 17 5mm 1 819in 46 2mm 2 419in 61 4mm 340in 8 6mm NIU to Terminal Style I O Carrier 000 689in REF 17 5mm 1 819in 46 2mm 2 419in 61 4mm IC200CHS002 000 4 010in 101 9mm IC200GBI001 340in 8 6mm PD Fsupply com ...

Page 483: ... Style I O Carrier 000 689in REF 17 5mm 1 819in 46 2mm 4 010in 101 9mm IC200CHS002 4 350in 110 5mm 8 360in 212 3mm IC200TBM002 4 350in 110 5mm IC200CHS002 000 Terminal Style Carrier to Connector Style Carrier shown Compact Terminal Style I O Carrier or Power Supply Booster Carrier 000 689in REF 17 5mm 1 819in 46 2mm IC200CHS002 000 4 010in 101 9mm 4 350in 110 5mm PD Fsupply com ...

Page 484: ...mensions A 9 A Connector Style I O Carrier to Connector Style I O Carrier shown Compact Terminal Style I O Carrier Communications Carrier or Power Supply Booster Carrier 000 689in REF 17 5mm 1 819in 46 2mm 000 2 630in 66 8mm PD Fsupply com ...

Page 485: ...g Terminals 000 689in REF 17 5mm 1 819in 46 2mm IC200CHS012 000 4 010in 101 9mm 4 350in 110 5mm 8 360in 212 3mm IC200CHS012 Connector Style I O Carrier shown or Compact Terminal Style I O Carrier to Terminal Style I O Carrier 000 689in REF 17 5mm 1 819in 46 2mm 000 2 630in 66 8mm IC200CHS002 6 640in 168 7mm PD Fsupply com ...

Page 486: ...IU Shown CPU or ERM Module IC200CHS002 IC200GBI001 IC200PWB001 IC200CHS006 9 270in 235 5mm 9 610in 244 1mm 13 620in 346 0mm 5 260in 113 6mm 000 2 630in 66 8mm 340in 8 6mm 13 960in 354 6mm 16 590in 421 4mm 19 220in 488 2mm IC200TBM002 IC200CHS002 IC200CHS003 IC200CHS003 IC200CHS003 Each expansion rack in an expansion system has an Expansion Receiver Module in slot 0 with additional modules as shown...

Page 487: ...A 12 VersaMax Modules Power Supplies and Carriers User s Manual March 2003 GFK 1504K A PD Fsupply com ...

Page 488: ...VAC 2 0 Amp 1 5 Amp 0 8 Amp 0 35 Amp 1 00 Amp 0 20 Amp 0 10 Amp 300 000 100 000 500 000 1 000 000 250VAC 250VAC 250VAC 250VAC 2 0 Amp 1 0 Amp 0 6 Amp 0 15 Amp 1 00 Amp 180 000 30 000 500 000 1 000 000 5 to 31VDC 5 to 31VDC 5 to 31VDC 5 to 31VDC 2 0 Amp 1 1 Amp 0 7 Amp 0 70 Amp 2 00 Amp 0 25 Amp 0 10 Amp 200 000 50 000 500 000 1 000 000 32 to 125VDC 0 2 Amp not rated 300 000 Power Factor 0 4 minimu...

Page 489: ...B 2 VersaMax Modules Power Supplies and Carriers User s Manual March 2003 GFK 1504K B PD Fsupply com ...

Page 490: ... Supply Load Requirements This appendix summarizes the DC load requirements of all types of VersaMax modules It also describes how to calculate the Power Supply requirements of a VersaMax system Appendix C PD Fsupply com ...

Page 491: ... 120 240VAC Expanded 3 3V Power Supply 1 5A 1 5A I3 3V 1 0A IC200PWR201 12VDC Power Supply 1 5A 1 5A I3 3V 0 25A IC200PWR202 12VDC Expanded 3 3V Power Supply 1 5A 1 5A I3 3V 1 0A Power Calculation Example In the example system listed below the maximum current draw on the Power Supply s 3 3V output by all of the modules will be 0 215 Amp Subtracting 0 215A from the Power Supply total output of 1 5A...

Page 492: ... Interface Module 250 10 IC200PBI001 Profibus Network Interface Module 450 10 IC200DBI001 DeviceNet Network Interface Module 160 10 IC200BEM102 Profibus Network Slave Module 350 IC200BEM103 DeviceNet Network Control Module 140 IC200BEM104 AS i Network Interface Module 350 IC200ETM001 Expansion Transmitter Module 44 IC200ERM001 Expansion Receiver Module Isolated 430 20 IC200ERM002 Expansion Receive...

Page 493: ...D840 Mixed Module 24VDC Positive Logic Input 20 Points Output Relay 2 0 Amp 12 Points 375 IC200MDD841 Mixed Module 24VDC Positive Logic Input 20 Points Output 12 Point 4 High Speed Counter PWM or Pulse Train Configurable Points 30 130 IC200MDD842 Mixed Module Output 24VDC Pos Logic 0 5A Grouped w ESCP 16 Points Input 24VDC Pos Neg Logic Grouped 16 Points 100 IC200MDD843 Mixed Module 24VDC Positive...

Page 494: ... 48VDC Positive Negative Logic Grouped 16 Points 70 IC200MDL636 Input Module 48VDC Positive Negative Logic Grouped 32 Points 140 IC200MDL640 Input Module 24VDC Positive Negative Logic 16 Points 25 IC200MDL643 Input Module 5 12VDC Positive Negative Logic Grouped 16 Points 70 IC200MDL644 Input Module 5 12VDC Positive Negative Logic Grouped 32 Point 140 IC200MDL650 Input Module 24VDC Positive Negativ...

Page 495: ...C 6 VersaMax Modules Power Supplies and Carriers User s Manual March 2003 GFK 1504K C PD Fsupply com ...

Page 496: ...C 4 Channels E3 IC200ALG325 Analog Output Module 13 Bit Voltage 8 Channels G6 IC200ALG326 Analog Output Module 13 Bit Current 8 Channels G7 IC200ALG327 Analog Output Module 13 Bit Voltage 12 Channels G6 IC200ALG328 Analog Output Module 13 Bit Current 12 Channels G7 IC200ALG331 Analog Output Module 16 Bit Voltage Current 1500VAC Isolation 4 Channels D7 IC200ALG430 Analog Mixed Module 12 Bit Input C...

Page 497: ...E8 IC200MDD851 Mixed Module Output 12 24VDC Pos Grouped 16 Pts Input 5 12VDC Pos Neg Grp16 Pts F3 IC200MDL140 Input Module 120VAC 8 Points B2 IC200MDL141 Input Module 240VAC 8 Points B3 IC200MDL143 Input Module 120VAC Isolated 8 Points B2 IC200MDL144 Input Module 240VAC Isolated 4 Points B3 IC200MDL240 Input Module 120VAC 16 Points B2 IC200MDL241 Input Module 240VAC16 Points B3 IC200MDL243 Input M...

Page 498: ...c 0 5 Amp w ESCP 16 Points C2 IC200MDL742 Output Module 24VDC Positive Logic 0 5 Amp w ESCP 32 Points C2 IC200MDL743 Output Module 5 12 24V DC Negative Logic 0 5 Amp 16 Points C2 IC200MDL744 Output Module 5 12 24VDC Negative Logic 0 5 Amp 32 Points C2 IC200MDL750 Output Module 12 24VDC Positive Logic 0 5 Amp 32 Points C2 IC200MDL930 Output Module Relay 2 0 Ampt Isolated Form A 8 Points C8 IC200MDL...

Page 499: ...D 4 VersaMax Modules Power Supplies and Carriers User s Manual March 2003 GFK 1504K D PD Fsupply com ...

Page 500: ...for IC200MDL144 7 13 Carrier requirement for IC200MDL244 7 27 Carriers 1 13 connecting 2 4 Color code on modules 1 9 Communications and signal wiring 2 11 Communications Modules for VersaMax 1 17 Compact Box Style I O Carrier 4 14 Compact Spring Style I O Carrier 4 17 COMREQ function block High Speed Counters 13 26 Conformance to Standards 2 2 Connector carrier cable types and wiring 2 22 Connecto...

Page 501: ...nsion Receiver Module installation 2 6 Expansion Receiver Module IC200ERM002 6 11 Expansion Receiver Module Isolated IC200ERM001 6 7 Expansion Transmitter Module 6 2 installation 2 5 F Field Power LED 1 9 G Genius NIU User s Manual 1 2 Grounding 2 15 H High Speed Counter module 13 2 Hot insertion 1 3 2 38 I I O carriers 1 9 I O Filler IC200ACC301 15 2 I O Modules catalog numbers 1 11 IC200ACC201 6...

Page 502: ...00MDL636 7 38 IC200MDL640 7 42 IC200MDL643 7 45 IC200MDL644 7 49 IC200MDL650 7 53 IC200MDL730 8 14 IC200MDL740 8 17 IC200MDL741 8 21 IC200MDL742 8 25 IC200MDL743 8 29 IC200MDL744 8 32 IC200MDL750 8 36 IC200MDL930 8 40 IC200MDL940 8 44 IC200PBI001 1 7 IC200TBM005 5 21 Input Simulator IC200ACC302 15 3 Interposing Barrier Style I O Terminals 5 2 Interposing Box Style I O Terminals 5 4 Interposing The...

Page 503: ... IC200ALG320 11 3 IC200ALG321 11 10 IC200ALG322 11 16 IC200ALG325 11 22 IC200ALG326 11 29 IC200ALG327 11 35 IC200ALG328 11 42 IC200ALG331 11 49 IC200ALG430 12 3 IC200ALG431 12 10 IC200ALG432 12 17 IC200ALG620 14 4 IC200ALG630 14 12 IC200ERM001 6 10 IC200ERM002 6 15 IC200ETM001 6 6 IC200MDD840 9 3 IC200MDD841 13 5 IC200MDD842 9 7 IC200MDD843 9 13 IC200MDD844 9 17 IC200MDD845 9 22 IC200MDD846 9 28 I...

Page 504: ...1 Spring Style Interposing I O Terminals 5 8 Suppression 2 14 System Wiring Guidelines 2 11 T Terminal Numbering 2 17 2 18 2 19 Terminal Numbering for connector kit 2 21 Terminator Plug IC200ACC201 6 4 6 6 Terminator plug not required for single ended installation 6 13 Thermal Clearance 2 2 A 2 Thermocouple Input Module 14 10 V VersaMax PLC User s Manual 1 2 W Wiring for I O Devices 2 16 PD Fsuppl...

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