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SERVICE MANUAL

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PART #4526396 (03/30/10)

Page 56

PARTS ID: GRILL BURNER; GAS MODELS

J4

J3

L1L2

B

A

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configuration prior to

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ONE BURNER SHOWN

EACH GRILL HAS THREE

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Summary of Contents for MWE3S

Page 1: ...OMMISSIONED BY A PROFESSIONAL FACTORY TRAINED TECHNICIAN THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED EXHAUST HOOD SYSTEM ONLY NOTE This manual pertains to all grill models listed above The reader operator must interpret its contents to applicable needs If you have questions about any instructional materials pertaining to Garland grills please contact our Customer Service Department at one of...

Page 2: ......

Page 3: ...Manual mode 24 Lunch In Manual mode 24 To Change The Cook Time for a Menu Item 24 Breakfast In Auto mode 24 Lunch In Auto mode 25 Transition Cooking 25 PRODUCT RECOGNITION 25 TO PERFORM FORCED AUTO CALIBRATION 25 COMMON PRODUCT RECOGNITION ISSUES 26 PATTY PLACEMENT 27 BEEF INTEGRITY 28 CONTROL PROGRAMMING 29 Programming Modes System Setup 29 Programming Modes Menu Items 30 To Restore Factory Defau...

Page 4: ... as lubrication of springs or valves We exclude failures caused by erratic voltage or gas supplies We assume no responsibility for travel costs beyond 100 miles round trip travel other than overland and overtime costs of repair We exclude broken glass paint and porcelain finish surface rust gasket material ceramic material light bulbs and fuses from normal coverage We exclude damage or dysfunction...

Page 5: ...l grill unless all main power supplies to the grill have been disconnected USE EXTREME CAUTION in setting up operating and cleaning the clamshell grill to avoid coming in contact with hot grill surfaces or hot grease Suitable protective clothing should be worn to prevent the risk of burns WARNING This appliance must not be cleaned with a water jet DO NOT apply ice to a HOT grill surface NOTE All w...

Page 6: ... ch au d po ur gr ils Lim pi ad or de pa rri lla s de alt a te m pe ra tu r a CA UTI ON Ma y cau se eye and skin irrit atio n See pre cau tion ary and KEE P OU T OF REA CH OF CH ILD REN CU IDA DO Pue de cau sar irrit aci ón de los ojo s y la pie l Véa nse las pre cau cio nes y los prim ero s aux ilio s al rev ers o MA NT ENG ASE FUE RA DE L ALC AN CE DE LO S NIÑ OS AVI S Peu t irrit er les yeu x e...

Page 7: ...e the right platen Scrub lower grill surface Rinse front side and back of platen surfaces with a clean sanitizer soaked grill cloth starting from right to left platens 25 26 27 28 29 30 Press the green button to lower right platen rinse inner edges of both platens then raise Wipe back of lower grill with a clean sanitizer soaked grill cloth Pour a small amount of lukewarm water on a clean sanitize...

Page 8: ...mm 28 771 731mm 1 500 38mm 15 384 391mm 9 335 237mm BOTTOM CABLE ENTRANCE 13 123 333mm BOTTOM CABLE ENTRANCE 19 001 483mm 7 110 181mm 7 111 181mm 737 19mm 24 000 610mm PLATE DEPTH 36 000 914mm PLATE WIDTH 30 714 780mm 30 750 781mm TO 33 000 838mm COOKING HEIGHT 2 993 76mm 26 679 678mm 10 730 273mm 3 4 NPT GAS INLET 9 901 251mm 3 4 NPT GAS INLET 38 000 965mm 6 106 155mm 23 812 605mm SPECIFICATIONS ...

Page 9: ...475 139mm 1 70 43mm COLD ZONE 30 714 780mm 26 42 671mm 7 875 200mm 9 684 246mm 15 384 391mm 30 75 781mm TO 33 00 838mm COOKING HEIGHT 23 812 605mm 13 123 333mm 36 027 915mm 24 084 612mm 24 33 618mm BOTTOM CABLE ENTRANCE BOTTOM CABLE ENTRANCE 1 598 41mm 787 20mm 1 50 38mm 1 516 39mm 6 106 155mm 2 993 76mm 9 335 237mm 48 SPECIFICATIONS Dimensions Model MWE3S MWG3W ONLY ...

Page 10: ...NAL AMPS PER LINE MENNEKES PLUG RECEPTACLE MAY BE REQUIRED 230V 400V 230V 400V 3N 400V 50Hz 22 7 L1 L2 L1 L3 L2 L3 L1 L2 L3 7 60 7 60 7 60 33 0 33 0 33 0 Type 748 SUPPLY TOTAL kW LOAD LOADING kW PHASE NOMINAL AMPS PER LINE MENNEKES PLUG RECEPTACLE MAY BE REQUIRED 230V 400V 230V 400V L1 L2 L1 L3 L2 L3 L1 L2 L3 220V 50Hz 22 7 7 60 7 60 7 60 34 5 34 5 34 5 Type 748 240V 50Hz 22 7 7 60 7 60 7 60 31 6 ...

Page 11: ...LUG RECEPTACLE MAY BE REQUIRED L1 L2 L1 L3 L2 L3 L1 L2 L3 10 0 3 25 3 25 3 25 14 1 14 1 14 1 Type 748 GAS INPUT GAS GROUP MAX INPUT NET PER BURNER kW TOTAL INPUT RATING kW INJECTOR SIZE AIR SHUTTER SETTING mm SUPPLY PRESSURE mbar BURNER PRESSURE mbar VOLUMETRIC GAS RATE G20 NG 8 9 26 7 2 79mm 35 4 8 20 25 8 7 0 940 m3 h G25 NG 2 79mm 35 4 8 20 8 7 G31 LPG 8 9 26 7 2 26mm 43 4 8 37 50 8 7 0 69 kg h...

Page 12: ...cation 7 Adjusting the grill to achieve beef integrity that deviates from the McDonalds standard A start up DOES include 1 Verification of supply voltage and if applicable gas supply 2 Leak test and gas pressure check on gas grills 3 Electrical safety check 4 Verify operation of grill by allowing unit to attain set temperature 5 Verify operation of platens if applicable and timer functions 6 Ensur...

Page 13: ...3W 1X NEMA 15 30 MWE3W 2X NEMA 15 50 MWG3W HAS ONE ELECTRICAL CORD MWE3W HAS TWO ELECTRICAL CORDS Electrical Cable Hookup DUAL POWER SUPPLY CONNECTION USA some other POWER CORDS PLUGS ARE NOT SUPPLIED BY THE MANUFACTURER RECOMMENDED PLUG MWG3W 1X NEMA 15 30 MWE3W INSTALL LINE SIDE MIN 10AWG JUMPERS INPUT 1 to INPUT 2 1X NEMA 15 60 Electrical Cable Hookup SINGLE POWER SUPPLY CONNECTION where requir...

Page 14: ...available 6 08 9 94 15 58 50 3 4 14 NPT ROTATE EXISTING ELBOWTO ANGLE SHOWN INSTALL 3 4 NIPPLETHROUGH HANGER AND INTO EXISTING ELBOW ATTACH HANGER 4527008TO BASE IN LOCATION SHOWN WITH 10 24 SELFTAPPING SCREWS ATTACH FLEX GAS LINETO ELBOW a Isolate grill from any power source by unplugging all electrical connections b Rotate existing elbow 50 as shown in the diagram to the left c Attach hanger PN ...

Page 15: ... edge of the platen to the grill surface Determine which type of exhaust hood the store has and check for exhaust hood type platen height compatibility according to the table below Exhaust hood TYPE CORRECT PLATEN HEIGHT Universal 18 1 2 470mm 92 Series 17 432mm GSC 18 1 2 470mm If the platen height is incompatible with the exhaust hood type platen height must be adjusted by an authorized service ...

Page 16: ...ons Installation manual for platen heights L OK C OK R OK 7 Press the POWER ON button Controller displays PREHEAT AM platen lowers Heat indicator lights are AMBER L OK C OK R OK 8 Press the AM PM key This will allow the unit to heat to Platen 425 F 217 C Grill 350 F 177 C L OK C OK R OK 9 Grill enters SOAK mode 15 00 timer counts down and upper platen auto calibrates at temperatures Platen 425 F 2...

Page 17: ...nute Or with a heated zone place a load on the grill surface to keep the burner operating for a couple of minutes Adjust the air shutter to reduce the air to the point that the flame on the burner begins to lift and dance off of the burner surface a Mark a line along the edge of the air shutter from the hole along the edge of the shutter marking the position of the shutter on the side of the blowe...

Page 18: ... IS EXTREMELY HOT WARNING ISOLATE POWER SOURCE TO PREVENT ELECTRICAL SHOCK INSTALLATION OF SPLASH SHIELD NOTE SOME COMPONENTS OMITTED FOR CLARITY SURFACE OF GRILL PLATE SPLASH SHIELD TAB ARM CARRIAGE BLOCK PIN SPLASH SHIELD ARM CARRIAGE BLOCK PLATEN ARM NOTE SOME COMPONENTS OMITTED FOR CLARITY SPLASH SHIELD TABS UP AND OVER ARM CARRIAGE PINS IN THIS DIRECTION 4 Retighten four 4 screws on the plate...

Page 19: ...l bar 5 Gently pull the release material sheet flap over the left side of the platen and secure in place with two 2 locking clips HEMMED LOOP MATERIAL ROD RELEASE MATERIAL Teflon Sheet available from your DC Saint Gobain DC WRIN 02180 003 Taconic DC WRIN 02180 000 MATERIAL ROD HOLDER MATERIAL ROD RELEASE MATERIAL UPPER PLATEN SIDE VIEW 6 Repeat step 5 with the right side NOTE Failure to install th...

Page 20: ... Rear Bar 4521355 Teflon Wraparound kit 3 platens CK4528080 3 includes 9 Teflon Sheet Wraparound 4527643 15 Clips 4527294 3 Teflon Rear Bar 4521355 Teflon Wraparound kit 1 platen only w Brackets CK4528085 1 includes 3 Teflon Sheet Wraparound 4527643 5 Clips 4527294 1 Teflon Rear Bar 4521355 2 Wraparound side mount bkts 4526334 Teflon Wraparound kit 3 platens CK4528085 3 includes 9 Teflon Sheet Wra...

Page 21: ... Interlock Cord 5Wire No Garland P N Not supplied by Garland 3Phase 4Wire 50 AMP Power Cord Electric Grill ONLY No Garland P N Not supplied by Garland 3Phase 4Wire 30 AMP Power Cord Electric Grill ONLY No Garland P N Not supplied by Garland NEMA L21 20P NEMA L15 30P NEMA 51 50P Quick Disconnect Gas Hose Item 1591506 ...

Page 22: ... button to change it to YES 3 PRESS the button The platen will immediately lower and reset its internal measurements Upon completion the platen will rise If the error message does not return continue operating normally If the error message persists level the platen as shown in section titled Platen Leveling Zeroing Power Button PRESSING and HOLDING the Power button for 2 seconds will either turn t...

Page 23: ...method of cooking uses the magnetic switches mounted on the upper platen arm assembly to determine the product being cooked Using the PR feature the operator simply selects the button on the controller This will allow the controller to know what product group to select from When a cook cycle is initiated the platen will come down and recognize the product being cooked The cook timer will count dow...

Page 24: ... Select AM mode Press and hold the button 2 Select Manual mode Press and hold the the button 3 Select a product from the AM product library using the or arrow buttons 4 Following McDonalds procedures for the item selected load product on the grill 5 Press the GREEN pushbutton to initiate a cook cycle 6 Alarm will sound when the cook cycle is complete 7 Remove product and clean grill to prepare for...

Page 25: ...tem is selected PRODUCT RECOGNITION This Garland Clamshell grill is equipped with Product Recognition Controls PRC This new technology allows the user to simply start a cook cycle WITHOUT having to select a specific menu item The PRC will recognize the product thickness by utilizing switches inside the upper platen and the magnets mounted on the platen arms Once the PRC calculates the thickness of...

Page 26: ...Wrinkled or Worn Teflon Sheet Ensure that the teflon sheet is installed and or wrapped correctly to platen A loose worn or teflon sheet with tears and or scratches can effect product recognition Auto calibation done with carbon build up or product residue on grill surface Ensure that the grill surface is free of any carbon build up Debris on the grill surface during auto calbration will cause the ...

Page 27: ...atties is shown in the diagrams by the number shown in the center of each patty NOTE Patty placement procedures for International Markets may differ Follow the recommendations of your local McDonalds s authorities Maximum patty load per lane 8 regular 10 1 patties 4 angus 3 1 patties region and country applicable 6 quarter pound 4 1 patties 8 sausage patties 6 circular bacon 10 1 ONLY 1 patty 2 pa...

Page 28: ...the patty 3 5 1 Step 2 Using a store calibrated pyrometer probe the 1 patty rear right corner in the center of the patty 3 5 1 Step 3 Using a store calibrated pyrometer probe the 3 patty front left corner in the center of the patty 3 5 1 Step 4 Using a store calibrated pyrometer probe the 4 patty left rear corner in the center of the patty KEY NOTES Full runs are always required when performing fo...

Page 29: ...appear in the display 4 PRESS the button Temperature Unit will appear in the display 5 PRESS the 1X Time Unit will appear in the display 6 PRESS the button The current time unit will flash 7 PRESS the OR arrow buttons to change the flashing time unit For a complete listing of setup functions and their options see section titled FUNCTION OPTIONS SYSTEM MENUS 8 PRESS the button to save the new setti...

Page 30: ...activate a menu item in the Normal Operating mode library or change its day part Defaults are listed in section OPERATING PROCEDURES 1 PRESS and HOLD the button for approximately 3 seconds Controller will display previously selected menu item and its corresponding item number 2 Using the or arrow buttons select the menu item that requires activation deactivation 3 PRESS the button The controller w...

Page 31: ...ntil Must Remove In is displayed on the controller 5 PRESS the button The seconds will begin to flash 6 Using the or arrow buttons to change the Must Remove In time to the new desired time 7 PRESS the button to save the new time 8 PRESS the 2X to return to normal operating mode To Change theToast Buns time 1 Using the or button select the menu item that requires a cook time change 2 PRESS and HOLD...

Page 32: ...to save the new temperature set point 18 PRESS the button until GAP MULTI PR START appears in the display 19 PRESS the button The gap setting will begin to flash 20 Using the and DOWN button change the gap setting to the desired setting 21 PRESS the button to save the new gap setting 22 PRESS the button 2X to exit and return to the normal operating mode To Restore Factory Defaults for All Product ...

Page 33: ...e Remove In Time Multi Stage 1 Time Multi Stage 2 Time Multi Stage 3 Time Remove Alarm Gap Setting Gap Mul PR Start Gap Multi Stage 1 Gap Multi Stage 2 Gap Multi Stage 3 Must Remove Time Toast Buns Time Toast Buns Alarm Too Cool Flag Too Cool Flag Grill Set Point Platen Set Point Instant On Time Remove In Time Flip Time Flip Alarm Sear Time Sear Alarm Remove Alarm Must Remove Time Toast Buns Time ...

Page 34: ...pd Err Pivot End Mills Show Reed Data Front Reed Cal Back Reed Cal F Zero Cal B Zero Cal Cal Delta Percent F Arm Offset_Min 6x 1x Service 2x 3x 4x 5x 6x 7x 8x 9x Backward Forward Strip Bacon Min Strip Bacon Max Sausage Clam Min Sausage Clam Max Steak Clam Min Steak Clam Max Opt Menu 1 Min Opt Menu 1 Max Opt Menu 2 Min Opt Menu 2 Max Diagnostic 1x 2x 3x 4x 5x 6x 7x 8x 9x 10x 11x 12x 13x 14x 15x 16x...

Page 35: ...2 Version XX XX XXX Control Loop Module Revision 2 01 00 046 Audio Version XX XX XXX Audio Code Revision 01 00 018 Motor Version XX XX XXX Motor Control Revision Number 06 00 034 Ambient 1 XXXX F C Actual Internal Temperature Ambient Ambien 2 XXXX F C Actual Internal Temperature Ambient With Offset Ambient 3 XXXX F C Actual Internal Temperature Ambient With Offset Top Probe XXXX F C Actual Tempera...

Page 36: ...M AUTO 415 350 F 177 C 425 F 217 C 104 MCRIB CLAM NO AUTO 530 350 F 177 C 425 F 217 C 163 AM AUTO 350 350 350 F 177 C 425 F 217 C 82 SAUSAGE CLAM FZN 089 089 415 400 350 F 177 C 425 F 217 C 107 425 F 217 C 23 4 1 CLAM PM AUTO STRIP BACON CLAM AM PM AUTO 350 F 177 C 30 0 5 6 1 2 3 4 Flat Menu Items ITEM DISPLAY ACTIVE GRILL SET POINT PLATEN SET POINT INSTANT ON TIME REMOVE IN TIME REMOVE ALARM FLIP...

Page 37: ...n the REED SWITCH MAX Recalibrate reed switches in the calibration menu ERROR DOWN Platen fails to move down or is not moving within 40 seconds Encoder cable not attached Platen movement obstruction Motor malfunction Motor control board malfunction Check pin connection on motor control board Remove utensils check exhaust hood clearance check for grease build up on shafts Check voltage to motor Che...

Page 38: ...ck fasteners on key lift components MOTOR SPD ERR Controller detects that the platen is not moving Actuator failure Loose encoder or motor connections Check actuator function and replace if defective Check all connections on motor speed control board and the actuator motor MOTOR BUSLV ERR The DC voltage on the motor control board dipped below 95 vdc Incoming voltage drop from AC source Transient v...

Page 39: ...as one thermocouple in the center 4 Select a heat zone display using the or buttons 5 Allow at least 5 seconds for the pyrometer to respond and stabilize Note the temperature on the pyrometer 6 If the temperature on the grill control display does not match the temperature on the pyrometer adjust the temperature on the grill control accordingly The button will increase the displayed temperature in ...

Page 40: ...GREEN pushbutton to lower the platen 2 Using a flat screwdriver or the Platen Adjusting tool remove the platen adjuster grease caps 3 Using a flat screwdriver or the Platen Adjusting tool Remove the platen adjuster locking caps 4 Adjust Platen a Using a flat screwdriver or the Platen Adjusting tool adjust rear of platen until the Gap Gauge fits snugly between the upper platen and grill surface The...

Page 41: ...ontroller sounds a hi pitched BEEP 5 Screw the magnet UP counter clockwise UNTIL the hi pitched BEEP STOPS 6 Screw the magnet counter clockwise one 1 more full turn 360 7 Repeat the procedure for the opposite reed switch 8 After setting the reed switches as desribed you must perform a Forced Auto Calibration Press the GREEN button to raise the platen 9 PRESS until AUTO GAP FORCE appears 10 PRESS t...

Page 42: ...Switches Both Upper and Lower The LED light is ON when the state of the switch is OPEN The LED light is OFF when the state of the switch is CLOSED LED colors may vary FRONT REED REAR REED LOWER LIMIT UPPER LIMIT CLOSED OPEN OPEN OPEN NORMAL state of the switches when the platen is in the UP position FRONT REED REAR REED LOWER LIMIT UPPER LIMIT OPEN CLOSED OPEN OPEN PLATEN DOWN PLATEN UP LED not li...

Page 43: ...AT GAP SETTING of 450 Lower Limit Switch OPENS AUTO CALIBRATION BEGINS AFTER GRILL REACHESTEMPERATURE AND COUNTDOWNTIMER EXPIRES OPEN CLOSED OPEN OPEN Auto calibration begins Lower Limit Switch CLOSES OPEN CLOSED CLOSED OPEN Platen continues to move down Rear Reed Switch CLOSES OPEN CLOSED CLOSED CLOSED Platen continues to move down Front Reed Switch CLOSES OPEN CLOSED CLOSED OPEN Linear Actuator ...

Page 44: ...nging the platen arm down until the front reed switch makes contact with the magnet The number of counts from 0 gets stored in the control as FRONT REED CAL 44 4 The timeline 44 5 shows negative actuator movement platen arm downward and the sequence in which different reference points are achieved Point 1 represents the number of encoder counts from 0 at which the rear reed switch closed or made c...

Page 45: ...djustment in the front to give clearance for the magnet assembly 4 Install new magnet assembly from the bottom up ENSURE PROPER SEATING CROSS THREADING CAN OCCUR 5 Perform platen leveling procedure 6 Perform reed switch calibration procedure see section titled TO SETTHE REED SWITCHES on page 41 1 Disconnect the cable from the Motor Speed Control 2 Disconnect the motor leads from the wire harness 3...

Page 46: ...inear Actuator from the grill carefully pulling it out the rear 8 Support the weight of the platen while removing the pry bar Then carefully lower platen to the down position resting it on the grill plate 9 Screw NEW linear actuator shaft down approximately 2 turns from bottoming out DO NOT completely bottom out shaft as it may not be long enough to reconnect the upper clevis clip 10 Re install li...

Page 47: ...l Turn main power switch on WHILE HOLDING two buttons in Hold for approximately 3 seconds Control will turn on as normal b Turn main power switch OFF and wait for 10 seconds c Turn main power switch ON Control should read something similar to MOD BOOT 4 Begin uploading software by a Press ZipGraders BLUE button b Monitor Serial Link and progress LED s as indicated on the back of the ZipGrader 5 Co...

Page 48: ...ached ZipGrader to Motor Control 3 Begin uploading software by a Press ZipGraders BLUE button b Turn grill Power ON via Main Power Switch NOTE Control will alternately flash ERROR COMMS c Motor Serial Link and Progress LED s as indicated on back of ZipGrader 4 Allow ZipGrader to turn off automatically 5 Turn Main Power switch to OFF position 6 Remove 4 pin Riacon connector from ZipGrader and repla...

Page 49: ...NG OR REMOVING A TUBE DO NOT ALLOW THE END OF A TUBE TO ROTATE MORE THAN 45 DEGREES WHILE TIGHTENING REMOVE AND DISCARD ANY TUBE THAT DOES 3 THE TUBE IS DESIGNED TO BE EASILY BENT FOR INSTALLATION BUT IS NOT DESIGNED FOR REPEATED BENDING MOVEMENT OR VIBRATION WARNING EXCESSIVE BENDING MOVEMENT OR VIBRATION AFTER INSTALLATION CAN LEAD TO LEAKAGE BENDS SHOULD NOT BE TIGHTER THAN A INCH RADIUS SIZE O...

Page 50: ... EXPORT GRILLS ONLY T1 T2 T3 CENTER CENTER 1700 Watts REAR REAR 1300 Watts FRONT FRONT 1300 Watts T1 T2 T3 ELECTRIC HEATING ELEMENTS 1 of 3 cooking lanes shown 3249 WATTSTOTAL 3 ELEMENTS 1083 WATTS EA VOLTS LINE AMPS ELEMENT AMPS RESISTANCE 208 9 02 5 20 33 95 Ω 220 8 53 4 92 44 69 Ω 240 7 82 4 51 53 20 Ω VOLTS LINE AMPS ELEMENT AMPS RESISTANCE FRONT REAR ELEMENTS 1300 WATTS EA 208 6 25 6 25 33 28...

Page 51: ...EMENTS ALL GRILLS SOLID STATE RELAYS SSR s FRONT OF GRILL FRONT OF GRILL SSR2 BURNER BLOWER SSR3 UPPER PLATEN SSR4 UPPER PLATEN T1 T2 T3 3249 WATTSTOTAL 3 ELEMENTS 1083 WATTS EA VOLTS LINE AMPS ELEMENT AMPS RESISTANCE 208 9 02 5 20 33 95 Ω 220 8 53 4 92 44 69 Ω 240 7 82 4 51 53 20 Ω GAS GRILL SUBSYSTEMS 1 of 3 cooking lanes shown SSR s ...

Page 52: ...CE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4526396 03 30 10 Page 52 PARTS ID GRILL EXTERIOR ALL MODELS Intl Only 7 2 2A 12 13 9 10 6 1 8 5 14 1A 3 4 1B 8A 11 15 16 17 22 18 9A 19 21 20 ...

Page 53: ...63 5 FRONT SWIVEL CASTER W BRAKE 2 8A 1792003 5 REAR SWIVEL CASTER 2 9 4525272 SPLIT BACK TOP GAS 1 9A 4525273 SPLIT BACK TOP ELECTRIC 1 10 4521436 SPLIT BACK BOTTOM 1 11 4523352 LEG BRACE LOCKING BRACKET 2 12 4525261 FLUE BOTTOM GAS 3 13 4525262 FLUE TOP GAS 3 14 1808302 TOWEL BAR 1 15 1866501 MENNEKES 7 WAY SOCKET 1 16 1859606 CONTACT BLOCK 3 17 1859607 MOUNTING LATCH 3 18 4523482 SPEAKER 4 WATT...

Page 54: ...LL GRILLS WITH PRODUCT RECOGNITION PART 4526396 03 30 10 Page 54 J4 J3 L1L2 B A J4 J3 L1L2 B A J4 J3 L1L2 B A J4 J3 L1L2 B A 11 6 1 2 3 4 5 10 14 9 8 7 13 6 11 12 15 16 20 18 17 19 21 21 22 22 PARTS ID GRILL ELEMENT ELECTRIC MODELS ...

Page 55: ...1 4 4524029 ELEMENT PAN UPPER 1 5 4524030 ELEMENT PAN LOWER 1 6 4521318 THERMOCOUPLE GRILL PLATE ELECTIC 9 3 7 4521389 MOTOR SPEED CONTROL BRACKET 3 1 8 1637001 CONTACTOR 120V 3 1 8 1637002 CONTACTOR 240V 3 1 9 4526988 SOLID STATE RELAY 15 5 10 4521682 MOTOR SPEED CONTROL 3 1 11 1859404 BAYONNET ADAPTER 9 3 12 4518173 PAL NUT 5 16 18 13 4518666 NUT TWIN WHIZ 10 32 LOCK 14 4521896 COMM CABLE 3 1 15...

Page 56: ...OGNITION PART 4526396 03 30 10 Page 56 PARTS ID GRILL BURNER GAS MODELS J4 J3 L1L2 B A Alternate configuration prior to 0910100200875 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ONE BURNER SHOWN EACH GRILL HAS THREE ...

Page 57: ...6116 HEAT SINK 3 1 11 4516988 SOLID STATE RELAY W LED LIGHT 6 2 12 1637001 CONTACTOR 120V COIL 3 1 12 1637002 CONTACTOR 240V COIL 3 1 13 4521389 MOTOR SPEED CONTROL BRACKET 3 1 14 1864901 IGNITION MODULE 120V 3 1 14 4522571 IGNITION MODULE PACTROL 230V CE 3 1 15 4517392 AIR PRESSURE SWITCH 3 1 16 4521682 MOTOR SPEED CONTROL 3 1 17 3084200 BAYONET ADAPTOR EXTENSION 3 1 18 4521710 THERMOCOUPLE GRILL...

Page 58: ...T 4526396 03 30 10 Page 58 PARTS ID UPPER PLATEN ASSEMBLY ALL MODELS Shoulder Bolt Assy Magnet Assy 1859102 4521793 4524062 1859101 4524064 1859103 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 SEE AVAILABLE ACCESSORIES PAGE FOR MORE DETAILS ...

Page 59: ... SWITCH 6 2 8 4524062 SHOULDER BOLT PLATEN 6 3 9 4521709 1 2IN X 90 DEG LIQUID TIGHT FITTING 3 1 10 1854504 1 2IN X 45 DEG LIQUID TIGHT FITTING 3 1 11 4524064 MAGNET ASSY 6 2 12 1859102 PLATEN ADJUSTER CAP 15 5 13 1859101 PLATEN ADJUSTER NUT 15 5 14 1859103 PLATEN ADJUSTER LOCK NUT 6 2 15 4521793 LOCK NUT 9 3 16 4525214 PLATE VAPOR SHIELD 3 1 17 4523425 SILICONE VAPOR SHIELD 3 1 18 4524070 REED SW...

Page 60: ...SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4526396 03 30 10 Page 60 PARTS ID PLATEN LIFTING MECHANISM ALL MODELS ...

Page 61: ...MBER PAINTED 3 10 4523364 ARM CARRIAGE SHAFT ASSEMBLY RT 3 11 4522540 ARM CARRIAGE SHAFT ASSEMBLY LT 3 12 4518788 ACTUATOR CROSS MEMBER CLAMP PAINTED 6 13 4523856 ACTUATOR FRAME BRACE PAINTED 3 14 1857703 SEAL CAP 6 15 4526311 SHAFT SEAL WIPER BLACK SOLID 6 15 4526312 SHAFT SEAL WIPER BLACK W BLUE DOT SPLIT 16 1874201 SEAL CAP O RING 6 17 8003437 SCREW HXSLT 8 32 X 1 12 18 1874301 8 32 O RING 12 1...

Page 62: ...olex to Grill Plate Heating elements 4 2 3 1 2 3 1 22 23 21 22 23 21 4 P1 DETAIL 3 6 5 4 2 1 P1 1859813 Main Heater Harness Electric Grills Molex to Grill Plate Heating elements 11 11 12 13 2 3 1 2 3 1 S1 DETAIL 3 6 5 4 2 1 S1 1859833 Main Power Switch Harness Molex Plug to Switch P5 5 6 4 2 1 P5 DETAIL 3 6 5 4 2 1 1 2 3 4 5 6 4521950 Pushbutton Harness 2 S4 DETAIL 3 1 35 25 35 25 S5 4522630 Relay...

Page 63: ...1 P1 4521951 Contactor Jumper Harness Contactor to Contactor L2 L3 L1 L2 L3 L1 4522324 Terminal Block Harness Mennekes socket to terminal block L1 L1 L2 L2 EXPORT ONLY See grill wiring diagram 4522634 This harness used if 1 220 4521811 Mennekes Harness Mennekes socket to contactor terminal block L1 L2 L3 4 E 5 N L1 L2 L3 4 5 E N 4523304 Grill Plate High Limit Harness 50 50a 50 50a 4521898 Ignition...

Page 64: ... SW MOTOR SPD MOTOR SPD RELAYS 120V JCT1 JCT2 BUTT SPLICE SHRINK TUBING 3 6 5 4 2 1 S2 S1 S3 START SW CONTROL CONTROL INPUT P4 P20 14a 22 14 4522629 Main Harness EXPORT MODELS 35b 3 2 1 4 5 6 35D 35B 35A 35A BUTT SPLICE SHRINK TUBING JCT2 DETAIL 35B 35D 35 52 54 53 35A S3 DETAIL BRN 51 WHT 2 WHT 19 WHT 39 BLU 11 3 6 5 4 6 12 10 6 21 22 3 5 4 1 2 20 39 31 20 33 32 6a 29 34 38 35c 35f 35e 35g 9 8 35...

Page 65: ...itch Exhaust Fan HL1 High Limit SW1 SW2 L1 L2 L3 Main Contactor Input 208 220 230 240 Upd 10 21 08 L1 51 2 19 SW1 50 1 5 4 HL1 RED Exhaust Fan L1 N 6 BLK 1 Motor Control 51 1 20 Molex Plug P3 6 5 4 Molex Plug P3 2 3 1 11 19 Duplicate section for multiple grill section 2 ORA Molex Plug P2 4 Molex Plug P2 5 SW1 Upd 10 22 09 SW2 Terminal Block Connections Main Power Switch Toggle Switch Exhaust Fan H...

Page 66: ...SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4526396 03 30 10 Page 66 WIRING SCHEMATIC MWE3W 200 208 220 240V 60Hz ...

Page 67: ...PART 4526396 03 30 10 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL Page 67 WIRING SCHEMATIC MWE3W 3 N 400V 50Hz ...

Page 68: ...SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4526396 03 30 10 Page 68 WIRING SCHEMATIC MWG3W 200 208 220 240V 60Hz ...

Page 69: ...PART 4526396 03 30 10 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL Page 69 WIRING SCHEMATIC MWG3W 3 N 400V 50Hz ...

Page 70: ...or Messages CHECK REED SWITCH 21 36 GRILL PROBE ERROR 21 36 MOTOR PINCH ERR 37 MOTOR SPD ERR 37 exhaust hood 12 15 36 See also In stallation F Factory Defaults 31 35 Flue box 12 15 57 Forced Auto Calibration 24 25 40 G Gap Calibration See Calibration Platen Gas hose 12 14 Gas pressure 12 36 See also Installa tion Grill I Indicator Lights 23 Installation See also Specifications flue box 12 15 Grill...

Page 71: ...lon Sheet 20 See also Release Material Sheets Temperature set point 12 21 22 23 24 27 28 29 30 31 38 Temperature Calibration See Calibration Probe Calibra tion Thermocouple s 38 57 59 See also Calibration Probe Calibration V Vapor Shield 20 59 Z Zeroing Platen See Calibration Platen INDEX continued ...

Page 72: ...Product Recognition Service Manual Garland Commercial Indutries LLC 185 East South Street Freeland Pennsylvania 18224 Phone 1 570 636 1000 Fax 1 570 636 9874 TOLL FREE Service Hotline 800 446 8367 http www garland group com Email qsrservice garland group com ...

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