Frymaster BIELA14-T Series Installation, Operation And Maintenance Manual Download Page 1 | Manualshive

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Frymaster BIELA14-T Series Installation, Operation And Maintenance Manual Download Page 1

BIELA14-T Series

Gen III LOV

™

Electric Fryer

Installation, Operation and Maintenance Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.
This equipment chapter is to be installed in the Fryer Section of the

Equipment Manual

.

TABLE OF CONTENTS

WARNINGS AND NOTICES ............................................................................................................... Page ii
WARRANTY STATEMENT .................................................................................................................. Page v
INTRODUCTION ................................................................................................................................ Page 1-1
INSTALLATION INSTRUCTIONS ...................................................................................................... Page 2-1
OPERATING INSTRUCTIONS ............................................................................................................ Page 3-1
M4000 COMPUTER INSTRUCTIONS ............................................................................................... Page 4-1
OPERATING THE BUILT-IN FILTRATION SYSTEM .......................................................................... Page 5-1
PREVENTIVE MAINTENANCE ........................................................................................................... Page 6-1
OPERATOR TROUBLESHOOTING ................................................................................................... Page 7-1
RTI (BULK OIL) INSTRUCTIONS ....................................................................................................... Page A-1
JIB PREPARATION WITH SOLID SHORTENING OPTION ............................................................... Page B-1
SOLID SHORTENING MELTING UNIT USE ...................................................................................... Page C-1

Part Number: FRY_IOM_8197340 10/2018

*8197340*

Original

Instructions

FOR YOUR SAFETY
Do Not Store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.

CAUTION

READ

THE

INSTRUCTIONS

CAREFULLY

BEFORE

USING

1
2
3
...
»

Summary of Contents for BIELA14-T Series

Page 1: ...ON INSTRUCTIONS Page 2 1 OPERATING INSTRUCTIONS Page 3 1 M4000 COMPUTER INSTRUCTIONS Page 4 1 OPERATING THE BUILT IN FILTRATION SYSTEM Page 5 1 PREVENTIVE MAINTENANCE Page 6 1 OPERATOR TROUBLESHOOTING Page 7 1 RTI BULK OIL INSTRUCTIONS Page A 1 JIB PREPARATION WITH SOLID SHORTENING OPTION Page B 1 SOLID SHORTENING MELTING UNIT USE Page C 1 Part Number FRY_IOM_8197340 10 2018 8197340 Original Instr...

Page 2: ...ational Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE This appliance is intended to be used for commercial applications for example in kitchens of restaurants canteens hospitals and in commercial enterprises such as bakeries butcheries etc but not for continuous mass production of food NOTICE Drawings and photos used in this manual are intended to i...

Page 3: ... fit and should only be removed for cleaning DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local KES DANGER This fryer has a power cord three phase for each frypot and may have a single five wire cord for the ...

Page 4: ... material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 WARNING Do not block the area around the base or under the fryers WARNING Do not use water jets to clean this equipment WARNING Operation installation and servicing of this product may expose you to chemicals products including B...

Page 5: ...ponents attached to the frypot such as the high limit probe gaskets seals and related fasteners are also covered by the lifetime warranty if replacement is necessitated by the frypot replacement Leaks due to abuse or from threaded fittings such as probes sensors high limits drain valves or return piping are not included C WARRANTY PROVISIONS EASY TOUCH TOUCH SCREEN CONTROLLER Frymaster L L C warra...

Page 6: ...his warranty also does not cover transportation or travel over 100 miles 160 km 50 miles 80 km each way or travel over two hours overtime or holiday charges consequential damages the cost of repairing or replacing other property which is damaged loss of time profits use or any other incidental damages of any kind There are no implied warranties of merchantability or fitness for any particular use ...

Page 7: ... 2 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the one below CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system WARNING WARNING boxes contain information about actions or...

Page 8: ...4 000 00345 4 1 4 European Community CE Specific Information The European Community CE has established certain specific standards regarding equipment of this type Whenever a difference exists between CE and non CE standards the information or instructions concerned are identified by means of shadowed boxes similar to the one below CE Standard Example of box used to distinguish CE and Non CE specif...

Page 9: ... damage claim This must be submitted within 15 days of date of delivery Be sure to retain container for inspection Frymaster DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS INCURRED IN TRANSIT 1 8 Service Information For non routine maintenance or repairs or for service information contact your local Frymaster Authorized Servicer FAS In order to assist you quickly the Frymaster Authorized Servic...

Page 10: ...ed cords and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer These fryers should be wired to NEC specifications Hardwired units must include installation of restraint devices DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint ...

Page 11: ... Hotline at 1 800 551 8633 2 1 2 Electrical Grounding Requirements All electrically operated appliances must be grounded in accordance with all applicable national and local codes and where applicable CE codes In the absence of local codes the appliance must be grounded in accordance with National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable All units cord c...

Page 12: ...tered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Service Hotline at 1 800 551 8633 1 Once the fryer has been positioned at the frying station use a carpenter s level placed across the top of the frypot to verify that the unit is level both side to side and front to back To level fryers adjust the casters being careful to ensure the fryer s are at the...

Page 13: ...B Cradle Open the fryer door typically the far right door or third door and remove the cross brace used for shipping support by removing the four screws see Figure 1 Install the JIB cradle shipped may differ in appearance than one showed in the accessories pack with the screws that were removed in the cross brace removal step see Figure 2 In some configurations the cradle is optional Install the o...

Page 14: ... Cap Bezel Control Panel M4000 Controller Shown Filter Pan Power Switch Pre Filter Screen Dispose Handle and Lock JIB Oil Reservoir Behind Door See Sec 3 3 Figure 1 Basket Holder Pre Filter Wrench Reset Switch TYPICAL CONFIGURATION BIELA314 T SHOWN NOTE The appearance of your fryer may differ slightly from that shown depending upon configuration and date of manufacture ...

Page 15: ...il expansion as heat is applied Do not fill cold oil any higher than the bottom line overflow may occur as heat expands the oil For bulk oil systems see Section 5 3 9 for instructions to fill the vat from bulk If solid shortening is used make sure it is packed down into the bottom of the frypot 2 Ensure that the power cord s is are plugged and locked if applicable into the appropriate receptacle s...

Page 16: ...at the right see Figure 1 NOTE The system is intended to top off the frypots not fill them The frypots will require manual filling upon startup and after deep clean boil out unless a bulk fresh oil system is used Special Cap Has plumbing attached to draw oil from the reservoir to the fryer vats Figure 1 Jug In Box JIB The JIB is the reservoir for the oil JIB Jug In Box Reset Switch Resets the yell...

Page 17: ...slide the JIB from the cabinet see Figure 4 Figure 4 2 Remove the cap and pour any remaining oil in the container into all fry vats equally see Figure 5 Figure 5 3 With the replacement jug upright remove the cap and foil seal see Figure 6 Figure 6 4 Put the tube in the new full container see Figure 7 Figure 7 5 Slide the JIB onto the shelf inside the fryer cabinet as seen in Figure 4 6 Press the J...

Page 18: ...000 will operate with electric and gas fryers both full and split vat 4 2 M4000 Button Description and Functions 4 2 1 Navigation Buttons Change Language Home Button Settings Recipes Filter Menu Energy Saver Change Menu Information Statistics Temp On Off Press and Hold to switch on Press to switch off Heat Indicator Product Change Product Start Cook Cancel Alarm TPM Oil Quality 4 2 1 1 Main Menu B...

Page 19: ... Service Button The service button allows access to service functions in the fryer see Figure 7 During programming and other functions if no activity occurs within one minute the controller returns to the previous operation mode 4 2 1 8 Power Button Pressing and holding the power button for three 3 seconds soft powers up the user interface and fryer Pressing the power button when the fryer is on t...

Page 20: ...ard setpoint to a lower temperature setpoint when the fryer is idle to save energy costs see Figure 13 4 2 1 14 Information Statistics Button Pressing the information statistics button provides information on filter statistics oil statistics life statistics usage statistics recovery time last load statistics and software versions see Figure 14 4 2 1 15 Escape Menu Items To escape or back out of ME...

Page 21: ... to C C to F Toggles Temperature Scale Sound Volume Tone Filter Attributes Filter After Cooks Filter Time Hours Filter Lockout Filtration Lockout Time Energy Savings Enabled Temperature Time Lane Assignments of Baskets Brightness Service 1650 Locale CE Non CE Basket Configuration Energy Type Gas Electric Vat Type Full Split Oil System Type JIB Bulk Waste Oil None Bulk Front Dispose Auto Top Off Va...

Page 22: ...4 5 4 4 M4000 Information Summary Tree Reflected below are the information statistics in the M4000 and the order in which submenu headings will be found in the controller ...

Page 23: ...4 6 4 5 Basic Operation ...

Page 24: ...4 7 4 6 Cooking ...

Page 25: ... 9 Press the check button ENERGY TYPE 10 Press the Energy Type button GAS ELECTRIC 11 Select GAS or ELECTRIC SETUP COMPLETE RESET THE SYSTEM 12 No action 13 Press the check button VAT TYPE 14 Press the Vat Type button FULL VAT SPLIT VAT 15 Select FULL VAT or SPLIT VAT 4 16 Select Basket Configuration Default is 4 17 Press the Product icon and choose the desired product Repeat for other lanes 18 Pr...

Page 26: ...utton 30 MINUTES 36 Press the time to change the delay time after the top off oil reservoir has been changed before the system begins to top off Press the check button Enter a value greater than 0 for solid shortening The default is 30 minutes to allow time for the shortening to start melting before topping off begins Set the value to 0 for liquid shortening SETUP COMPLETE 37 No action 38 Press th...

Page 27: ...on inside the SETUP COMPLETE box DISCARD NOW 54 Press the Discard Now button TPM VALUE 55 Press the number above TPM Value Once the TPM Total Polar Materials value of the oil is attained the fryer will prompt to discard the oil 56 Use the keypad to enter the TPM discard now value 57 Press the check button once the value is entered 58 Press the check button to save the value SETUP COMPLETE 59 Press...

Page 28: ...m value is 00 DISABLED maximum value is 4 00 hours 68 Press the hour s box to enter a delay time in hours 69 Using the key pad enter the time in hours 70 Press the minute s box to enter a delay time in minutes 71 Using the key pad enter the time in minutes 72 Press the check button to save the value SETUP COMPLETE 73 Press the check button inside the SETUP COMPLETE box 74 Press the Home button CRE...

Page 29: ...by position press the Home button 2 Press the Settings button 3 Press the Manager button 1 2 3 4 4 Enter 1234 5 Press the check button LANGUAGE 6 Press the Language button 7 Press the Primary Language button ENGLISH 8 Select the primary language desired 9 Press the Secondary Language button SPANISH 10 Select the secondary language desired 11 Press the Back button DATE TIME 12 Press the Date Time b...

Page 30: ... Press the DST ON OFF button 31 Select ON to enable DST or OFF to disable DST SETUP COMPLETE 32 No action 33 Press the smaller check button inside the SETUP COMPLETE box DST SETTINGS 34 Press the DST SETTINGS button DST START MONTH DST START SUNDAY DST END MONTH DST END SUNDAY 35 Select any of these and use the keypad to modify The default settings for the US are DST START MONTH 3 DST START SUNDAY...

Page 31: ...fore the filtration prompt is displayed 51 Press the check button to continue or press the number button and enter the number of cooks and press the check button By default the full vat is set to 12 cooks and the split vat is set to 6 cooks 52 Press the check button SETUP COMPLETE 53 No action 54 Press the smaller check button inside the SETUP COMPLETE box FILTER TIME 55 Press the Filter Time butt...

Page 32: ...ETUP COMPLETE box 68 Press the Back button ENERGY SAVINGS 69 Press the Energy Savings button The Energy Savings option is used during idle periods to lower the frypot temperature to save energy 70 Press the Enable button to toggle the Energy Saving option on or off 71 Press the Set Back Temp button to change the setpoint of the Energy Saving option Use the number pad to enter the Energy Saving set...

Page 33: ... the controller is turned off before going into a screen saver mode Use the up down arrows to adjust time Default is 15 minutes 87 Use the up down arrows to change the brightness of the screen Brightness has nine levels with 100 being the brightest and 10 the darkest 88 Press the check button when complete SETUP COMPLETE 89 No action 90 Press the smaller check button inside the SETUP COMPLETE box ...

Page 34: ... the pencil icon at the bottom of the screen to edit an existing product 7 Enter or change the name of the product using the keyboard 8 Press the check button 9 This screen displays the current setpoint cook time load compensation or sensitivity quality timer shake timers and filter settings To edit a parameter press the item to edit 10 To edit temperature press the temp button 11 Use the keypad t...

Page 35: ...acteristics NOTE It is highly recommended to NOT adjust this setting as it could have an adverse effect on the products cooking cycles The default setting for product compensation is set to four 18 Press the check button 19 Press the Quality Timer button 20 Enter the time in minutes and seconds for the product hold time 21 Press the check button 22 Press the Shake Timer 1 button 23 Enter the time ...

Page 36: ... select NO to prevent auto filtration 31 Press the check button 32 Choose the icon to associate with the product recipe that is being entered or edited 33 Press the check button 34 Choose the menu s to associate with the product recipe that is being entered or edited 35 Press the check button 36 The controller displays SAVED 37 Press the check button 38 Select another product to edit or press the ...

Page 37: ...utton to add a new menu If adding a new menu enter name of menu on next screen and press the check button If deleting a menu highlight the menu and press the trash can at the bottom of the screen 6 Press the pencil icon at the bottom of the screen to edit an existing menu 7 Select the desired products by pressing their icons to be added to the chosen menu The selected products will be highlighted ...

Page 38: ...to switch menus NOTE Only one menu can be selected at a time 3 Once the desired menu is selected ON is highlighted under the menu 4 Press the back button to return to the main screen 5 Press the product icon to switch products 6 Display returns to main screen 4 12 Changing from Lunch Menu to Changeover or Breakfast Menu If separate menus are created for Breakfast Changeover and Lunch pressing the ...

Page 39: ...m the fryer from USB using menu connect 4 13 1 High Limit Test The high limit test mode is used to test the high limit circuit The high limit test will destroy the oil It should only be performed with old oil Shut the fryer off and call for service immediately if the temperature reaches 460 F 238 C without the second high limit tripping and the controller displays HIGH LIMIT FAILURE DISCONNECT POW...

Page 40: ...s this message disconnect power to the fryer and immediately call for service 10 After a high limit test once the vat cools below 400 F 204 C dispose of the oil 4 13 2 Manager Functions 4 13 2 1 E Log The E LOG function is used to view the ten 10 most recent error codes encountered on the fryer These codes are displayed with the most recent errors displayed first The error code time and date are d...

Page 41: ...TICS MANAGER 7 Select the desired passcode to modify Use the down arrow to scroll to additional setting Defaults are MENUS 1234 RECIPES 1234 SETTINGS MANAGER 1234 DIAGNOSTICS MANAGER 4321 8 Use the keypad to enter new passcode for the selected item 9 Press the check button RETYPE PASSWORD 10 Use the keypad to enter the new passcode again to verify 11 Press the check button PASSCODE SETUP SUCCESSFU...

Page 42: ...ESS 11 No action required while the file is loading MENU UPGRADE IN PROGRESS 12 No action required while the upgrade is in progress UPGRADE COMPLETE YES 13 Press YES MENU UPGRADE COMPLETED REMOVE THE USB AND RESTART THE SYSTEM 14 Remove the USB drive and power cycle the entire fryer battery using the reset switch behind the far left fryer door below the USB connector NOTE Ensure the switch is pres...

Page 43: ...tus of FIB board 5 Press the up arrow to scroll up or the back button to return to select another day 6 Press the back button to return to menu or the home button to exit 4 14 2 Oil Statistics The oil statistics function is used to view the date of last dispose the number of cooks since last dispose filters since last dispose skipped filters since last dispose current oil life and average number o...

Page 44: ...ber of cook cycles per vat number of cook cycles exited prior to completion the number of hours the vat s have been on and the date of last usage reset DISPLAY ACTION 1 Press the Information button 2 Press the Usage Stats button 1 USAGE START DATE 2 TOTAL NUMBER OF COOK CYCLES 3 TOTAL NUMBER OF QUIT COOK CYCLES 4 TOTAL VAT ON TIME HOURS 3 Press the back button to return to menu or the home button ...

Page 45: ... button to exit 4 14 7 Software Version The software version function provides the software versions of the controller and circuit boards in the fryer system the values of the temperature probe the AIF RTD probe and the ATO RTD probe DISPLAY ACTION 1 Press the Information button 2 Press the down arrow button 3 Press Software Version button 1 UIB SOFTWARE VERSION 2 SIB SOFTWARE VERSION 3 VIB SOFTWA...

Page 46: ...button 4 3 2 1 4 Enter 4321 5 Press the check button ALL USAGE DATA HAS BEEN RESET 6 Press the check button 7 Press the up arrow to scroll up the back button to return to menu or the home button to exit 4 14 9 Fresh Oil Statistics The fresh oil statistics function is used to view information on the current fresh oil DISPLAY ACTION 1 Press the Information button 2 Press the down arrow button 3 Pres...

Page 47: ...FRESH OIL DATA HAS BEEN RESET 6 Press the check button 7 Press the back button to return to menu or the home button to exit 4 14 11 Filter Reset Statistics The reset function resets all filter statistics DISPLAY ACTION 1 Press the Information button 2 Press the down arrow button 3 Press Filter Reset button 4 3 2 1 4 Enter 4321 5 Press the check button FILTER RESET HAS BEEN DONE 6 Press the check b...

Page 48: ...y pressing the TPM button on the front of the controller when the TPM button is solid DISPLAY ACTION 1 Press the Information button 2 Press the down arrow 3 Press the TPM Statistics button The TPM values for the previous valid thirty 30 days are listed 4 Press the up arrow to scroll up the back button to return to menu or the home button to exit ...

Page 49: ...d filter screen See Figure 1 Clean all metal parts with a solution of All Purpose Concentrate and hot water then dry thoroughly 2 Inspect the filter pan connection fitting to ensure that both O rings are in good condition See Figure 2 Ensure the pre filter screen is installed clean and tight Crumb Tray Hold Down Ring Filter Pad or Paper Screen Filter Pan Pre Filter Screen Figure 1 Figure 2 3 Then ...

Page 50: ...intenance Filter page 5 5 Dispose Oil Non Bulk Systems page 5 6 Dispose Oil Bulk Systems page 5 7 Drain Oil page 5 9 Fill Vat from Drain Pan page 5 10 Fill Vat from Bulk Bulk Only page 5 11 Oil Pan to Waste Bulk Only page 5 11 Deep Clean Non Bulk Systems page 5 13 Deep Clean Bulk Systems page 5 15 5 3 1 Auto Filtration Auto Filtration is a feature that after a number of preset cook cycles or time ...

Page 51: ... incomplete filtration function See section 7 3 1 NOTE If during filtration the filter pan is removed the filtration process stops and resumes once pan is reseated into place DANGER Keep all items out of drains Closing actuators may cause damage or injury 5 3 2 Auto Demand Filtration Auto demand filtration is used to manually start an auto filtration Note Simultaneous filtering of multiple vats do...

Page 52: ...ation process stops and resumes once pan is reseated into place DANGER Keep all items out of drains Closing actuators may cause damage or injury Should the auto filtration procedure fail an error message is generated Follow the instructions on the controller to clear the error When FILTER BUSY is displayed the FIB board is waiting on another vat to be filtered or waiting on another issue to clear ...

Page 53: ...ton if the oil pan and cover are in place DRAINING IN PROGRESS 7 No action required as oil drains into filter pan SCRUB INSIDE VAT AND BETWEEN HEATERS PRESS CONFIRM WHEN COMPLETE 8 Scrub the vat If electric clean in between the elements Press the check button when complete DANGER Keep all items out of drains Closing actuators may cause damage or injury CLEAN SENSORS PRESS CONFIRM WHEN COMPLETE 9 G...

Page 54: ...y filled check the filter pan to see if most of the oil has returned The pan may have a small amount of oil Press the check button once no oil remains in the filter pan 20 The controller switches off NOTE After a maintenance filtration it is normal to leave some oil in the pan and the level of oil may not return to the level prior to starting maintenance filtration Answering YES after two attempts...

Page 55: ...iquid could overflow and cause injury DISPOSING 8 No action is required while the vat disposes the oil IS VAT EMPTY 9 Once the vat is empty press the check button to continue CLEAN VAT COMPLETE 10 Clean the vat with a scrub brush and when complete press the check button to continue MANUALLY FILL VAT 11 Carefully pour oil into the vat until it reaches the low level fill line in the fryer Press the ...

Page 56: ...sfers the waste oil from the pan to the bulk oil waste tanks for four 4 minutes REMOVE PAN 12 Carefully pull the filter pan from the fryer DANGER Open the filter pan slowly to avoid splashing of hot oil that may cause severe burns slipping and falling IS PAN EMPTY 13 If the filter pan is empty press the check button If the pan is not empty press the X button and return to step 11 after inserting t...

Page 57: ...check button to refill the vat otherwise skip to step 10 FILLING 9 No action is required while the vat is filling IS VAT FULL 10 Press the X button to run the pump again if the oil level is below the top oil level full line Press the check button once the vat is full and skip to step 15 to return to OFF REMOVE PAN 11 Carefully pull the filter pan from the fryer DANGER Open the filter pan slowly to...

Page 58: ... button is selected the controller goes to OFF If no pan is detected the controller displays INSERT PAN until the pan is detected FILLING 7 No action is required while the vat is filling IS VAT FULL 8 Press the X button to run the pump again if the oil level is below the top oil level full line Press the check button once the vat is full and to return to OFF 9 The controller switches off 5 3 8 Fil...

Page 59: ...ed RELEASE BUTTON WHEN FULL 8 Release the button when the vat is filled to the lower fill line CONTINUE FILLING 9 Press the check button to continue filling Otherwise press the X button once the vat is full to exit and return to OFF 10 The controller switches off 5 3 9 Oil Pan to Waste Pan to waste selection is an option that allows bulk oil systems to pump excess oil in the pan to the bulk oil wa...

Page 60: ... waste tanks for four 4 minutes REMOVE PAN 10 Carefully pull the filter pan from the fryer DANGER Open the filter pan slowly to avoid splashing of hot oil that may cause severe burns slipping and falling IS PAN EMPTY 11 If the filter pan is empty press the check button If the pan is not empty press the X button and return to step 9 INSERT PAN 12 Insert the filter pan CLOSE DISPOSE VALVE 13 Close t...

Page 61: ...t DANGER Ensure a PMSDU McDonald s Shortening Disposal Unit or suitable metal container is in place under the drain with a capacity of FOUR 4 gallons 15 liters or more IS DISPOSE UNIT IN PLACE 9 Ensure the PMSDU or a METAL container with a capacity of FOUR gallons 15 liters or larger is in place Press the check button to continue DANGER Allow oil to cool to 100 F 38 C before draining into an appro...

Page 62: ...ion Press the check button once the cleaning solution is removed DANGER Allow deep clean boil out solution to cool to 100 F 38 C before disposal otherwise hot liquid can cause injury SCRUB VAT COMPLETE 16 Press the check button once the vat is scrubbed DRAINING IN PROGRESS 17 No action is required while the vat drains the small amount of residual solution left in the vat RINSE COMPLETE 18 Rinse ex...

Page 63: ...tion menu If no pan is detected the controller displays INSERT PAN until the pan is detected BULK TANK FULL 7 This message is only displayed if the bull tank is full Press the check button to acknowledge and call the bulk oil waste provider The display returns to OFF IS VAT OIL REMOVED 8 Press the X button if oil is in the vat Press the check button if the vat is empty and skip to step 17 DRAINING...

Page 64: ...ment card and Kay Chemical provided instructions Fryer Deep Clean Procedure for McDonald s deep clean boil out procedure DEEP CLEANING 18 Scrub the vat and then let the solution soak while the vat heats to 195 F 91 C for one hour CLEAN DONE 19 After one hour the heater shuts off Press the check button to silence the alarm IS SOLUTION REMOVED 20 Remove the filter pan and remove crumb basket hold do...

Page 65: ... 15 Insert the filter pan FILL VAT FROM BULK 27 Press the check button to continue If the X button is selected the user returns to the filtration menu START FILLING PRESS AND HOLD 28 Press and hold the button to fill the vat The bulk oil refill pump uses a momentary switch It only pumps as long as the switch is depressed RELEASE BUTTON WHEN FULL 29 Release the button when the vat is filled to the ...

Page 66: ...frypot or inside cabinet and any other indications that the fryer and accessories are not ready and safe for operation 6 2 2 Clean Inside and Outside of the Fryer Cabinet Daily Clean inside the fryer cabinet with a dry clean cloth Wipe all accessible metal surfaces and components to remove accumulated oil and dust Clean the outside of the fryer cabinet with a clean damp cloth soaked with McDonald ...

Page 67: ...O NOT use steel wool or abrasive pads to clean these parts The scratches that result from such scrubbing make subsequent cleanings more difficult 6 4 BI WEEKLY CHECKS AND SERVICE 6 4 1 Check M4000 Controller Set Point Accuracy 1 Insert a good grade thermometer or pyrometer probe into the oil with the end touching the fryer temperature sensing probe 2 When the controller displays START indicating t...

Page 68: ...ilter Figure 1 2 Use a small brush to clear debris from the attached screen Figure 2 3 Clean under a water tap and thoroughly dry 4 Return the cap to the pre filter housing and tighten 6 6 Annual Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Frymaster recommends that a Factory ...

Page 69: ...mulation of crumbs in the crumb basket advise the owner operator that the crumb basket should be emptied into a fireproof container and cleaned daily Verify that all O rings and seals are present and in good condition Replace O rings and seals if worn or damaged Check filtration system integrity as follows Verify that filter pan cover is present and properly installed With the filter pan empty pla...

Page 70: ...ive action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections too If a fuse continues to blow find out why Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system Before calling a service agent or...

Page 71: ...receptacle locked into place and that circuit breaker is not tripped B Controller or other components have failed B Call your FAS for assistance Fryer heats until high limit trips with heat indicator ON Temperature probe or controller has failed Call your FAS for assistance Fryer heats until high limit trips without heat indicator ON Contactor or controller has failed Call your FAS for assistance ...

Page 72: ...ress 2 NO to continue cooking and call your FAS for assistance In some cases cooking may not be available 7 3 Troubleshooting the Auto Filtration Problem Probable Causes Corrective Action Fryer filters after each cook cycle Filter after setting incorrect Change or overwrite the filter after setting by re entering the filter after value in Manager Settings Filter Attributes in section 4 8 MAINTENAN...

Page 73: ...gs is set to OFF E Filter relay has failed A Ensure oil level is at the top oil fill line at the top oil level sensor B Ensure the oil temperature is at setpoint C Ensure controller does not display P Ensure the filter pan is fully seated into fryer Power cycle the fryer D Set filtration in recipes to ON E Call your FAS for assistance Filter Pump runs but oil return is very slow A Improperly insta...

Page 74: ... seconds the controller returns to idle cook mode Ensure the pan is dry and assembled correctly Push the filter pan back into the fryer Ensure P is not displayed on the controller IS VAT FULL 9 Press the check button if the vat is full to continue The controller returns to idle cook mode Press X if vat is not full and the controller advances to SERVICE REQUIRED 10 If a filtration error occurs six ...

Page 75: ...op off reservoir is not out of oil Replace top off reservoir or fill from bulk and reset top off system If problem persists call your FAS for assistance D Call your FAS for assistance E Ensure the switch on the melting unit is in the ON position F Check the fuse on the left of the ATO box If using a solid shortening melting unit check the fuse below the melting unit switch 7 5 Troubleshooting Bulk...

Page 76: ...O RTD reading out of range E32 DRAIN VALVE NOT OPEN FILTRATION AND TOP OFF DISABLED CALL SERVICE Drain valve was trying to open and confirmation is missing E33 DRAIN VALVE NOT CLOSED FILTRATION AND TOP OFF DISABLED CALL SERVICE Drain valve was trying to close and confirmation is missing E34 RETURN VALVE NOT OPEN FILTRATION AND TOP OFF DISABLED CALL SERVICE Return valve was trying to open and confi...

Page 77: ...didn t reset E69 RECIPES NOT AVAILABLE CALL SERVICE The controller has not been programmed with product recipes Replace controller with factory programmed controller E70 OQS TEMP HIGH Oil temperature is too high for a valid OQS reading Filter at a temperature between 300ºF 149ºC and 375ºF 191ºC E71 OQS TEMP LOW Oil temperature is too low for a valid OQS reading Filter at a temperature between 300º...

Page 78: ...witch used to reset the top off reservoir low indicator is also used to fill the jug in an RTI system After pressing the button to reset the top off system pressing and holding the momentary switch located above the top off reservoir allows the operator to fill the jug from the bulk oil storage tank see Figure 4 To fill the jug press and hold the top off reset button until the jug is full then rel...

Page 79: ...n both sides using the existing holes See Figure 5 8 On the back side of the melter attach the white two pin connectors and plug in the black connector to the outlet box shown in Figure 6 9 Ensure the melting unit power switch is in the ON position See Figure 7 Figure 1 Attach alignment bracket to bottom of ATO box brace Orange button resets system after a low oil display Figure 6 Attach the two p...

Page 80: ...light and reset the top off system DO NOT ADD hot oil to the shortening melter The temperature of the oil reservoir should not exceed 140 F 60 C Add small amounts of solid shortening to the reservoir to ensure it has sufficient oil to operate the top off system For best results DO NOT TURN OFF the solid shortening melting unit overnight The power switch for the melting unit is also used as a reset...

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Page 82: ...Y_IOM_8197340 10 2018 8197423 WWW WELBILT COM Welbilt provides the world s top chefs and premier chain operators or growing independents with industry leading equipment and solutions Our cutting edge designs and lean manufacturing tactics are powered by deep knowledge operator insights and culinary expertise All of our products are backed by KitchenCare our aftermarket repair and parts service CLE...

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