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Fronius Selectiva 4.0 2040, Operating Instructions Manual

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Summary of Contents for Selectiva 4.0 2040

Page 1: ...Operating Instructions Selectiva 4 0 2 3 kW 42 0426 0357 EA 008 10052022 EN US Operating instructions ...

Page 2: ......

Page 3: ...nection 12 Charging cables 13 Correct routing of the mains charging cables 13 Warning notices on the device 14 Warning notices inside the device 15 Setup regulations 15 Wall and floor mounting 17 Operating controls and connections 20 Operating controls and connections 20 Pin assignment for 2 kW optional plug 21 Pin assignment for 3 kW optional plug 23 Control panel 25 Charging the battery 27 Start...

Page 4: ...fety 57 3 kW electrolyte circulation 57 External start stop 59 Temperature controlled charging 59 LED strip 59 Air filter 60 Wall and floor bracket 60 Mobile set 60 Option box 60 Mounting plate 60 Remote control system 61 Gateway Link 61 Gateway 61 Technical data 62 Selectiva 2 kW 62 Selectiva 3 kW 63 4 ...

Page 5: ...l The kW specification for the power categories refers to the housing design and is not directly related to the actual device power 2 kW Selectiva 2040 2050 2060 2070 4020 4035 3 kW Selectiva 2080 2100 2120 4045 4060 5 EN US ...

Page 6: ...the location of the safety and danger notices on the device refer to the sec tion headed General Information in the operating instructions for the device Before switching on the device eliminate any faults that could compromise safety Your personal safety is at stake Environmental conditions Operation or storage of the device outside the stipulated area will be deemed as not in accordance with the...

Page 7: ... of less than 4 is guaranteed by natural or artificial ventilation During charging observe a minimum distance of 0 5 m 19 69 in between the battery and charging system Keep potential sources of ignition such as fire and open flames away from the battery Never disconnect the battery e g charging terminals during charging Never breathe in the gases and vapors produced by the battery Ensure there is ...

Page 8: ...n electrician to en sure that the ground conductor is functioning properly Safety devices that are not fully functional and components with defects must be repaired by an authorized specialist before the device is turned on Never bypass or disable protection devices A freely accessible mains plug is required after installation EMC device clas sifications Devices in emission class A Are only design...

Page 9: ...d understood these Operating Instructions especially the Safety rules section and have confirmed this with their signature are trained according to the requirements for the work results The safety conscious work of the personnel must be checked regularly Safety Inspec tion The manufacturer recommends that a safety inspection of the device be per formed at least every 12 months A safety inspection ...

Page 10: ...educe the volume of cardboard Copyright Copyright of these Operating Instructions remains with the manufacturer Text and illustrations were accurate at the time of printing Fronius reserves the right to make changes The contents of the Operating Instructions shall not provide the basis for any claims whatsoever on the part of the purchaser If you have any suggestions for improvement or can point o...

Page 11: ...charges the current that is really needed into the battery The technology is embedded in a sturdy industry standard housing The ex tremely compact design meets all requirements for safety standards reduces space requirements and protects the parts for a long service life Equipped with a graphic display an integrated data logger new interfaces and additional options the device is perfectly equipped...

Page 12: ...yte Lead Crystal batteries Type EVFJ CNFJ Lead Crystal batteries The device must be handled correctly in order for it to work Never pull on the cable when handling the device Grid connection WARNING Danger from electrical current This may result in serious injuries or death Before starting work switch off all devices and components involved and disconnect them from the grid Secure all devices and ...

Page 13: ...der if available Correct routing of the mains charging cables CAUTION Danger due to overheating as a result of incorrectly laid mains charging cables Risk of damage to the components Lay the mains charging cable without a loop Do not cover the mains charging cable Charging cables longer than 5 m 16 ft 4 85 in must be laid individually no bundling Charging cables longer than 5 m 16 ft 4 85 in can h...

Page 14: ...ble de charge Gaz explosifs Éviter les flammes et les étincelles Prévoir une ventilation adaptée pendant la charge Detener siempre la carga antes de desconectar el cable de carga Gases explosivos Evitar llamas y chipas Mantener una ventilación adecuada durante la carga Interrompere sempre la carica prima di scollegare il cavo di carica Gas esplosivi Evitare fiamme libere e scintille Predisporre un...

Page 15: ...e descarga 2 min Condensatore tempo di scaricamento 2 min 3 kW 4 010 xxx xxxxxxxx XXXX UDC nom xxV Part No Ser No 1 2 1 Display 2 Battery CR2032 WARNING Hazardous Voltage Kondensator Entladezeit 2 min Capacitor discharge time 2 min Décharge de condensateur 2 min Condensador tiempo de descarga 2 min Condensatore tempo di scaricamento 2 min Setup regula tions WARNING Danger from devices falling or t...

Page 16: ...om the air inlet and outlet openings The ambient air must be free from Excessive dust exposure Electrically conductive particles carbon black or metal chips Heat sources The cooling air flows in and out as indicated by the arrow symbols in the follow ing illustrations NOTE Danger due to partially or completely covered air intake and outlet openings This can result in damage to property The setup o...

Page 17: ...refore dowels and screws are not part of the scope of supply The system installer is re sponsible for selecting the proper dowels and screws WARNING Danger from objects falling or toppling over This can result in severe personal injury and damage to property Check that all screw connections are tightly fastened Only use with the battery charger provided by the manufacturer Mount the device horizon...

Page 18: ...2 kW B1 mm in 341 13 43 182 7 17 38 1 5 123 5 4 86 91 5 3 6 8 5 33 220 8 66 123 4 84 110 4 33 198 7 8 283 11 14 38 1 5 24 5 96 11 43 8 5 33 90 3 54 76 2 99 20 79 20 79 266 10 47 18 ...

Page 19: ...3 kW C1 mm in 417 16 42 182 7 17 38 1 5 123 5 4 86 40 1 57 89 5 3 52 38 1 5 11 43 8 5 33 342 13 46 220 8 66 123 4 84 110 4 33 198 7 8 283 11 14 38 1 5 20 79 90 3 54 38 1 5 20 79 24 5 96 76 2 99 19 EN US ...

Page 20: ...ort supports a device update and the recording of the charging parameters during the charging process via USB thumb drive 2 Position for options External start stop option Temperature controlled charging option 3 Charging cable 4 Charging cable 5 Mains cable 6 Position for the air pump electrolyte circulation option 20 ...

Page 21: ...e optional plug and the char ging cables are only accessible by removing the cover 9 To do this follow the warnings in the Safety section of the Op tions chapter 2 1 TX25 1 The cover 1 for the USB port can be secured with a screw Pin assignment for 2 kW optional plug 13 S 1 Dete S 2 C2 G C1 G C1 L 13V O C2 L C1 H C2 H St St Pin Pin Plug Code Plug Code Plug 14p 11 9 7 5 3 1 14 12 10 4 6 8 2 14 pin ...

Page 22: ...ox wire brown Option Box wire white CBG Easy GND CBG Easy VCC Status 7 C1 L CAN 1Low 8 C2 L CAN 2Low wire yellow wire yellow Remote Control wire 3 Option Box wire yel low CBG Easy Detect 5 C1 H CAN 1High 6 C2 H CAN 2High wire green wire green Remote Control wire 2 Option Box wire green 3 4 1 St Temperature Controlled 2 St Temperature Controlled Charging Charging External Start Stop External Start ...

Page 23: ...ssignment for 3 kW optional plug 13 S 1 Dete S 2 C2 G C1 G C1 L 13V O C2 L C1 H C2 H St St Pin Pin Plug Code Plug Code Plug 14p 11 9 7 5 3 1 14 12 10 4 6 8 2 14 pin optional plug inside the hous ing 23 EN US ...

Page 24: ...ox wire brown Option Box wire white CBG Easy GND CBG Easy VCC Status Air Puls 7 C1 L CAN 1Low 8 C2 L CAN 2Low wire yellow wire yellow Remote Control wire 3 Air Puls Option Box wire yel low CBG Easy Detect 5 C1 H CAN 1High 6 C2 H CAN 2High wire green wire green Remote Control wire 2 Option Box wire green 3 4 1 St Temperature Con trolled 2 St Temperature Controlled Charging Charging External Start S...

Page 25: ...s a cooled down battery ready for use Lights up continuously At the end of charging the set cooling time or optionally the battery temperature has been reached Flashes every second The water refill indicator has also been activated Detailed information can be found in the Additional functions section of the Display chapter 6 Error display red Lights up continuously The device outputs an error The ...

Page 26: ...rnately shows the corresponding status code and the state of charge 7 Charge indicator yellow Lights up during charging Flashes when the charge has been interrupted 8 Battery is charged indicator green Lights up continuously Charge complete Flashes every second Charge complete The water refill indicator has also been activated 26 ...

Page 27: ...of the battery charger to the electrical network 2 Use the Up Down buttons to se lect the desired menu language 3 Confirm with the Pause Start button English is set as the default language 4 Use the Up Down buttons to se lect the time zone 5 Confirm with the Pause Start button The time zone UTC 1 Central European Time Berlin is set as de fault The following settings must be made Daylight saving ti...

Page 28: ...correct confirm the char ging configuration with the Pause Start button The battery charger is pre configured according to the order If the battery charger has been ordered without an additional configuration the following settings are set as default Type of battery Pb WET for PzS GiS Curve 6 RI Maximum number of cells intended for the battery charger Charging time 7 8 h If the configuration does ...

Page 29: ...prompt appears asking whether the correct parameters have been set for the battery to be charged The display then appears in standard mode The display shows the battery charger parameters Type of battery e g Pb WET Charging characteristic e g IUI Nominal voltage e g 48 V Capacity e g 300 Ah Weekday time and date The battery charger parameters are individually adjustable Detailed information on the...

Page 30: ...n buttons to switch between the minute counter and the standard display When the battery is fully charged all 4 bars of the battery symbol appear in black As soon as the battery is fully charged the green indicator lights up The battery is always ready for use The battery can remain connected to the battery charger for any amount of time The conservation charge counter acts self discharge of the b...

Page 31: ...roperty Do not disconnect the plug connection while the charging process is running Do not touch live contacts on the charging plug NOTE Danger of battery damage when disconnecting the battery from the battery charger if the charging process is not yet fully completed This can result in damage to the battery Do not disconnect the battery from the battery charger until it is fully charged green Bat...

Page 32: ...2 Disconnect the charging plug When the charging contacts are open the automatic open circuit detection en sures that the charging contacts are voltage free 32 ...

Page 33: ... a battery is connected to the battery charger the charging process can only be interrupted and resumed by pressing the Pause Start button It is only possible to change the display modes with the Menu button as described in the following sections which explain the individual modes after disconnecting the battery from the battery charger While charging has been paused however a limited menu selecti...

Page 34: ...e other modes as follows 1 Press the Menu button briefly Open the desired mode 2 Use the Up Down buttons to select the symbol for the desired mode e g the battery symbol for standard mode 3 Press the Pause Start button to confirm the check mark symbol Statistics mode In statistics mode horizontal bars visualize the frequency of the following operating states of the device Idle Charging Floatingcha...

Page 35: ... the display window Start date of the charge e g Thursday 19 06 14 Start time of the charge e g 19 29 or charging period e g 8 h 28 min Voltage when charging starts e g 45 9 V Voltage after 5 minutes e g 47 9 V Voltage at end of charge e g 48 0 V Consumed Ah e g 397 Ah Consumed kWh e g 19 kWh Charging characteristic e g 6 RI Set charging period e g 8 9 h or set Ah e g 400 Ah or set time of end of ...

Page 36: ...battery Battery type e g Wet Charging characteristic e g IU Capacity Ah or charging time h depending on the charging characteristic Cells Voltage V and number of battery cells or automatic setting of the number of cells CAUTION Risk of damage to the battery Damage to the battery may result Only use the automatic setting of the number of cells for batteries with the following nominal voltage values...

Page 37: ...splay of date and time as well as the software version 1 Use the Up Down buttons to call up the following information Device serial number as well as serial number and version of the config uration memory PCB for control power electronics Hardware version and serial number Software Main software secondary software primary software and curve block version Enter the configuration menu as follows 1 P...

Page 38: ...uttons to make a selection e g Off On or enter a value 4 Press the Pause Start button to confirm the entry 5 If the cursor moves to the next setting or digit after confirming proceed again as described in points 3 and 4 To exit the current menu 6 Press the Menu button to return to the higher level selection The charge settings are explained be low by way of an example 1 Use the Up Down buttons to ...

Page 39: ...e entry If one or more relevant settings for the charging process are changed in configur ation mode another prompt appears when exiting configuration mode asking whether the setting in question should be applied The following settings must be confirmed when exiting configuration mode Curve Battery capacity in Ah RI curve excluded Number of cells Equalizing charge ON OFF CAN protocol Example Chang...

Page 40: ...ulation switched off Continuous Electrolyte circulation constantly switched on Program 1 to 5 Factory set programs for the electrolyte circulation and their relevant para meters can be found in the table in the Settings section of the Display chapter Automatic Automatic adjustment of the flow rate of the electrolyte circulation based on the set battery parameters User On Off Individual setting for...

Page 41: ...e charging character istic OFF The measured battery temperature is not taken into account required Charging only starts when the temperature sensor is connected Error overtemperature ON OFF ON An error message is output in the event of a battery overtemperature The charging process stops and can only be continued after the battery has cooled down and been reconnected OFF No error message in the ev...

Page 42: ... Specification of the day of the week on which the equalizing charge is to take place The parameters for current amperes 100 ampere hours voltage volts cell and duration of the equalizing charge can be changed Manual An equalizing charge can be activated manually by pressing a button on the display The equalizing charge starts after the set delay with the set parameters The parameters for current ...

Page 43: ...net work is available again If the Automatic continue charging option is activated the charging process is automatically continued after a fault in the electrical network as soon as the electrical network is available again Calendar calendar The calendar function enables charging to be started automatically according to the following criteria Time window within which charging should not be started...

Page 44: ...battery is connected at 05 45 in the above example charging is stopped when necessary and is not interrupted by the specified end time 6 00 in the example of the set time window If the battery is connected within the stop time window charging will start automatically in the next time window If a manual charge start is triggered during the stop time window charging always takes place with curve 1 A...

Page 45: ...usu al type of charge The Repeat setting defines how often the special charge is to be carried out un til charging is permanently resumed with the original charge parameters Setting range 1 to 99 repetitions Disable Start Button ON It is not possible to start the charging process using the Pause Start but ton which prevents unauthorized access for example OFF It is possible to start the charging p...

Page 46: ...unity charge set to ON and the battery connected the following display appears Display when RI curve is selected Display for other curves e g IUI Start opportunity charge Select the Runner symbol 1 with the Up button 1 Runner symbol 1 Display at start of opportunity charge DC connection DC Connection The Check DC Connection setting is located in the DC Connection menu If Check DC connection is swi...

Page 47: ...m A list appears with the following selection options The individual selection options are explained in detail below Blue LED Setting for the time minutes after which the blue Battery Cold indicator should light up to indicate that the battery is sufficiently cooled down The set value is the time from the end of charging In conjunction with the Temperature controlled charging option it is possible...

Page 48: ...ry is connected and the external start stop contact is not closed error 16 is set If Stop Normal is ON charging has been started the external start stop con tact is opened and the battery is not fully charged error 16 is set OFF Contact detection is not executed Refill indicator The refill indicator is activated as soon as it is necessary to add distilled water to the battery The time of the refil...

Page 49: ...ptions menu item A list appears with the following selection options Language Display Contrast LED brightness Show Ah at charge end ON OFF Time and Date Daylight saving time standard time Predefined time zones User defined time zones Charging cable Simple length of the charging cable m Cable cross section Cross section of the charging cable mm AC current consumption Adaptation of the maximum devic...

Page 50: ...interval for the charging parameters logged on the USB thumb drive s USB Logging Time Reset statistics Reset history Detailed information regarding statistics and history can be found in the Statist ics mode and History mode sections Reset settings The menu item below General options offers 2 possibilities to reset all settings Reset Factory Settings Reset the settings made to the factory settings...

Page 51: ...ation with the Pause Start button is not carried out the download starts automatically after one minute While a charging process is in progress the USB thumb drive may be connected after pressing the Pause Start button It is only possible to read data and not to perform an update or load a configuration Safely remove Safely remove the USB thumb drive once the desired action is complete Update A li...

Page 52: ... state The text file can contain the contact details of the dealer for example The file must be saved on the USB thumb drive in the txt format in uni code The file name must be dealer txt The number of characters is limited to 99 If a USB thumb drive is plugged in during charging the csv files are saved directly on the USB thumb drive The folder structure which is also cre ated automatically conta...

Page 53: ...h 15 No control voltage detected 16 External start stop is not closed 17 Open circuit detection triggered several times during a charge e g worn charging contacts Status codes in the event of a battery fault No Cause Remedy 22 Battery undervoltage 23 Battery overvoltage 24 Battery too hot only with external temperature sensor 25 Battery undertemperature only with external temperature sensor 26 Cel...

Page 54: ...2 phase 36 Target voltage in the I2 phase not reached only with format characterist ic 37 RI charge error 38 Set charging time cannot be reached 39 Time exceeded during RI charge Status codes in the event of an error in the primary circuit No Cause Remedy 500 Temperature sensor module 1 top defective 501 Temperature sensor module 2 bottom defective 502 Temperature sensor PCB defective 503 Primary ...

Page 55: ... reference voltage out of tolerance 525 Current offset 526 Current offset out of tolerance 527 Power module overcurrent primary 529 No secondary communication 530 No primary communication 531 Secondary EEPROM defective 532 Microcontroller error 537 Voltage measurement faulty 570 Secondary relay cannot be switched 571 ADC SPI problem Status codes in the event of an error in the control system No Ca...

Page 56: ...etected 552 Configuration memory block invalid 553 Primary update failed 554 Master slave communication faulty 555 Incorrect device software 557 Interruption of the InterLock communication 558 The second device which is connected via the InterLock has an error 559 The second device which is connected via the InterLock option is incom patible with this device 56 ...

Page 57: ...concerned then all warning notices and instructions therein must be obeyed For all options with electrical connections a safety inspection must be car ried out in accordance with the applicable national and international stand ards and guidelines after connection work has been carried out You can obtain more information about the safety inspection from your au thorized Service Partner The Service ...

Page 58: ... the status code Statecode 14 appears on the display This defect can be indicated as a common error by means of an external signal lamp for ex ample Weight of the electrolyte circulation pump Air Puls air hose set 3 kW 2 5 kg 5 51 lb Air filter insert of the electrolyte circulation pump Clean the air filter insert for the integrated air pump once a year If there is a lot of dust shorten the cleani...

Page 59: ...contacts and the level of safety against oxyhy drogen ignition is increased Temperature controlled char ging The temperature controlled charging option continuously regulates the charging voltage according to the current battery temperature This significantly extends the battery life especially when used in cold rooms LED strip The LED strip serves as a status indicator and lights up in the corres...

Page 60: ... be found in the Wall and floor bracket section of the General information chapter Mobile set A carrying strap increases the mobility of the device Option box With the option box information regarding the state of charge of the attached battery can be forwarded via an external circuit Error messages and additional features such as Aquamatic external air pump and refill indicator can also be output...

Page 61: ...ion of the device from a distance of up to 30 m 98 ft 5 1 in This option contains a full control panel in an alumin um housing with degree of protection IP42 Gateway Link The Gateway Link enables the easy connection of the gateway to the battery charger The gateway can be connected without opening the battery charger Gateway The gateway is the link between the battery charger and Charge Connect De...

Page 62: ...98 mm 13 43 in x 4 33 x 7 8 in Pollution degree 3 Degree of protection 4 IP21 Overvoltage category II Operating temperature 5 20 C to 40 C 4 F to 104 F Storage temperature 25 C to 80 C 13 F to 176 F Relative humidity max 85 Maximum altitude above sea level 2000 m 6561 ft Mark of conformity According to rating plate Product standard EN62477 1 1 The device may be operated on grids that are grounded ...

Page 63: ...ock due to a residual current can be fatal Only use a type B residual current circuit breaker for the grid connection of the device Mains voltage 1 230 V 15 Mains frequency 50 60 Hz Mains fuse 2 max 16 A Minimum cross section of the grid lead 1 5 mm 0 002325 in Safety class I with ground conductor Max permitted grid impedance Zmax on PCC 3 None Standby consumption 24 V devices 48 V devices 4 9 W 5...

Page 64: ...nd 50 Hz public grid 4 For indoor use only must not be exposed to rain or snow 5 At a high ambient temperature a power reduction may occur derating Device specific data Max AC current Max AC power Nominal voltage Max charging current Weight 6 2080 3kW 15 1 A 3040 W 24 V 80 A 8 2 kg 18 08 lb 2100 3kW 15 3 A 3290 W 24 V 100 A 8 2 kg 18 08 lb 2120 3kW 15 5 A 3340 W 24 V 120 A 8 7 kg 19 18 lb 4045 3kW...

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