Fronius DeltaSpot, Operating Instructions/Spare Parts List

Page: 5 / 84

3
EN
Contents
Safety rules ................................................................................................................................................ 5
Explanation of safety symbols .............................................................................................................. 5
General ................................................................................................................................................. 5
Proper use ............................................................................................................................................ 6
Environmental conditions...................................................................................................................... 6
Obligations of the operator.................................................................................................................... 6
Obligations of personnel ....................................................................................................................... 7
Protecting yourself and others .............................................................................................................. 7
Danger from toxic gases and vapours .................................................................................................. 7
Danger from flying sparks ..................................................................................................................... 8
Risks from mains current and welding current...................................................................................... 8
Meandering welding flows..................................................................................................................... 9
EMC measures ..................................................................................................................................... 9
Specific hazards.................................................................................................................................... 10
Safety measures at the installation location and during transport ........................................................ 11
Safety measures in normal operation ................................................................................................... 12
Maintenance and repair ........................................................................................................................ 12
Safety inspections................................................................................................................................. 13
Disposal ................................................................................................................................................ 13
Safety symbols...................................................................................................................................... 13
Data protection...................................................................................................................................... 13
Copyright............................................................................................................................................... 13
General information 15
General ...................................................................................................................................................... 17
Principle ................................................................................................................................................ 17
Device concept ..................................................................................................................................... 17
Application areas .................................................................................................................................. 17
Scope of supply .................................................................................................................................... 17
Information for dimensioning the welding system ................................................................................. 18
System components .................................................................................................................................. 19
General ................................................................................................................................................. 19
System components overview .............................................................................................................. 19
Control elements and connections 21
DeltaControl ............................................................................................................................................... 23
General ................................................................................................................................................. 23
DeltaControl control elements............................................................................................................... 23
DeltaControl connections...................................................................................................................... 23
EMERGENCY STOP connection diagram............................................................................................ 25
Welding transformer and spot welding gun................................................................................................ 27
Welding transformer connections ......................................................................................................... 27
Welding gun cooling water connections................................................................................................ 27
Spot welding gun current connections .................................................................................................. 27
Mechanical components ............................................................................................................................ 28
X-gun mechanical components............................................................................................................. 28
C-gun mechanical components ............................................................................................................ 30
Remote control........................................................................................................................................... 32
DeltaRemote remote control ................................................................................................................. 32
DeltaRemote Plus remote control ......................................................................................................... 32
Start-up 35
Before commissioning................................................................................................................................ 37
General ................................................................................................................................................. 37
Proper use ............................................................................................................................................ 37
Setup regulations .................................................................................................................................. 37
Mains connection .................................................................................................................................. 37