Fronius DeltaSpot G2, Operating Instructions And Spare Parts List

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EN
Contents
Safety rules ................................................................................................................................................ 7
General ................................................................................................................................................. 7
Proper use ............................................................................................................................................ 7
Environmental conditions...................................................................................................................... 7
Obligations of the operator.................................................................................................................... 8
Obligations of personnel ....................................................................................................................... 8
Protecting yourself and others .............................................................................................................. 8
Danger from toxic gases and vapours .................................................................................................. 8
Danger from flying sparks ..................................................................................................................... 9
Risks from mains current and welding current...................................................................................... 9
EMC measures ..................................................................................................................................... 10
Specific hazards.................................................................................................................................... 11
Safety measures at the installation location and during transport ........................................................ 11
Safety measures in normal operation ................................................................................................... 12
Commissioning, maintenance and repair.............................................................................................. 12
Safety inspection................................................................................................................................... 12
Disposal ................................................................................................................................................ 13
Safety symbols...................................................................................................................................... 13
Data protection...................................................................................................................................... 13
Copyright............................................................................................................................................... 13
General information 15
General ...................................................................................................................................................... 17
Principle ................................................................................................................................................ 17
Application areas .................................................................................................................................. 17
Information for dimensioning the welding system ................................................................................. 17
Warning notices on the device.............................................................................................................. 19
Assembly and installation of the stationary welding system ................................................................. 23
System components .................................................................................................................................. 24
General ................................................................................................................................................. 24
System components overview .............................................................................................................. 24
Control elements and connections 25
GunControl................................................................................................................................................. 27
General ................................................................................................................................................. 27
GunControl 110/230 controls ................................................................................................................ 27
GunControl 110/230 connection sockets .............................................................................................. 28
Welding transformer and spot welding gun................................................................................................ 31
Welding transformer connections ......................................................................................................... 31
Mechanical components ............................................................................................................................ 32
Mechanical components ....................................................................................................................... 32
Remote control........................................................................................................................................... 33
RemoteControl Pro ............................................................................................................................... 33
Start-up 35
Before commissioning................................................................................................................................ 37
General ................................................................................................................................................. 37
Measures for the safe operation of the device with untrained personnel.............................................. 37
Proper use ............................................................................................................................................ 37
Setup regulations .................................................................................................................................. 37
Mains connection .................................................................................................................................. 38
Guidelines for system cooling ............................................................................................................... 38
Transformer PE conductor connection ................................................................................................. 39
Start-up ...................................................................................................................................................... 41
General ................................................................................................................................................. 41
Connecting the remote control.............................................................................................................. 41
Establishing the coolant connections.................................................................................................... 41