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Fromm

SUMMARY

I

1 FOREWORD 

3

1.1  HOW TO READ AND USE THE INSTRUCTIONS MANUAL ...................... 3

1.1.1  THE IMPORTANCE OF THE MANUAL ............................................ 3
1.1.2  SAFE KEEPING THE MANUAL ........................................................ 3
1.1.3  CONSULTING THE MANUAL ......................................................... 3
1.1.4 COPYRIGHT ................................................................................... 4
1.1.5  INFORMATION ON THE IMAGES AND CONTENTS ....................... 4
1.1.6  UPDATE OF THE INSTRUCTION MANUAL .................................... 4
1.1.7  SYMBOLS  – MEANING AND USE .................................................. 5

1.2  WHO THE MANUAL IS FOR .................................................................... 6

2 SAFETY 

7

2.1  GENERAL SAFETY INSTRUCTIONS ......................................................... 7
2.2  SAFETY SIGNS ........................................................................................ 8
2.3  WARNINGS OF RESIDUAL RISKS .......................................................... 10
2.4  SAFETY DEVICES ................................................................................... 11

2.4.1  TURNTABLE VERSION WITH TRANSPALLET ACCESS .................. 12

2.5  PERSONAL PROTECTIVE EQUIPMENT (PPE)........................................13
2.6  TECHNICAL ASSISTANCE ..................................................................... 13

3 

MACHINE DESCRIPTION 

14

3.1  MANUFACTURER AND MACHINE IDENTIFICATION DATA ..................14
3.2  GENERAL DESCRIPTION....................................................................... 15

3.2.1  OPTIONAL COMBINATIONS AND CARRIAGE ............................. 22
3.2.2  TABLE OPTIONAL EQUIPMENT ................................................... 23
3.2.2.1  DOOR WINDOW APPLICATION ................................................ 23
3.2.2.2  CARRIAGE GUIDE (roll container) ............................................ 26

3.3  ROLL-HOLDER CARRIAGE .................................................................... 28

3.3.1  OPTIONAL EQUIPMENT .............................................................. 36
3.3.1.1  AUTOMATIC CUT ...................................................................... 36
3.3.1.2  STRIP CUT ................................................................................. 37
3.3.1.3  STRIP TIGHTENER (MANUAL VERSION) ................................... 39

Summary of Contents for FS380

Page 1: ...Fromm Holding AG Hinterbergstrasse 26 6312 Steinhausen Switzerland FS335 FS370 FS340 350 380 385 Rev 2 01 03 2021 EN Turntable Mast Use and Maintenance Manual Translation of the original ...

Page 2: ...Rev 2 01 03 2021 SUMMARY 2 ...

Page 3: ... SAFETY SIGNS 8 2 3 WARNINGS OF RESIDUAL RISKS 10 2 4 SAFETY DEVICES 11 2 4 1 TURNTABLE VERSION WITH TRANSPALLET ACCESS 12 2 5 PERSONAL PROTECTIVE EQUIPMENT PPE 13 2 6 TECHNICAL ASSISTANCE 13 3 MACHINE DESCRIPTION 14 3 1 MANUFACTURER AND MACHINE IDENTIFICATION DATA 14 3 2 GENERAL DESCRIPTION 15 3 2 1 OPTIONAL COMBINATIONS AND CARRIAGE 22 3 2 2 TABLE OPTIONAL EQUIPMENT 23 3 2 2 1 DOOR WINDOW APPLIC...

Page 4: ...HANDLING THE PACKED MACHINE 55 4 3 TRANSPORTING AND HANDLING THE UNPACKED MACHINE 56 4 4 STORAGE OF PACKED AND UNPACKED MACHINE 58 5 INSTALLATION 60 5 1 PERMITTED AMBIENT CONDITIONS 60 5 2 USE AND MAINTENANCE CLEARANCES 61 5 3 POSITIONING THE MACHINE 62 5 3 1 STANDARD MACHINE 62 5 3 2 LOW PROFILE MACHINE 68 5 3 3 TRANSPALLET MACHINE 69 5 3 4 MACHINE RECESSED INTO THE FLOOR WITH FRAME 74 5 3 5 MACH...

Page 5: ...CY CHECK 84 6 2 7 EMERGENCY BUTTONS OPERATIONAL CHECK 84 7 MAINTENANCE 85 7 1 GENERAL PRECAUTIONS 85 7 1 1 SPECIAL PRECAUTIONS 86 7 1 2 CLEANING 86 7 2 SCHEDULED MAINTENANCE 86 7 2 1 ACTIVE SAFETY DEVICES MAINTENANCE 87 7 2 2 DAILY MAINTENANCE 88 7 2 3 QUARTERLY MAINTENANCE 88 7 2 4 SIX MONTHLY MAINTENANCE 91 8 OUT OF SERVICE 92 8 1 DISMANTLING SCRAPPING AND DISPOSAL 92 8 2 DISMANTLING ELECTRONIC ...

Page 6: ...IV Rev 2 01 03 2021 Use and Maintenance Manual TURNTABLE MAST IV ...

Page 7: ...KA DOKUMENTATIONEN NL DE FABRIKANT EN PERSOON DIE GEAUTORISEERD IS OM HET TECHNISCH DOSSIER OP TE STELLEN CZ VÝROBCE A OSOBA OPRÁVNċNÁ K SESTAVENÍ TECHNICKÉHO SOUBORU FI VALMISTAJA JA TEKNISEN TIEDOTTEEN LAADINTAAN VALTUUTETTU HENKILÖ PT O FABRICANTE E PESSOA AUTORIZADA A CONSTITUIR FASCÍCULO TÉCNICO Fromm Holding AG Hinterbergstrasse 26 6312 Steinhausen Switzerland IT TIPO AVVOLGITORE EN TYPE WRA...

Page 8: ...2 Rev 2 01 03 2021 Use and Maintenance Manual TURNTABLE MAST 2 ...

Page 9: ...he machine In the event of doubts or problems contact the technical service centres Use the manual in such a way as not to damage all or part of the contents On no account should any parts of this manual be removed torn out or rewritten Keep the manual in places protected from humidity and heat Keep this manual and all the related publications in an accessible place known to all the operators All ...

Page 10: ...d in any form or by any means without explicit permission from MANUFACTURER The illustrations in this manual have been included solely by way of example for better understanding of what is described This document may be subject to change by Manufacturer without prior notice but the information on safe use is still guaranteed The essential features of the type of machine described being understood ...

Page 11: ...e risk of mortal injury Failure to observe warnings marked by this symbol can lead to a situation of serious risk to the safety of the operator and or exposed persons WARNING Indicates a hazard with the risk of danger to the machine or the product being processed Failure to observe warnings marked by this symbol can lead to malfunction or damage to the machine INFORMATION Indicates notes and advic...

Page 12: ...tenance technician is not qualified to perform operations on live electrical systems MAINTENANCE ELECTRICIAN Qualified technician able to operate the machine like the machine operator make adjustments and work on electrical systems for maintenance and repair SPECIALISED TECHNICIAN OF THE MANUFACTURER Qualified technician of the manufacturer or his distributor able to operate the machine like the m...

Page 13: ... mode with the fixed and or mobile safety guards removed It is strictly prohibited to disable the safety devices installed on the machine Any adjustment operations that need to be carried out with some of the safety devices disabled must be performed by one person only and unauthorised persons may not access the machine during this time The room in which the machine is housed must not have any sha...

Page 14: ...K DANGER DO NOT REMOVE THE FIXED GUARDS WHEN THE MACHINE IS RUNNING ALWAYS REFIT THE FIXED GUARDS AFTER ANY MAINTENANCE OPERATION DANGER IT IS PROHIBITED TO ATTEMPT TO COUNTERACT SLOW DOWN OR STOP THE MACHINE DURING THE AUTOMATIC WRAPPING CYCLE USE ONLY THE STOP BUTTON OR THE EMERGENCY BUTTON TO BRING IT TO A HALT As soon as possible after an operation that required disabling of some safety device...

Page 15: ...n in areas with moving parts It is obligatory to read the instruction manual carefully before operating the machine Pick up point for lifting and handling with a fork lift truck It is obligatory to switch off the machine and remove the plug before starting any maintenance operations or repairs Danger of falling from the turntable Finger crushing hazard due to moving parts Picture 1 ...

Page 16: ...ght between the turntable and the base at point 2 DANGER Risk of getting crushed Do not remain in or pass through the carriage movement area In the lowering phase there is the risk of impact and being crushed between the carriage safety plate 3 and the ground 1 3 2 1 3 See Picture 2 pag 10 The machine has been designed and constructed in such a way as to allow the operator to use it safely elimina...

Page 17: ...object it stops the machine and sends the carriage back up for 2 seconds N B if the machine stops because devices E has been triggered the carriage can be sent up to remove the foreign object that triggered it B E D A C DANGER The machine has been designed and constructed to allow safe use in all the conditions intended by the manufacturer isolating the moving parts and live components by the use ...

Page 18: ...ERSION WITH TRANSPALLET ACCESS G See Picture 4 pag 12 A photocell G is located at the entrance to the transpallet access If this is obscured it prevents the machine from starting or stops it immediately if it is working DANGER CHECK THE SAFETY PHOTOCELL BEFORE STARTING WORK Picture 4 ...

Page 19: ...sory use of helmet For any orders assistance or information the user should contact the Manufacturer quoting the following details Machine model Serial number Year of manufacture Purchase date Approximate number of service hours Detailed indications regarding a specific operation to be carried out or the fault found TECHNICAL ASSISTANCE see COVER WITH MACHINE IDENTIFICATION Best performance of our...

Page 20: ...rt circuit rating Consumo aria Air consumption kg VAC A Hz kA RMS Sym bar Nl min Corrente totale Full load current See Picture 5 pag 14 see COVER WITH MACHINE IDENTIFICATION The Identification plate fixed to the machine chassis shows the following information Manufacturer s name and address Machine type Machine model Serial number Year of manufacture Weight kg Nominal voltage Un Operating frequenc...

Page 21: ...rts 1 Turntable table on which the palletised product to be wrapped is placed 2 Column along which a wrapping tool 3 Roll holder carriage that moves vertically up and down the vertical movement of the roll holder carriage combined with the rotation of the table wraps the product 4 Electric panel structure containing the main switch the control pushbutton panel and the electrical components 3 2 4 1...

Page 22: ...nmental conditions the machine may be built with certain features Freezer Machines built with special features for use in environments with low temperatures such as cold rooms down to 30 C Stainless Steel Machines built with special features for use in oxidizing environments i e those with high humidity or when the work areas and the machine itself will be washed corrosive environments e g those w...

Page 23: ...g and adjusts its application tension Tension is governed by a roller fitted with an electromagnetic brake which can be manually adjusted with a knob located on the carriage 1PRS PRS EMPS MPS carriage delivers film during winding and adjusts its application tension to the load The carriage can pre stretch the film by means of a mechanical control generated by a pair of gears fixed mechanical ratio...

Page 24: ...loor The customer must prepare a suitably sized hole in the floor for containing the machine in its recessed version Low profile base C that facilitates the pallet loading and unloading procedure since the turntable is about 2 5 cm above the floor Base with weighing D that allows the product on the plate to be weighed through the loading cells Base with transpallet and weighing compartment E that ...

Page 25: ...ollowing optional units can be supplied on request 1 Lifting frame that raises the machine off the ground Allows the table to be loaded using a forklift electric transpallet allowing the front wheels to enter under the machine 1 Picture 9 ...

Page 26: ...ble not for recessed version This allows a forklift truck manual or electric transpallet to place pallets directly onto the turntable 3 Presser unit is a device that clamps the product on the pallet from above This device is useful when the product on the pallet is unstable 3 2 Picture 10 ...

Page 27: ...product loading phase A Position the product when the presser X is rotated outside the dimensions of the table B Before starting the wrapping cycled the pressing plate X must be positioned in axis with the table Z C After the wrapping cycle the pressing plate X must be rotated outside the edge of the machine before removing the pallet from the turntable to avoid impacts to the presser A B C X X Z ...

Page 28: ... 350 380 385 Carrello FM X X X FE carriage X X 1PRS carriage X PRS PS carriage X Cut X X X Strip cut X X Strip tightener X X X X Automatic strip tightener X X Bubble wrap X X X Mesh roller X X X X Film weighing X X X X Ramp X X X X Lifting frame X X X X Template X X X X Carriage guide X X X X Presser X X X Door window X X X ...

Page 29: ...ted on the turntable 1 after setting the width of the product to be wrapped moving the grippers 2 using the levers 3 The operator must keep the product still and press the pedal 4 to lower the upper grippers 5 and lock the product in place Attach the stretch film and start the wrapping cycle At the end of the cycle the machine stops maintaining the presser with the upper grippers 5 in position The...

Page 30: ...MAST 24 Version with roller unit on the plate Before starting check the position of the support pins 6 based on the dimensions of the product to be wrapped If necessary move them loosening the screw 7 and then tighten it in the desired position 6 7 Picture 13 ...

Page 31: ...fter 10 then press the pedal 4 and to lower the upper grippers 5 and lock the product in place Attach the stretch film to the product and start the wrapping cycle At the end of the cycle the machine stops maintaining the presser with the upper grippers 5 in position The operator must cut the stretch film hold the wrapped product press the pedal 4 to lift the upper grippers 5 and remove the wrapped...

Page 32: ... and a system 3 that blocks their exit during rotation of the turntable A The operator pushing the carriage along the guides 2 until it reaches the system 3 B Hook the stretch film and start the cycle C Once the wrapping cycle is complete cut the stretch film and remove the carriage from the guides 2 WARNING Using this system requires a very low rotation speed of the turntable 4 and a very low fil...

Page 33: ...Fromm 27 MACHINE DESCRIPTION 27 ...

Page 34: ...y the tension of the film Upon starting the film must be loaded onto the carriage Put the carriage into the Down position to make fitting the roll easier Turn the main switch to the O OFF position Push the roll 4 onto the centre pin 5 Insert the film between the rollers following the path indicated in figure A the symbol with the triangles identifies the side of the film to which the bonding agent...

Page 35: ...nctions in the control panel is used to adjust the action of the brake and consequently the tension of the film Upon starting the film must be loaded onto the carriage Put the carriage into the Down position to make fitting the roll easier Turn the main switch to the O OFF position Push the roll 4 onto the centre pin 5 Insert the film between the rollers following the path indicated in figure A th...

Page 36: ... ratios generate different speeds of the rollers 1 and 2 creating the pre stretch action The carriage also features a set of idle rollers which are used to increase the winding angle of the film on the rubber coated rollers Upon starting the film must be loaded onto the carriage Put the carriage into the Down position to make fitting the roll easier Push the roll 7 onto the centre pin 8 Open the do...

Page 37: ...n between the rollers we recommend squeezing the strip of film into the shape of a rope When the reel is in thread the film behind the first idle roller 3 and pull it out at least 50 cm Thread the rope between the rollers 1 and 2 at the top of the carriage at the height of the reduced roller pin and push it inwards until it comes out behind roller 2 when it extends far enough out to be gripped sim...

Page 38: ...F32 functions in the control panel in order to dynamically control the speed of the pre stretch roller drive motor and thus the film tension The carriage is fitted with a gearmotor which drives three rubber surfaced rollers 1 2 and 3 by means of toothed gearing The different transmission ratios generate different speeds of the rollers 1 2 and 3 creating the pre stretch action The carriage also fea...

Page 39: ...s which are used to increase the winding angle of the film on the rubber coated rollers Upon starting the film must be loaded onto the carriage Put the carriage into the Down position to make fitting the roll easier Turn the main switch to the O OFF position Push the roll 7 onto the centre pin 8 Open the door and insert the film between the rollers following the path indicated in figure A the symb...

Page 40: ...in the control panel in order to dynamically control the speed of the pre stretch roller drive motor and thus the film tension Can be adjusted using F17 20 functions in the control panel controls the rotation of the roller 1 and 2 The speed difference generated between the rubber coated rollers 1 2 and 3 creats the pre stretch action Upon starting the film must be loaded onto the carriage Put the ...

Page 41: ...ated between the rubber coated rollers 1 2 and 3 creats the pre stretch action Upon starting the film must be loaded onto the carriage Put the carriage into the down position to make fitting the roll easier Turn the main switch to the O OFF position Push the roll 7 onto the centre pin 8 Open the door and insert the film between the rollers following the path indicated in figure A the symbol with t...

Page 42: ...after purchase of the machine During the last rotation the roll holder carriage blocks the rollers and after the time set with F27 the machine stops tightening the film which is cut by the blade the number of times set with F26 After cutting the machine starts again the carriage freely dispenses the film for a time set with F28 after which is blocks the rollers again causing the film to break WARN...

Page 43: ...tion of the cut F57 X seconds in descent startup if it was excluded with F58 0 F58 includes F58 1 or excludes F58 0 strip cutting during execution of the top reinforcement rotations F59 stops cutting during ascent and shutdown ascending an amount of time F59 X seconds after reaching the top of the product cutting is disabled to move on to the entire strip during shutdown an amount of time F59 X se...

Page 44: ...e strip during shutdown an amount of time F59 X seconds after the rotation starts to slow down cutting is disabled allowing the last segment of stretch film to exit unsectioned from the pre stretch carriage for easier control If you want to wrap the top part of the product by overflowing the film beyond the top of the product itself it is recommended to do so with the stretch film not cut into str...

Page 45: ...duces the width of the film to one string and reinforces binding of the product It can also be installed later attaching it as in the image below The device is comprised of a frame 2 in which the grooved wheel 4 slides with the help of a lever 3 reducing the width of the stretch film 1 2 4 3 Picture 23 ...

Page 46: ...ow a certain path see diagram A Attached to the chain 2 is a grooved idle wheel 6 or two in the case of a double strip tightener Operating the gear motor 3 the chain 2 moves the grooved idle wheel 6 or the two wheels in the case of the double strip tightener vertically When it encounters the strip of stretch film it reduces the film width to a string The frame 1 has two sensors sensor 7 stops the ...

Page 47: ... the strip of stretch film it reduces the film width to a string The frame 1 has two sensors sensor 7 stops the grooved wheel 6 in the bottom position that corresponds to the strip of stretch film reduced to a string sensor 8 stops the grooved wheel 6 in the top position that corresponds to the extended strip of stretch film 4 6 4 6 6 1 1 8 3 3 8 2 7 2 7 Open the door and insert the film between t...

Page 48: ...d at the top of the product after performing the upper rotations with film open F63 X reinforcement set with F7 and F8 Picture 26 4 6 4 6 6 1 1 8 8 2 7 2 7 Open the door and insert the film between the rollers following the path indicated in figure A the symbol with the triangles identifies the side of the film to which the bonding agent if present is applied IMMAGINE SPECIFICA Using the functions...

Page 49: ...CRIPTION 43 3 3 1 5 BUBBLE WRAP 1 This option is used to ensure greater protection of the product A carriage 1 is added that holds the roll of bubble wrap that is applied between the product and the stretch film Picture 27 ...

Page 50: ... to ensure product stability The mesh roller keeps the mesh tight between the product and the roll without stretching it The optional mesh roller is comprised of a roll holder shaft 2 with a braking system plus a roller 3 with a special external finish both of which are mounted in place of the standard ones The roll holder shaft 2 brakes the rotation of the roll 1 to ensure greater grip of the rol...

Page 51: ... At the end of each cycle the machine will indicate the film consumption showing LF on the screen F if expressed in metres or WF if expressed in grams and the quantity of metres or grams on the screen V INFORMATION If the weight is expressed in grams to obtain good precision correctly set the thickness of the film in microns from 8 to 40 in the parameter F24 Picture 29 ...

Page 52: ...g limitations For safety reasons suitable working limitations have been imposed in keeping with the size of the machine and the relative turntable The products to be wrapped must be within the working limits of the machine in your possession specified in terms of maximum load and maximum dimensions on the basis of the turntable diameter Ø as indicated in the table Stretch film Use a film of specif...

Page 53: ...X Z Y Y Y Y Y Y W kg Standard 1500 1200 800 2200 2500 2700 3200 3500 3900 2000 1650 1200 1000 1800 1200 1200 1400 1000 2200 1550 1550 1900 1000 Riveted 1500 1200 800 2200 1500 1650 1200 1000 Transpallet 1650 1200 1000 2200 2500 2700 3200 3500 3900 1200 1800 1200 1200 Low profile 1650 1200 1000 2200 2500 2700 3200 3500 3900 1200 X Z Y Picture 30 ...

Page 54: ...48 Rev 2 01 03 2021 Use and Maintenance Manual TURNTABLE MAST 48 ...

Page 55: ...les of bad usage of the machine NEVER allow anyone to climb onto the turntable NEVER start the work cycle when there is anyone in the immediate vicinity of the machine NEVER allow the machine to be used by unauthorised persons or by minors under the age of 16 NEVER leave the control station during the working process NEVER load onto the machine containers that have toxic corrosive explosive or fla...

Page 56: ...e speed min max 4 12 rpm MACHINE DIMENSIONS RAMP DIMENSIONS Std 2500 Opt 3000 Opt 3300 Opt 3700 Ø A B D E F G G G G H I 1500 1510 2350 2700 75 1400 2800 3300 3600 4000 1000 1500 1650 1660 2350 2700 1800 1810 2650 3000 2200 2230 3050 3400 PRESSER DIMENSIONS Std 2500 Opt 3000 Opt 3300 Opt 3700 Std 2500 Opt 3000 Opt 3300 Opt 3700 Std 2500 Opt 3000 Opt 3300 Opt 3700 L L L L M M M M N O O O O 2750 3250...

Page 57: ...Fromm 51 MACHINE DESCRIPTION 51 OPTIONAL OPTIONAL H M E I B A D Ø N 0 L G F Picture 31 ...

Page 58: ...uations STATION B Work area In the work area the operator carries out the following operations attaches the film to a corner of the pallet to start the work cycle cuts the film at the end of the work cycle DANGER Attaching and cutting the film must be done with the machine cycle stopped and the turntable not moving STATION C maintenance area In the maintenance area the operator carries out the fol...

Page 59: ... rotation changes the film roll adjusts the film tension if mounted on the carriage WARNING All operations that can be performed in station C must be carried out with the turntable fully down and the machine stopped DANGER IT IS FORBIDDEN TO CROSS THE CENTRAL MACHINE AREA MARKED AS D Picture 32 ...

Page 60: ...cations DANGER The lifting and transport means must be chosen based on the size weight and shape of the machine and its components The capacity of the lifting equipment must be greater with a safety margin than the weight of the components to be transported N B Ifdamagedormissingpartsarefound immediatelynotifyCustomer Service and the carrier providing photographic documentation Make sure that no s...

Page 61: ...capacity to lift and transport the PACKED machine USING ANY OTHER SYSTEM WILL NULLIFY THE WARRANTY FOR ANY DAMAGE CAUSED TO THE MACHINE INFORMATION THE WEIGHT OF THE PACKAGING IS GENERALLY INDICATED ON THE OUTSIDE DANGER ALWAYS CHECK BEFORE ANY OPERATION THAT THERE ARE NO EXPOSED PERSONS IN HAZARDOUS ZONES IN THIS CASE THE ENTIRE ZONE AROUND THE MACHINE PARTS IS TO BE CONSIDERED A HAZARDOUS ZONE P...

Page 62: ...INE USING ANY OTHER SYSTEM WILL NULLIFY THE WARRANTY FOR ANY DAMAGE CAUSED TO THE MACHINE DANGER THE RISK OF IMPACT IN ANY CASE REMAINS CAUSED BY SUDDEN MOVEMENT DUE TO UNBALANCING OF THE MACHINE PARTS IN THE EVENT THAT THE BELTS SAG OR SLIP LIFT THE MACHINE SLOWLY AND SMOOTHLY WITHOUT JERKING OR PULSES DANGER ALWAYS CHECK BEFORE ANY OPERATION THAT THERE ARE NO EXPOSED PERSONS IN HAZARDOUS ZONES I...

Page 63: ...PULSES DANGER ALWAYS CHECK BEFORE ANY OPERATION THAT THERE ARE NO EXPOSED PERSONS IN HAZARDOUS ZONES IN THIS CASE THE ENTIRE ZONE SURROUNDING THE PALLETS IS TO BE CONSIDERED AS A HAZARDOUS ZONE To lift the machine proceed as follows Carefully insert the forks of the forklift into the rails A marked with the pictogram B to the maximum possible depth Lift and transport the machine See Picture 35 pag...

Page 64: ...hine is positioned and depending on the type of packaging crate container etc ensure that the storage conditions are suitable If the machine is not used and stored in a place according to the technical specifications the sliding parts must be greased In case of doubt contact Customer Service The manufacturer declines all responsibility if the user does not specify or request the above information ...

Page 65: ...Fromm 59 TRANSPORT HANDLING STORAGE 59 ...

Page 66: ...ater than 50 at a temperature of 40 C and 90 at a temperature not over 20 C without condensation If the atmospheric conditions are not suitable for machine operation the Manufaturer can on request provide solutions to remedy the problem e g air conditioners thermostatic heating elements etc Altitude Useful altitude not exceeding 1000 meters above sea level Lighting Minimum necessary and indispensa...

Page 67: ... unloading there must also be sufficient space for movement of forklift trucks or other equipment necessary for maintenance work and for loading the rolls of film The remaining sides of the machine must be placed as far as possible up against side walls or fixed barriers to prevent easy access Reference should always be made to the layout agreed with the manufacturer upon ordering Picture 37 ...

Page 68: ... as follows base column tipped over the turntable presser unit if supplied dismounted No particular preparation is required for the surface on which the machine is to stand The surface must be smooth and flat in all directions maximum slope 1 and solid enough to support the fully laden weight of the machine Reposition the base column and assemble the parts removed ...

Page 69: ... A Identify the supplied screws for fixing the base column DANGER The lifting of the column should be carried out using a suitable lifting device 1 fixed to the eyebolt on the column B Lift the base column 2 C Insert the screws 3 side and secure the base column of the machine 4 D Fit the motor guard 5 and secure it with the screws Picture 38 ...

Page 70: ... the screws supplied for fastening the carriage B Partially tighten the screws 1 with the washers 2 in the holes inserts 3 leaving 5 10 mm of space between the washer and the insert 2 5 1 3 DANGER Two people are needed to lift the carriage if it weighs over 25 kg See Picture 39 pag 64 Picture 39 ...

Page 71: ...ook it to the support 5 inserting the screws in the shaped holes 6 figure A D Lower the carriage to bring the screws to the end of the slot 6 figure B E Tighten the screws 1 to fasten the carriage 4 figure B 5 6 1 A B 4 4 See Picture 40 pag 65 Picture 40 ...

Page 72: ... MOUNTING THE PRESSER UNIT OPTIONAL After lifting and fixing the column mount the pressing arm A Get the provided screws B Lift the complete arm 1 up to the attachment 2 tighten and secure the screws 3 C Connect the cable 4 to the connector 5 See Picture 41 pag 66 Picture 41 ...

Page 73: ...m 67 INSTALLATION 67 1 2 3 4 See Picture 42 pag 67 FIXING TO THE FLOOR A Make holes in the floor at point 1 2 3 4 drilling through the holes in the machine base B Insert steel anchors and tighten Picture 42 ...

Page 74: ...cation and remove the supports B for handling the machine A B B A B Make holes in the floor at point 1 2 3 4 drilling through the holes in the machine base C Insert the steel anchors and tighten D Position the ramp 5 in correspondence with the holes and attach it using the screws 6 If there are several ramps repeat the operation for each one 5 6 3 4 1 2 Picture 43 Picture 44 ...

Page 75: ...ag 69 FIXING THE TRANSPALLET MACHINE TO THE GROUND A Dismantle the four safety covers 1 2 3 4 B Make the holes in the floor at the points 5 6 7 8 9 10 11 12 drilling through the holes in the machine base C Insert the steel anchors and tighten D Assemble the four safety covers 1 2 3 4 Picture 45 ...

Page 76: ...installed or not installed but ready to be installed on the side chosen during the order phase To install proceed as follows A Remove the casings 1 and 2 B Position the ramp 3 in the open side of the base 4 C Tighten and lock the screws 5 D Connect the connector 6 to the sensor 7 E Replace the casings 1 and 2 3 5 2 8 1 4 7 6 5 See Picture 46 pag 70 Picture 46 ...

Page 77: ...move the casing 8 by removing the screws 9 INFORMATION Based on the rotation direction of the plate the casings 8 contain the connector cable 6 If present the cable must be removed before the casing sliding it backward E Re install the ramp 3 and the casing 8 in the new positions tighten and lock the screws 5 and 9 F Using the path provided by the casings 8 run the connector 6 back to the sensor 7...

Page 78: ...sition of the ramp 3 To facilitate the operation manually turn the plate until the reflector 10 is in correspondence with the open side remove it by unscrewing the screws 13 turn the plate again until the open side is located in the new mounting position for the reflector 10 and attach it using the same screws 13 12 11 3 10 13 I for front position II for right position III for left position I III ...

Page 79: ...tially tighten the screw 1 in the base and snap the ramp slot from the top to the bottom B Adjust screw 3 to make the ramp flush with the base C Adjust the distance X of the ramp from the turntable by tightening or loosening screws 2 the distance must be adjusted to 2 5 mm max D Tighten the screw 1 E Tighten the lock nuts See Picture 50 pag 73 Picture 50 ...

Page 80: ...A Embed the template flush with the floor B level the bottom of the hole and fill in any unused areas B1 as stated in the template s technical specifications If present remove the cross pipes B2 Insert the machine C1 and fix the sections C2 around the plate centring them and securing them with the screws C3 in the free space between the round plate and the walled frame the distance between the tur...

Page 81: ...hine create the recessed area following the diagram representing the reference hole A Position the machine 1 inside the hole see B and centre it distributing the space in equal measure between the sides 25 mm see C 1 25 mm 25 mm 25 mm 25 mm 25 mm 25 mm 25 mm 25 mm A C B See Picture 52 pag 75 Picture 52 ...

Page 82: ...hine resting the sections 2 and 3 around the plate 4 leaving a distance of 5 mm from the plate itself If needed correct the position of the machine 1 inside the hole to properly position the sections 2 and 3 1 1 3 3 2 4 5 M6 5 M6 D 5 m m 5 m m 5 m m 5 m m 5 m m 5 m m 5 m m 5 m m 5 m m 5 m m Picture 53 ...

Page 83: ...les Replace the sections 2 and 3 positioning them according to the previous instructions 5 mm from the turntable drill and M6 thread the base in correspondence of the holes 5 and attach the sections with a HSHC M6 screw D Check for proper mounting E 5 m m 5 m m 5 m m 5 M6 E Picture 54 Picture 55 ...

Page 84: ...h foot C until the work surface is perfectly horizontal WARNING USE OF A SPIRIT LEVEL IS RECOMMENDED TO CORRECTLY LEVEL THE MACHINE ADJUST THE FEET SO THE WEIGHT IS DISTRIBUTED EQUALLY ON THEM THE ACCURACY OF THIS OPERATION PREVENTS VIBRATIONS OR NOISES AND ENSURES GREATER RIGIDITY OF THE MACHINE AND ACCURATE WEIGHING Drill holes in the floor at points 1 2 3 4 5 6 passing through the holes in the ...

Page 85: ...a display panel 7 with optional printer mounted on the machine column and powered by the machine itself Before using the scale for the first time completely charge the battery 4 for at least 10 hours using the supplied battery charger Plug the charger into the port 6 next to the on button 5 then plug it into the power INFORMATION During normal use this operation must be repeated every evening at t...

Page 86: ...T UP IN CONFORMITY WITH THE SAFETY STANDARDS CURRENTLY IN FORCE EQUIPPED WITH A DIFFERENTIAL SWITCH AND AN EARTH CIRCUIT THE VOLTAGE AND FREQUENCY MUST BE COMPATIBLE WITH THE REQUISITES GIVEN ON THE IDENTIFICATION PLATE The differential must be type B or F and a maximum of 300 mA and not less than 100 mA The plug must be wired as shown in the following colour scheme Brown Phase Blue Neutral Yellow...

Page 87: ...uits has to be pressed after switching on or after the emergency button has been pressed 3 Emergency button Stop the machine and cuts off the main power supply in situations of emergency or imminent danger to reset the button once it has been pressed turn the top of the button clockwise 4 Control panel Used to control the machine and the work cycle for more information consult the attached Operato...

Page 88: ...ing from the roll holder carriage 1 and attach it to a corner of the pallet E set the operating cycle from the control panel F press the START button A on the operator terminal G After wrapping manually cut the film and fix it to the pallet H the pallet can now be unloaded See Picture 60 pag 83 This is a general procedure Carriage specific operations are described in the relative roll holder carri...

Page 89: ...s of inactivity it must be put into the safe mode A Lower the turntable down to the ground 1 B Switch off the machine by turning the main power switch 2 to O OFF position C Remove the pallet from the turntable 5 See Picture 60 pag 83 The machine is equipped with an emergency pushbutton 8 Pressing the pushbutton the machine will stop immediately To restart the machine it is necessary to turn the pu...

Page 90: ...test the efficiency of the safety systems before starting up production DANGER THIS PROCEDURE CAN BE OPERATED ONLY BY A GRADE 2 QUALIFIED MAINTENANCE ENGINEER See Picture 61 pag 84 With the machine running press the emergency pushbutton A Check that the machine comes to an immediate halt Release the previously pressed emergency pushbutton and press the ENABLE MACHINE pushbutton Press START to rest...

Page 91: ...MATION All maintenance information refers exclusively to routine maintenance procedures and to works aimed at ensuring that the machine operates correctly on a daily basis Supplementary maintenance procedures must be carried out by the Manufacturer s specialised technicians Provide sufficient lighting when servicing the machine If maintenance involves areas that are poorly illuminated portable lig...

Page 92: ...rt the weight of a person After completing the maintenance operations refit and properly secure all the protection devices and safety guards that have been removed or opened Periodically clean the safety guards particularly the transparent material of the casing using a damp cloth This paragraph describes the operations to be carried out periodically in order to ensure proper functioning of the ma...

Page 93: ... DANGER CHECK THE EFFICIENCY OF THE SAFETY DEVICES BEFORE STARTING WORK DAILY OPERATIONS Clean out the crush protection safety devices with a jet of dry air Check that the carriage bottom plate A are working properly Make sure also that there are no foreign bodies in the crevices C Picture 62 ...

Page 94: ... cloth Clean the photocells with a clean soft cloth See Picture 63 pag 88 Check the tension of the chain driving the turntable as follows Standard turntable A Unscrew the screws 1 B remove the guard 2 and 3 C check the tension of the chain 4 To tighten loosen the screws 5 tighten the screw 6 until the tension and tighten the screws 5 Grease the chain D put back the guard 2 and 3 and secure it with...

Page 95: ...preload screw 5 of the springs 6 until they are fully released F tighten the screw 5 until the spring is compressed for about 15 mm G tighten the nut 4 If adjustment of the screw 5 is not sufficient to tighten the chain H loosen the nut 4 I loosen the screw 5 J loosen the four screws 7 K slide the support 8 towards the machine column L tighten the screws 7 and retension the chain as described in p...

Page 96: ...Remove the guard 2 C Loosen the screw 3 and nut 4 until the friction wheel 5 pressure is released remove the nut 7 and screw 8 D Make sure the friction wheel 5 is in contact with the disk 6 and replace the screw 3 and nut 4 tightening until they press the wheel 5 3 mm against the disk 6 E Screw the screw 8 into place and lock the nut 7 F Refit the guard 2 and secure it with the screws 1 See Pictur...

Page 97: ... after the first month of use the machine and then every six months A Remove the screws securing the motor cover 1 and remove the motor cover from place B Loosen the nut 2 blocking the idler pulley Turn the screw tension 3 placed on the head of the column C The pulley is then adjusted along the slot once it reaches the correct chain tension tighten the lock nut 2 D Replace the motor cover 1 and se...

Page 98: ...iated manner taking into account their different types metal oil and lubricants plastic rubber etc handing them over to collection centres authorised for such purposes and in any case conforming to the applicable laws in force governing the disposal of solid industrial waste DANGER NEVER TRY TO RE USE MACHINE PARTS OR COMPONENTS THAT MAY STILL APPEAR INTACT ONCE THEY HAVE BEEN DECLARED NO LONGER S...

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Page 100: ...Fromm Holding AG Hinterbergstrasse 26 6312 Steinhausen Switzerland ...

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