Forum SDL-100/1 Operation Manual Download Page 1

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Operation Manual • Pipe Handling Equipment • Hoisting Equipment

Forum B + V Oil Tools GmbH

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SDL Side Door Elevators Type Series

Manual Elevators

Manual SDL Type Series

Type

P/N

Rated Capacity

SDL-100/1

651010-Y-BC

100 tons

SDL-150/1

651510-Y-BC

150 tons

SDL-150/2

651520-Y-BC

150 tons

SDL-150/3

651530-Y-BC

150 tons

SDL-150/5

651550-Y-BC

150 tons

Operating Instructions

Original Operating Instructions

Summary of Contents for SDL-100/1

Page 1: ...10 04 2016 SDL Side Door Elevators Type Series Manual Elevators Manual SDL Type Series Type P N Rated Capacity SDL 100 1 651010 Y BC 100 tons SDL 150 1 651510 Y BC 150 tons SDL 150 2 651520 Y BC 150 tons SDL 150 3 651530 Y BC 150 tons SDL 150 5 651550 Y BC 150 tons Operating Instructions Original Operating Instructions ...

Page 2: ...formation now allowed by statutory or judicial law or hereinafter granted All product names and product numbers mentioned in this publication are trademarks of Forum B V Oil Tools GmbH Other company brands and product names may be trademarks or registered trademarks of the respective companies and are also acknowledged All data in this manual takes place using best knowledge This manual is based o...

Page 3: ... Inspection and Lubrication 26 5 2 1 Locking of screws 26 5 2 2 Lubrication general 26 5 2 2 1 Lubrication Intervals 26 5 2 2 2 Tools for manual lubrication 26 5 2 3 Lubrication points and areas 26 5 4 Inspections 27 5 4 1 Inspection Following Critical Loads 27 5 4 2 Inspection Following Removal 27 5 5 Inspection Categories 27 5 5 1 Inspection Category I 27 5 5 2 Inspection Category II 27 5 5 3 In...

Page 4: ...4 SDL PN 651520 Y BC D Revision 10 04 2016 Operating Instructions DESCRIPTION COMMISSIONING DESCRIPTION OPERATION DESCRIPTION DRAWINGS DESCRIPTION ...

Page 5: ...esignated by the elevator make and is limited in vertical direction only The elevator is also available for hydraulic operation in the SDL H type series The operation of the SDL is allowed for its intended use only Additionally the intended use covers the compliance and observance of all procedures and safety notes of this manual as well as performing all necessary maintenance work in the given in...

Page 6: ...DL only when it is in a perfect operating state Before starting work check to ensure that it is in a safe operating state and functioning properly Requirements for Operator Basic knowledge of safe handling and use of the SDL includes knowledge of the general safety precautions Ensure that the SDL Side Door Elevators is operated only in compliance with the general safety precautions and other instr...

Page 7: ...iour in emergencies Service personnel Knowledge of Mechanics Authorizations according to standards of safety engineering Starting up machines Grounding machines Marking of machines Special Technical Knowledge The following work should be performed only by specially trained personnel Work Performed Qualifications Work on mechanical parts Personnel qualified or trained in industrial mechanics work i...

Page 8: ...l Tools GmbH Forum B V Oil Tools Hermann Blohm Straße 2 20457 Hamburg Germany Tel 49 40 37022 6855 Fax 49 40 37022 6899 1023 FORUM Drive Broussard LA 70518 USA Tel 1 337 373 1800 Fax 1 337 369 6893 E Mail oiltools f e t com web www f e t com www blohmvoss oiltools com FORUM ENERGY TECHNOLOGIES Drilling Service Standorte Email ForumDP Sales f e t com Canada Mexico Scotland Nr 106 3903 75 Ave Leduc ...

Page 9: ... other Forum B V Oil Tools products can be reached via the Forum B V Oil Tools homepage To join our internet Technical Documentation Inspection Maintenance with the latest updates on new technical documentation in a free and easy way you must register to our Inspection Maintenance with your email address and name in the customer login area q on www blohmvoss oiltools com Fig 1 Illustration Service...

Page 10: ...B Safety 10 SDL PN 651520 Y BC D Revision 10 04 2016 Operating Instructions ...

Page 11: ...11 04 2016 PN 651520 Y BC D Revision 10 SDL Operating Instructions ...

Page 12: ... this document within it s specification a WARNING a Failure to conduct routine maintenance could result in equipment damage or injury to personnel a WARNING a Wear personal protection equipment while working with the equipment a WARNING a If any safety elements like safety ropes safety sheets plates or washers were disassembled due to maintenance work do NOT re use them Always replace them with n...

Page 13: ...13 04 2016 PN 651520 Y BC D Revision 10 SDL Operating Instructions DESCRIPTION DESCRIPTION ...

Page 14: ...fication The Side Door Elevator is designed as a hoist for installing and transporting pipe constructions drill rods and drill pipes The Side Door Elevator is weight optimised In addition it is possible to attach a Single Joint Elevator below the SDL Thereby many lifting tasks can be carried out with an elevator one after the other Better swivelling capability is enabled with round holders for the...

Page 15: ...ameter Range 2 3 8 5 3 4 4 3 4 8 8 11 11 14 14 18 18 22 Weight Lbs 181 lb 82 kg 280 lb 113 kg 314 7 lb 127 kg 421 3 lb 170 kg 551 2 lb 250 kg 694 6 lb 315 kg Elevator Links Tons 1 3 4 2 3 4 100 t 350 t 1 3 4 3 1 2 150 t 500 t If not otherwise stated in the databook Fig 9 Main Dimensions SDL type series Main Dimensions A B C D SDL 100 1 275 10 8 329 12 9 658 5 25 9 379 14 9 SDL 150 1 275 10 8 415 5...

Page 16: ...C 4 F to 84 2 F NLGI 0 DIN 51826 GPOF 25 DIN 51502 GPOF 25 For temperatures above 30 C 86 F Forum B V Oil Tools recommends using lubricants in consistency class NLGI 2 INFO The specified lubricants can be obtained through Forum B V Oil Tools Contact your local representative 1 7 Optional Accessories To ease the handling and to support the device functions following accessories are available for th...

Page 17: ...COMMISSIONING 17 04 2016 PN 651520 Y BC D Revision 10 SDL Operating Instructions COMMISSIONING ...

Page 18: ... supply OK Remove transport packaging and dispose of it professionally OK Cross check all delivered parts Check and Lubrication OK Check elevator is in closed position OK Apply grease to all greasing points until grease is visibly coming out of the bores OK Check if elevator is installed as outlined in manual Function Test OK Check if the hinge pin are fitted correctly OK Check the door and the lo...

Page 19: ...19 04 2016 PN 651520 Y BC D Revision 10 SDL Operating Instructions INSTALLATION INSTALLATION ...

Page 20: ... due to motion 3 2 Lifting and transport a WARNING a Lift the SDL Elevator on the lifting ears only a WARNING a Suspended load The falling load can cause severe even lethal injuries NEVER loiter beneath or in the swing area of lifted loads or loads suspended from a crane a WARNING a Wear your personal protection equipment at all times Principles for transport of the SDL hydraulic operated elevator...

Page 21: ...L in order to ensure safe hoisting 3 Position the SDL on the rig near the links Mounting the SDL to elevator links 1 Place the elevator on a plane surface 2 After the elevator has been placed on the ground the link adapter can be opened 3 Move Link block stake upwards 4 Move the lower opening of the links over the lifting ears of the SDL 5 Tighten screws with 231 lbf ft 313 Nm 6 Place and secure t...

Page 22: ... Lubrication OK Check for any damage and repair if needed OK Check elevator can be closed properly OK Apply grease to all greasing points until grease is visibly coming out of the bores OK Check of all bolts nuts washers and lock wire are in place OK Check correct setting of latch 22 SDL PN 651520 Y BC D Revision 10 04 2016 Operating Instructions INSTALLATION ...

Page 23: ...OPERATION 23 04 2016 PN 651520 Y BC D Revision 10 SDL Operating Instructions OPERATION ...

Page 24: ... When picking up horizontal pipes always use the elevator with doors pointing upwards Using the elevator with the doors pointing downwards may cause dropping the pipe However it is permitted to pick up horizontal pipes with doors pointing downwards when the load does not exceed 7 5 sht 5 of max permitted payload a WARNING a Any modification to the elevator carried out without the approval of Forum...

Page 25: ...MAINTENANCE AND INSPECTION 25 04 2016 PN 651520 Y BC D Revision 10 SDL Operating Instructions INSPECTION MAINTENANCE ...

Page 26: ... of the machine marked with the plate GREASE DAILY must be lubricated at least once each day with one of the specified lubricants The lubrication requirement can be higher depending on the conditions of use 5 2 2 2 Tools for manual lubrication Grease gun PN 775810 Fig 17 Recommended Grease Gun PN 775810 Fig 18 Instructions Lubricate at least on a daily basis P N 671642 5 2 3 Lubrication points and...

Page 27: ...ut of service temporarily or stored Moreover it should be inspected before putting back into service It is necessary to disassemble the SDL in an appropriately equipped workshop to check for excessive wear deformation cracks and other damage Perform repair work only in compliance with the manufacturer s recommendations These are available from Forum B V Oil Tools Ensure that welding work on cast p...

Page 28: ...ed unexpectedly conduct the inspection immediately 5 5 6 Dismantling Inspection Generally when the equipment returns to base warehouse etc Carry out the Tool inspection immediately Furthermore control it prior to its being sent on the next job The Tool should be dismantled and inspected in a suitably equipped facility for excessive wear cracks flaws or deformations Corrections should be made in ac...

Page 29: ...Category I Date Place of Inspection Result Name of Inspection Operator Supervisor Sign OK NOK Remarks Inspection Category II Date Place of Inspection Result Name of Inspection Operator Supervisor Sign OK NOK Remarks Inspection Category III Date Place of Inspection Result Name of Inspection Operator Supervisor Sign OK NOK Remarks Inspection Category IV Date Place of Inspection Result Name of Inspec...

Page 30: ... the catch pin with the set screw 3 Lift the door and place it in the door hinge of the body so that the holes are aligned Knock in the hinge pin and fix it with the Dowel pin a NOTE a When knocking in the bolts use a plastic hammer this spares the surfaces a NOTE a Apply a coat of lubricant on the bolt surfaces so that they slide in better 5 7 1 Extraordinary inspections After critical loads Befo...

Page 31: ... Load tons 100 150 175 250 350 500 750 1000 1250 1500 1 050 PLAIN 1 125 2 35 0 06 2 76 0 07 2 95 0 07 3 45 0 09 4 02 0 1 4 74 0 12 5 75 0 15 6 61 0 17 7 37 0 19 8 06 0 2 1 050 UPSET 1 422 2 5 0 06 2 9 0 07 3 07 0 08 3 55 0 09 4 11 0 1 4 82 0 12 5 82 0 15 6 67 0 17 7 42 0 19 8 11 0 21 1 315 PLAIN 1 390 2 49 0 06 2 88 0 07 3 06 0 08 3 54 0 09 4 1 0 1 4 81 0 12 5 81 0 15 6 66 0 17 7 42 0 19 8 1 0 21 ...

Page 32: ... PLAIN 12 944 13 44 0 34 13 44 0 34 13 44 0 34 13 44 0 34 13 51 0 34 13 74 0 35 14 12 0 36 14 49 0 37 14 85 0 38 15 21 0 39 12 875 UPSET 13 058 13 56 0 34 13 56 0 34 13 56 0 34 13 56 0 34 13 62 0 35 13 85 0 35 14 23 0 36 14 59 0 37 14 95 0 38 15 3 0 39 13 375 PLAIN 13 564 14 06 0 36 14 06 0 36 14 06 0 36 14 06 0 36 14 1 0 36 14 33 0 36 14 69 0 37 15 05 0 38 15 4 0 39 15 74 0 4 13 500 UPSET 13 691 ...

Page 33: ...pair work must be undertaken In case of excessive wear please contact Forum B V Oil Tools or an authorised service centre Welding work on cast parts must be carried out exclusively byForum B V Oil Toolsor an authorised service centre according to the welding procedure recommended by Forum B V Oil Tools If the elevator is damaged to an extent where repair is not possible it must be put out of opera...

Page 34: ...lding or cutting work is to be carried out in the critical areas unless performed by authorized repair personnel The critical areas are indicated in a hatched pattern 34 SDL PN 651520 Y BC D Revision 10 04 2016 Operating Instructions INSPECTION MAINTENANCE ...

Page 35: ...table Remove upper ring and slip assembly 5 10 1 Time of Cleaning Clean contamination from drilling from the SDL regularly The machine should be cleaned thoroughly at the end of each shift at the latest Also observe the instructions in Chapter 6 4 5 10 2 Procedure and Cleaning Agents Forum B V Oil Tools recommends cleaning the SDL with a high pressure steam cleaner Use it to clean the body and sli...

Page 36: ...36 SDL PN 651520 Y BC D Revision 10 04 2016 Operating Instructions INSPECTION MAINTENANCE ...

Page 37: ...37 04 2016 PN 651520 Y BC D Revision 10 SDL Operating Instructions DRAWINGS DRAWINGS ...

Page 38: ...e Forum B V Oil Tools Technical Support or one of the authorized service companies specified in Chapter 1 9 6 2 Repair 6 2 1 Repair by Customer It is only permissible for the customer company operating the machine to replace defective parts with OEM Original Equipment Manufacturer parts approved by Forum B V Oil Tools in conformance with the present operating instructions Use of parts not approved...

Page 39: ...he a Torque Guidelines WARNING Please pay extra attention to the method of tightening as the tightening torques may vary on the methods INFO As a result from tests the NORD LOCK washers were safely secured even after reuse 30 times Only a limited part of the clamp load was lost due to normal settlements between contact surfaces The cam edges of the washers got rounded off but were still intact aft...

Page 40: ...40 SDL PN 651520 Y BC D Revision 10 04 2016 Operating Instructions DRAWINGS 6 4 Drawing and Partslists 6 4 1 Principle drawing SDL 100 Elevator Fig 25 Principle drawing SDL Elevator ...

Page 41: ...5 1 643801 Wire line 16 3 612530 9 Marking Point 17 1 671638 Warning sign Forum B V Oil Tools 18 1 613129 Sticker Hotline 19 1 737102 Warning sign Hands 20 2 671646 sign lifting point sticker 21 2 643801 1 Rope Clamp 22 1 755244 Screw 23 1 755255 Screw 24 1 651517 Screw 25 2 792111 Washer 26 1 792112 Washer 27 4 651530 1 Screw 28 4 612690 Nut 29 4 80340 1 Split Pin 30 3 756790 Lubricating nipples ...

Page 42: ...42 SDL PN 651520 Y BC D Revision 10 04 2016 Operating Instructions DRAWINGS 6 4 2 Principle drawing SDL 150 Elevators Fig 26 Principle drawing SDL Elevator ...

Page 43: ...1 651529 Handle Plate Spring 12 2 651513 2 Link Block SDL 150 1 and SDL 150 2 12 2 651533 Link Block SDL 150 3 and SDL 150 5 13 1 643900 5 Verification Pin Assembly 14 1 651527 2 Stopper Plate 15 1 651521 1 Catch Pin 16 1 643801 1 Rope Clamp 17 3 651517 Screw 18 3 792112 Washer 19 3 756790 Grease Fitting 20 1 651529 1 Grooved Pin 21 4 80340 Cotter Pin 22 4 612690 Nut 23 4 651530 1 Screw 24 1 70123...

Page 44: ...44 SDL PN 651520 Y BC D Revision 10 04 2016 Operating Instructions DRAWINGS ...

Page 45: ...45 04 2016 PN 651520 Y BC D Revision 10 SDL Operating Instructions APPENDIX APPENDIX ...

Page 46: ...46 SDL PN 651520 Y BC D Revision 10 04 2016 Operating Instructions 7 Appendix A Sample of EC Certificate of Conformity B Operating Instructions from Other Manufacturers APPENDIX ...

Page 47: ...47 04 2016 PN 651520 Y BC D Revision 10 SDL Operating Instructions A Sample of EC Declaration of Conformity Fig 27 EC Certificate of Conformity Sample Page I APPENDIX ...

Page 48: ...S2 M 32 Hydraulic Fluid Shell Tellus S2 M 68 Hydraulic Fluid Shell Tellus S2 V 15 Hydraulic Fluid Shell Tonna S2 M 68 Lubricant Buster 2007 Lubricant AVIATICON FETT XRF Lubricant KO5 Lubricant Lubrimatic Multipurpose Lithium Lubricant MasterPro Hi Temp WB Lubricant Mobil CM L Lubricant Mystik JT 6 Multi purpose 2 Lubricant Permatex 767 Anti Seize Lubricant Lubricant Shell Gadus S2 V220 2 Lubricant...

Page 49: ...r Paint Startex Paint Thinner Paint Uni Paint Markers Safety adhesive Loctite 242 Threadlocker Safety adhesive Loctite 262 High Strength Safety adhesive Loctite 515 Gasket Eliminator Safety adhesive Loctite Clover Compound Safety adhesive Loctite Silver Grade Anti Seize II Components Component Name Link to file Safety Washer NordLock Lifting RUD VRS Starpoint Lifting RUD VLBG Load Ring APPENDIX ...

Page 50: ...ernally and externally we strive to operate with the upmost integrity and mutual respect Customer focused Our products enhance our customer s performance and we listen to their needs and work with them to solve their challenges Good place to work We are committed to creating a workplace that fosters innovation teamwork and pride Every team member is integral to our success and is treated equally a...

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