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27

 
Spare Parts Kit (See Figure 9) 

 

ITEM  PART NO. 

DESCRIPTION 

QTY.

FUNCTION 

SPR 
5800FCB 

SPARE PARTS KIT FOR FCB 

Houses extra spare parts and wear items. 

ELE 444 

1 AMP, 1 1/4" SLOW BLOW FUSE 

System overload protection. 

RUB 601 

9-POS DUCKBILL CHECK VALVE 

Provides sealed cavity and prevents syrup 
leakage. 

RUB 660 

LARGER SYRUP PORT O-RING 

 Provides a sealed cavity inside the syrup   
 port. 

RUB 652-RSS 

SMALLER SYRUP PORT O-RING 

 Provides a sealed cavity inside the syrup  
 port. 

INJ 117 

TUBE CONNECTOR BODY -BLACK 

Secures flavor line manifold to flavor lines. 

RUB 602 

9-POS TUBE CONN. GASKET 

Provides sealed cavity. 

INJ 201A 

SYRUP MANIFOLD 

Connects flavor line to the door spout. 

 

 

Figure 9 

RUB 601

RUB 660

RUB 652-RSS

INJ 201A

RUB 602

Kit  includes  1  qty  of  each  part 

displayed  --  REORDER  EACH 

SPARE  PART  IMMEDIATELY 

UPON VACANCY.

REV102908

SPR 5800FCB

SPARE  PARTS  KIT

FOR FB 80FCB BASED SYSTEMS

 

ELE 444

(2 qty total)

INJ 117

TO ORDER, CONTACT YOUR 

LOCAL DISTRIBUTOR...

Phone:

8

6

2

5

7

3

4

1

26007

Summary of Contents for JBT 80FCB-2B

Page 1: ...nd to locate a distributor near you call or visit our website Phone 317 745 2952 Toll Free Number 800 264 3528 Fax 317 745 2377 www flavorburst com For pricing ordering and support contact one of our...

Page 2: ...9 Area Under the Cabinet 39 Inside the Cabinet 39 9 Tube Assembly Casing 39 9 Tube Assembly Syrup Lines 40 Jumbo Touch Panel Assembly 40 Winterizing the Unit 41 Equipment Setup 44 Installing the Door...

Page 3: ...NTENTS continued Directory of Cleaning Procedures 61 Parts Replacement Schedule 61 Recommended Maintenance Items Replacement Schedule 62 Alternate Parts and Kits by Freezer Model 62 Ordering Service I...

Page 4: ...3 PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...nel system has models compatible with Taylor C300 C303 C314 and C302 freezers where the light box display is mounted on the top of the freezer Components of the Jumbo Touch Panel system should be clea...

Page 6: ...ren aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use o...

Page 7: ...6 PAGE INTENTIONALLY LEFT BLANK...

Page 8: ...xtra spare parts and wear items 6 CAB 113 FLAVOR TRAY 8 Houses syrup bags 7 N A FLAVOR BURST FROZEN BEVERAGE CABINET ASSEMBLY 1 Houses syrup trays and bags 8 SAN 740 SANITIZER TANK ASSEMBLY 1 Houses s...

Page 9: ...8 General System Overview Figure 1...

Page 10: ...L BRACKET 3 Holds tray support rails 16 CAB 143 LATCH BRACKET 1 Provides latching tab for front panel latch 17 FAS 2001 FRONT DOOR PANEL LATCH 1 Latches front door to cabinet front 18 SYR 927 INTERNAL...

Page 11: ...135L A LEFT SIDE PANEL 1 Holds tray support brackets and panel brackets 35 SYR 944SH SYRUP TUBE ASSEMBLY SHAKE BAG COUPLER 8 Transports the flavoring from the syrup bag to the syrup pump 36 FIX 1045 1...

Page 12: ...REW P H SS 1 ea Remains as a stationary screw 4 SYR 932 B 9 TUBE ASSEMBLY 1 Supplies syrup to the draw spout from the pumps 5 INJ 117 TUBE CONNECTOR BODY BLACK 1 Secures flavor line manifold to flavor...

Page 13: ...s of the Casing Assembly 10B MIS 3051 CH 6 CHANNEL MAGNET ASSEMBLY 2 ea Holds the Casing Channel to the freezer panel 10C FAS 2040 6 32 x 1 4 PAN HEAD SCREW 1 ea Secures the Casing cover to the mounti...

Page 14: ...yrup pump 2A SYR 928 27 1102 99 265 BAG COUPLER 1 ea Fastens bag fitment to bag connector 2B TUB 811 TUBE SILICONE 188X 375 PE FB80 1 ea Provides sealed cavity inside bag fitment 2C FIX 1048 FITTING X...

Page 15: ...14 Syrup Pump and Related Parts Figure 4 6 7 5 8 9 10 4 3 26004 1 1D 1C 1A 1E 1B 2 2B 2A 2D 2C...

Page 16: ...nd sanitizer pumps 12 SAN 701 SANITIZER TANK 1 Holds sanitizer solution 13 MIS 3028 S FLUSH TUBE ASSEMBLY SHAKE 1 Connects with flavor line to flush with sanitizer solution 14 FIX 1023 3 16 X 3 16 BAR...

Page 17: ...16 Sanitizer Pump and Related Parts Figure 5 8 3 4 5 6 7 18 17 16 26005 1 2 10 9 15 23 14 21 13 19 20 Sanitizer Tank Assembly is much larger in scale than shown here 11 24 22 10...

Page 18: ...10 ELE 485JB 120V POWER ENTRANCE MODULE 1 Provides a power connection to the outside of the cabinet 11 ELE 932 PUMP SANITIZER CABLE HARNESS 1 Provides power to syrup sanitizer pumps 12 ELE 933 POWER...

Page 19: ...18 Cabinet Electronics Figure 6...

Page 20: ...9 FAS 2065 10 32 NUT 22 Secures various screws within the panel 10 ELE 966 POWER SWITCH 1 Control to turn Jumbo Touch Panel on and off 11 ELE 927 RJ45 ETHERNET CABLE GLAND 2 Secures the Ethernet cabl...

Page 21: ...TER 1 Powers the LED strip 28 MIS 3300C JBT INTERNAL FRAME MOUNT 1 Base for the mounted electronics boards 29 CG 110 RUBBER BUMPER 2 Supports the Breakout Shield Board against the Frame Mount Panel 30...

Page 22: ...21 2B 3B Jumbo Touch Panel Electronics See Figure 7...

Page 23: ...22 2B 3B Jumbo Touch Panel Electronics Figure 7...

Page 24: ...the Jumbo Touch Panel 9 FAS 2065 10 32 NUT 26 Secures various screws within the panel 10 ELE 966 POWER SWITCH 1 Control to turn Jumbo Touch Panel on and off 11 ELE 927 RJ45 ETHERNET CABLE GLAND 2 Secu...

Page 25: ...KOUT SHIELD BOARD 1 Operates the ethernet cable and switches 27 ELE 955 LED STRIP POWER CONVERTER 1 Powers the LED strip 28 MIS 3400C JBT INTERNAL FRAME MOUNT 4B 1 Base for the mounted electronics boa...

Page 26: ...25 4B Jumbo Touch Panel Electronics See Figure 8...

Page 27: ...26 4B Jumbo Touch Panel Electronics Figure 8...

Page 28: ...52 RSS SMALLER SYRUP PORT O RING 1 Provides a sealed cavity inside the syrup port 6 INJ 117 TUBE CONNECTOR BODY BLACK 1 Secures flavor line manifold to flavor lines 7 RUB 602 9 POS TUBE CONN GASKET 1...

Page 29: ...binet Under normal operating conditions flavors are installed as previous flavors become empty However you may change flavors periodically as desired 1 Mix approved detergent with warm water according...

Page 30: ...ingle service towel and detergent water rinse and dry 10 Select the flavor you wish to use then place the bag on the table with the fitment up and remove the dust cap 11 Lifting up with the bag fitmen...

Page 31: ...dry the Connector and fitment using clean water and single service towels 17 Using a spray bottle of approved sanitizer solution spray the syrup bag fitment and the Syrup Bag Connector Allow these par...

Page 32: ...ou can also press a flavor key while priming to interrupt the prime function 23 Repeat Steps 21 and 22 to prime any other new syrup bags that have been installed 24 When all the syrup lines with repla...

Page 33: ...product mixed according to the product manufacturer s instructions This Clean In Place procedure is detailed in four phases 1 Prep 2 Flush 3 Clean 4 Reassemble To ensure maximum results the following...

Page 34: ...Touch the flavor of the line that will be flushed and follow the instructions outlined on the Jumbo Touch Panel screen to flush the syrup line NOTE THE FLUSH FUNCTION SHOULD CONTINUE FOR 15 MINUTES YO...

Page 35: ...nitizer solution and place them on a sanitary tray to dry 16 Clean the exposed surfaces of the bag fitment and the Syrup Bag Connector with detergent water a single service towel Brush the bag fitment...

Page 36: ...container Spray end of the assembly with approved sanitizer solution and allow it to sanitize for at least 1 minute 22 Carefully align the pins of the Syrup Line Manifold with the Syrup Line Connector...

Page 37: ...n of the line to be primed The button will pulse as syrup is pumped through the line 4 The priming function will continue for a preset amount of time see Flushing and Priming Settings of the Maintenan...

Page 38: ...n necessary Additionally use hot water when mixing the sanitizer solution as it will be much more effective in cleaning the system 1 Prepare approximately 3 gallons 11 5 Liters of approved sanitizer s...

Page 39: ...ings from the syrup port opening A small tool may be needed to remove the o rings 3 If the o rings are worn and need to be replaced skip to Step 4 If they simply need to be cleaned clean them with a s...

Page 40: ...ng detergent water and single service towels 5 Carefully return the cabinet to its original place Inside of the Cabinet 1 If necessary disconnect the Syrup Bag Connectors from the bags and remove the...

Page 41: ...CH AMMONIA EXCESS WATER BRUSHES OR ABRASIVE TOOLS TO CLEAN THE SURFACE OF THE JUMBO TOUCH PANEL THESE MAY DAMAGE THE SURFACE OF THE SCREEN AND VOID THE PANEL S WARRANTY 1 Turn the Jumbo Touch Panel of...

Page 42: ...emble section 2 Reassemble the 9 Tube Assembly with the Coupler Body Duckbill Check Valve and Manifold 3 Place the 9 Tube Assembly line inside a container 4 Remove each syrup bag from its tray and sto...

Page 43: ...NCTION WILL CONTINUE FOR 15 MINUTES YOU MAY STOP IT AT ANY TIME BY PRESSING CANCEL 11 When all lines have been emptied return the Pump Flush Adapter to the position under the trays 12 Ensure the other...

Page 44: ...43 PAGE INTENTIONALLY LEFT BLANK...

Page 45: ...60 AND 80 DEGREES FAHRENHEIT FOR CORRECT OPERATION NOTE INSTALL THE SYSTEM IN A LOCATION WHERE ITS USE AND MAINTENANCE IS RESTRICTED TO TRAINED PERSONNEL NOTE FOR AUTO DRAW SYSTEMS REFER TO THE INSTA...

Page 46: ...all the switch over the threaded end of the modified spout and install the spout cap to secure the assembly 10 Insert the bolt through the magnetic actuator and then through the hole in the handle Use...

Page 47: ...natural not sharp curve from the spout The Casing should be approximately 3 4 below the spout 2 The Casing contains very power magnets to attach to the side of the freezer Simply place the Casing on t...

Page 48: ...Remove the manufacturer s light box display from the freezer Keep the six freezer screws for the Jumbo Touch Panel 3 If you are installing the Jumbo Touch Panel on a 2 barrel C300 freezer skip to Step...

Page 49: ...ezer and the nylon locking nuts to secure them from under the freezer panel 9 Then hang the Jumbo Touch Panel hinges on the bracket posts Secure the Jumbo Touch Panel with the nylon locking nuts provi...

Page 50: ...stic casing It should be installed on top of the freezer and on the side where the cables come out of the Jumbo Touch Panel Leave approximately 3 4 between the front of the cable casing and the front...

Page 51: ...ns in the Sanitizer Tank The tank system delivers solution to specific areas of the Flavor Burst system such as the syrup lines during certain functions In order to utilize these clean in place functi...

Page 52: ...Once the cables have been attached and the unit is turned on the Jumbo Touch Panel can remain on during normal operations from day to day It does not need to be turned off unless it is being serviced...

Page 53: ...r proceed with the rest of this section before making those adjustments Installing Flavors and Priming Syrup Lines Each flavor for the Jumbo Touch Panel system is stored inside a numbered syrup tray w...

Page 54: ...install the loaded tray into the cabinet 9 At this time you may wish to change the Jumbo Touch Panel menu flavor names to coordinate with the new flavors installed This may be done now or later in the...

Page 55: ...the flow rate of the base product NOTE TO ADJUST THE FLAVOR DISPENSE RATE SEE JUMBO TOUCH PANEL MANUAL 1 Remove the cap and the Flow Rate Controller from the door spout 2 Adjust the Flow Rate Controll...

Page 56: ...55 PAGE INTENTIONALLY LEFT BLANK...

Page 57: ...e serving the dispense rate of the flavors and the product flow setting of the freezer The system will also dispense plain product if no flavors are selected on the Jumbo Touch Panel NOTE IN OUR CONTI...

Page 58: ...the full menu allows you to select flavors proceed to Step 4 Otherwise tap the menu area and proceed to the next step NOTE THE FULL STATIC MENU SHOWN ABOVE IS FOR VISUAL PURPOSES ONLY AND DOES NOT HAV...

Page 59: ...THE MAINTENANCE MENU NOTE THE SCREEN AND SELECTIONS WILL TIME OUT AFTER A DESIGNATED PERIOD OF TIME TO SHORTEN OR LENGTHEN THAT TIME CHANGE THE RESET DELAY IN GENERAL SETTINGS OF THE MAINTENANCE MENU...

Page 60: ...RADE AND NOT INCLUDED WITH THE STANDARD JUMBO TOUCH PANEL SYSTEM CONTACT YOUR LOCAL DISTRIBUTOR FOR MORE INFORMATION ON THIS UPGRADE 7 Evaluate your serving for both appearance and taste Look and tast...

Page 61: ...ections in a serving with narrow layers however the layers may blend together Wider layers will show a more distinct color and flavor difference between layers but will have limitations on how many fl...

Page 62: ...reference for maintaining the wear items used with the Jumbo Touch Panel system Many factors affect the useful life of wear items including climate store hours store traffic sales volumes etc Therefo...

Page 63: ...r installation requirements This includes adapter kits adapters brackets and switches for various freezer models and manufacturers Please contact your local distributor or visit us online at www flavo...

Page 64: ...anel inside the cabinet Complete for quick reference when this information is requested 1 Model Number JBT 80FCB __B ______________________ 2 Serial Number ____________________________________ 3 Volta...

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