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Installation Instructions

Seite/Page 70 - Kaptitel/Chapter 7: Installation Instructions

14.7.16

7.12.4 Installation of the iControl panel - See iControl Manual

7.13 Generator AC System Installation

ATTENTION!

Before the electrical system is installed, READ the
SAFETY INSTRUCTIONS of this manual FIRST! Be sure
that all electrical installations (including all safety
systems) comply with all required regulations of the
regional authorities. This includes lightening conductor,
personal protection switch etc.

All electrical safety installations have to be made on board.

Required cable cross-sections

The following recommended electrical cable dimensions
(cross sections) are the minimum required sizes for a
safe installation (see “Cable cross section” on Page 89).

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Summary of Contents for Panda 5000i PMS

Page 1: ...Panda_5000i_PMS_eng R08 14 7 16 Marine Generator Manual Panda 5000i PMS Super silent technology 230 V 400 V 120 V 240 V 50 Hz 60 HZ 5kVA ...

Page 2: ... text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modifications for improving the product without previous notice may be undertaken without notice Before installation it must be ensured that the pictures diagrams and related material are applicable to the genset supplied Enquiries must be made in case of doubt Document Actual Panda...

Page 3: ... 21 5 Basics 23 5 1 Intended use of the machine 23 5 2 Purpose of the manual and description of the definitions of the trained persons operators users 23 5 2 1 Trained persons 23 5 2 2 Operator Owner 23 5 2 3 User 24 5 3 Components of the i system 24 5 4 Panda transport box 25 5 4 1 Bolted Fischer Panda transport box 25 5 4 2 Fischer Panda transport box with metal tab closure 26 5 5 Opening the MP...

Page 4: ...Installation Instructions 47 7 1 Personal requirements 47 7 1 1 Hazard notes for the installation 47 7 2 Place of installation 49 7 2 1 Preliminary remark 49 7 2 2 Preparing the base placement 49 7 2 3 Advice for optimal sound insulation 50 7 3 Generator Connections 50 7 4 Installation of the cooling system raw water 51 7 4 1 General information 51 7 4 2 Installation of the through hull fitting in...

Page 5: ...erter See separate PMGi 5000 inverter manual 71 7 13 2 Power source selector 71 7 14 Checking and filling of the oil circuit 73 7 15 Isolation test 73 7 16 Initial operation 73 8 Maintenance Instructions 75 8 1 Personal requirements 75 8 2 Personal requirements 75 8 3 Hazard notes for the maintenance and failure 75 8 4 Environmental protection 77 8 5 General maintenance instructions 77 8 5 1 Check...

Page 6: ... 6 1 2 Quality of oil 99 10 7 Coolant specifications 100 10 7 1 Coolant mixture ratio 101 10 8 Fuel 101 11 Inverter Panda PMGi 103 11 2 Type plate 104 11 3 Front side connection side PMGi 230 V representative picture 105 11 4 Alternative front side connection side PMGi 400 V representative picture 105 11 5 Alternative front side connection side PMGi 120 V 240 V representative picture 106 11 5 1 So...

Page 7: ...h isolation control at PMGi without PEN jumper 118 11 12 Technical Data 118 11 12 1 General Data 118 11 12 2 Generator Specification 118 11 13 PMGi protections 125 11 13 1 Short circuit 125 Panda iControl2 127 Current revision status 128 Hardware 128 12 Safety instructions for the Panda iControl2 129 12 1 Personnel 129 12 2 Safety instructions 129 13 General operation 131 13 1 The Panda iControl2 ...

Page 8: ...15 1 Maintenance of the iControl2 controller 157 15 1 1 Cleaning the iControl2 controller 157 15 2 Maintenance of the iControl2 remote control panel 157 15 2 1 Cleaning the iControl2 controller 157 16 Annex 159 16 1 Technical data 159 16 1 1 Technical data for iControl2 control unit 159 16 1 2 Technical data for iControl2 remote control panel 159 17 Warnings and error messages 161 17 1 Warnings 16...

Page 9: ...arried out Fischer Panda can supply Service Kits which are ideal for regular servicing tasks We only supply the highest quality components which are guaranteed to be the RIGHT parts for your generator Service Plus Kits are also available and ideal for longer trips where more than one service interval may be required If you require assistance please contact your Fischer Panda Dealer Please do not a...

Page 10: ...igarettes hot surfaces sparks etc PROHIBITED No smoking In the environment described during the work specified smoking is prohibited PROHIBITED No fire or naked light Fire and naked light are ignition sources that must be avoided PROHIBITED Do not activate start up The equipment shall not be activated or started up while work is in progress PROHIBITED Do not touch Touching of the corresponding par...

Page 11: ...pulled in when touching with body part loose fitting clothing scarf tie etc WARNING Explosion hazard Warning of substances that may cause an explosion under certain conditions e g presence of heat or ignition sources WARNING Hot surface Warning of hot surfaces and liquids Burn scalding hazard WARNING Danger due to corrosive substances potential contamination of person Warning of substances that ca...

Page 12: ...RUCTION Wear protective gloves PPE Wearing protective gloves provides the hands from hazards like friction graze punctures or deep cuts and protects them from contact with hot surfaces MANDATORY INSTRUCTION Observe the instructions in the manual Compliance with the instructions in the manual can avert danger and prevent accidents This will protect you and the generator MANDATORY INSTRUCTION Comply...

Page 13: ... Regulations 14 7 16 Kapitel Chapter 3 General Instructions and Regulations Seite Page 13 Socket wrench set Hexagon socket wrench set Clamp on ammeter DC for synchronous generators AC for asynchronous generators Torque wrench ...

Page 14: ...ng these measures lies with those who undertake the installation of the generator in the final system 3 4 Customer registration and guarantee Use the advantages of registering your product you will receive a Guarantee Certificate after approval of your installation data you will receive extended product information that may be relevant to safety You will receive free upgrades as necessary Addition...

Page 15: ...ices and ensure work safety Familiarise yourself with the equipment and its limits Keep the generator in good condition 3 5 3 Personal protective clothing PPE For maintenance and repair work on the equipment do not wear loose torn or ill fitting clothing that may catch on protruding parts or come into contact with pulleys cooling disks or other rotating parts which can cause severe injury Wear app...

Page 16: ...your health if they accumulate Ensure that the generator exhaust fumes are vented appropriately leak proof system and that an adequate fresh air supply is available for the generator and the operator forced ventilation Check the system regularly for leakage and eliminate leaks as applicable Exhaust gases and parts containing such fumes are very hot they may cause burns under certain circumstances ...

Page 17: ...y from the batteries Ensure that the battery terminals are tightly connected and not corroded to avoid sparking Use an appropriate terminal grease Check the charge level with an adequate voltmeter or acid siphon Contact of a metal object across the terminals will result in short circuiting battery damage and high explosion risk Do not charge frozen batteries Heat the batteries to 16 C 61 F prior t...

Page 18: ... Clean the signs with water and soap and dry them with a soft cloth Immediately replace damaged or missing warning and instruction signs This also applies to the installation of spare parts 3 6 1 Special instructions and hazards of generators The electrical installations may only be carried out by trained and qualified personnel The generator must not be operated with the cover removed If the gene...

Page 19: ...g The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be started up unintentionally 3 6 1 3 Switch off all loads while working on the generator All loads must be disconnected prior to working on the generator to avoid damage to the devices In addition the semiconductor relays in the AC control box must be disconnec...

Page 20: ...e clothing Do not touch your eyes while handling batteries If you have acid splashes on the skin or clothing wash them out with lots of water and soap If acid sprays into your eyes immediately flush them with clean water until no more burning is felt Immediately seek medical assistance Do not smoke near the batteries Avoid naked fire The area around batteries is a potentially explosive atmosphere ...

Page 21: ... by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately If you cannot switch off the generator pull push or lift the person to safety using a wooden pole rope or some nonconducting material Call an emergency doctor as soon as possible Immediately start necessary f...

Page 22: ...rds you by pulling slowly 4 Open Airway Tilt head back and lift chin Shout Are you OK 5 Check for Breathing Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted back Pinch nose shut Seal your lips tight around victim s mouth Give 2 full breaths for 1 to 1 seconds each 7 Check for Pulse at side of Neck Feel for pulse for 5 to 10 seconds 8 Phone EMS for Help S...

Page 23: ... manual and description of the definitions of the trained persons operators users This manual contains the working instructions and operating guidelines for the owner and user of Fischer Panda generators The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda generators It does not substitute the technical evaluation and should be used as an example g...

Page 24: ...nderstood the manual and that all hazard notes and safety instructions are respected The user must be instructed by the operator owner regarding his activity at the generator especially concerning the maintenance 5 3 Components of the i system Fig 5 3 1 Panda i generator 1 Panda i generator Permanent magnet generator Fig 5 3 2 iControl panel 2 Panel Panda iControl with electronic board at the gene...

Page 25: ... service list Generator manual Spare parts catalogue Installation Service Guide Engine manual from the engine manufacturer Wiring diagram of the generator Optional components Optional components could be for example fuel pump installation kits 5 4 Panda transport box 5 4 1 Bolted Fischer Panda transport box 1 Remove the bolts for cover sidewalls 2 Remove the cover 3 Remove the loose accessories 4 ...

Page 26: ...en the metal tab closures at the bottom of the transport box 5 Remove the sidewalls 6 Open the generator attachment 5 5 Opening the MPL sound insulation capsule Fig 5 5 1 Sound insulation capsule side part To open the sound insulation capsule the closures must be rotated roughly 180 counter clockwise Use a flat head screwdriver Pull the sidewalls out by gripping into the slots Fig 5 5 2 Closure lo...

Page 27: ...he GFK sound insulation capsule Fig 5 5 1 Lash closures GFK sound insulation capsule with lash closures Fig 5 5 2 Lash closures To open the lash closures pull the handle in arrow direction and lift the lash of the closure pin After lifting off the lashes the sound isolation cover upper part can be removed ...

Page 28: ...nloading of the generator For loading unloading the generator appropriate ring eye bolts shall be installed in the holes in the support rails The load bearing capacity of each ring eye bolt must at least equal the generator weight Fig 5 6 2 1 Lifting yoke example An adequate lifting yoke shall be used for transport loading 5 7 Special service instructions and measures for extended machine downtime...

Page 29: ...corresponds with empty battery recharge For a 12 V battery the following applies 11 7 V lower open circuit voltage battery empty recharge battery 12 6 V upper open circuit voltage full battery trickle charge full battery at 13 2 V For a 24 V battery the following applies 23 4 V lower open circuit voltage battery empty recharge battery 25 2 V upper open circuit voltage full battery trickle charge f...

Page 30: ...r s instructions Spray engine parts and V belt disks with preservative Clean air filter housing and spray with preservative metal housing only Close off intake and exhaust apertures e g with tape or end caps Attention Before recommissioning remove preservatives and protective measures 5 7 3 2 Measures for removing surface protection after medium term downtimes 3 to 6 months Check battery charge st...

Page 31: ...on Cover alternator apertures Cleaning fluids and preservatives must not enter the alternator Risk of destroying the alternator Clean engine as per manufacturer s instructions Spray engine parts and V belt disks with preservative Clean air filter housing and spray with preservative metal housing only Spray preservative on intake and exhaust side of exhaust turbocharger where applicable and reconne...

Page 32: ...d engine stop lever in zero delivery position and crank engine manually several times Clean air filter housing with petroleum spirit check air filter and replace if necessary Remove covers from exhaust aperture and intake apertures Connect battery Close battery main switch Hold stop lever on generator motor in neutral position and crank starter for approx 10 seconds Then pause for 10 seconds Repea...

Page 33: ...nda 5000i PMS generator 14 7 16 Kapitel Chapter 6 Panda 5000i PMS generator Seite Page 33 6 Panda 5000i PMS generator 6 1 Type plate at the generator Fig 6 1 1 Type plate Fig 6 1 2 Discription type plate ...

Page 34: ... 1 Right side view 01 03 04 06 10 05 09 11 08 07 02 01 Housing with iControl electronic board DO NOT OPEN 02 Coolant pipe raw water pump heat exchanger 03 Toothed belt 04 Raw water pump 05 Type Plate 06 Sound cover base part 07 Passage for battery cable 08 Passage for battery cable 09 Raw water inlet 10 Engine Kubota EA300 11 Generator housing with coil ...

Page 35: ... Generator housing with coil 02 Water cooled exhaust elbow 03 Raw water injection pipe 04 Coolant pipe water tank heat exchanger 05 Connection external ventilation valve 06 Sound cover base part 07 Engine Kubota EA300 08 Injection nozzle 09 Coolant pipe water pump engine 10 Coolant water pump 11 Suction port at air suction housing 12 Cooling water tank 13 Cooling water filler neck ...

Page 36: ...06 05 11 10 02 03 04 12 01 Solenoid switch for starter motor 02 Starter motor 03 Actuator 04 Housing with iControl electronic board DO NOT OPEN 05 Raw water pump 06 Pulley 07 Ground connection terminal 08 Oil dipstick 09 Engine oil filler neck 10 Oil drain hose 11 Fuel solenoid valve 12 Fuse 30A 13 Air suction housing with air filter inlet 14 Suction port ...

Page 37: ...r front cover 03 Generator housing with coil 04 Starter motor 05 Cooling water filler neck 06 Cooling water tank 07 Coolant pipe water pump engine 08 Connection external ventilation valve 09 Raw water injection nozzle 10 Exhaust outlet through capsul bottem 11 Exhaust elbow 12 Connection for fuel OUT 13 Connection for fuel IN 14 FP bus cable to PMGi 15 Cable for fuel pump 16 Cable for iControl 17 ...

Page 38: ... Cooling water filler neck 02 Connection external ventilation valve 03 Cooling water tank 04 Exhaust out through capsul bottem 05 Generator housing with coil 06 iControl electronic board under cover DO NOT OPEN 07 Pulley 08 Starter motor 09 Fuel solenoid valve 10 Solenoid switch for starter motor 11 Air suction housing with air filter inlet 12 Coolant overflow hose 13 Suction port ...

Page 39: ...Cooling System Raw Water Expansionstank with fillercap Heatexchanger Freshwater side elect Waterpump Engine Kubota EA 300 Watercooled exhaustelbow Overflow hose Overpressure valve in fillercap Thermosensor at Engine Thermosensor at exhaustelbow iControl elektronic board cooled side hot side coolant Heatexchanger Seewater side Seewater Impellerpump Seewater external ventilation valve Exhaust Water ...

Page 40: ...ank with fillercap Heatexchanger Freshwater side elect Waterpump Engine Kubota EA 300 Watercooled exhaustelbow Overflow hose Overpressure valve in fillercap Thermosensor at Engine Thermosensor at exhaustelbow iControl elektronic board cooled side hot side coolant Heatexchanger Seewater side Seewater Impellerpump Seewater external ventilation valve Exhaust Water out Water injec in exhaust hose ...

Page 41: ...em Fig 6 2 4 1 Components of the Fuel System external Tank external elec fuelpump fuel stop solonoid fuel injection nozzle fuel in fuel out air filter housing engine Kubota EA300 exhaust elbow glow plug automatic venting filler cap with strainer injection pump Fuel filter water seperator fuel in exhaust out combustion air in ...

Page 42: ...Air Fig 6 2 5 1 Components of Combustion Air external Tank external elec fuelpump fuel stop solonoid fuel injection nozzle fuel in fuel out air filter housing engine Kubota EA300 exhaust elbow glow plug automatic venting filler cap with strainer injection pump Fuel filter water seperator fuel in exhaust out combustion air in ...

Page 43: ...Panda 5000i PMS generator 14 7 16 Kapitel Chapter 6 Panda 5000i PMS generator Seite Page 43 6 2 6 Components of the Electrical System Fig 6 2 6 1 Components of the Electrical System ...

Page 44: ...e Oil Circuit 6 2 8 Sensors and switches for operating surveillance Fig 6 2 8 1 Thermo switch at engine Thermo switch at engine The thermo switch at the engine is used for monitoring the engine temperature oil filler cap engine Kubota EA300 oil strainer oil dipstick oil pressure switch oil drain hose iControl electronic board operator control oil in oil out ...

Page 45: ...on If the impeller pump drops out and deliveres no more seawater the exhaust connection becomes extremely hot Fig 6 2 8 3 Thermo switch coil Thermo switch coil One thermo sensor is located in the stator winding Fig 6 2 8 4 Oil pressure switch Oil pressure switch In order to be able to monitore the lubricating oil system an oil pressure switch is built into the system 1 2 3 ...

Page 46: ...er 6 Panda 5000i PMS generator 14 7 16 6 3 Operation Instructions see separate control panel manual 6 3 1 Daily routine checks before starting See iControl manual 6 3 2 Starting Generator See iControl manual 6 3 3 Stopping the Generator See iControl manual ...

Page 47: ...ents The described installation must be done by a technical trained person or a Fischer Panda service point 7 1 1 Hazard notes for the installation Notice Follow the general safety instruction at the front of this manual Warning Automatic start DANGER TO LIFE Incorrect handling may lead to health damage and to death Always disconnect the battery bank first negative terminal than positive terminal ...

Page 48: ...us to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns During operation an over pressure in the cooling system may be established Warning Danger of chemical burns Batter...

Page 49: ...s lined with 1 mm lead foil which will change the mass and the vibration behaviour You should avoid fixing the generator on a slippery surface with little mass i e plywood This acts as an amplifier of airborne sounds in the most unreasonable case An improvement can be achieved by reinforcing these surfaces with ribs In addition the breakthroughs which interrupt these surfaces should be sawed off T...

Page 50: ... lines The electrical connections MUST be carried out according to the respective valid regulations This also concerns used cable materials The cable supplied is meant for laying protected i e in pipe at a temperature up to a max of 70 C 160 F The on board circuit must also be fitted with all essential fuses ATTENTION Before working installation on the System read the section Safety Instructions i...

Page 51: ... to induce more water intake for cooling For Panda generators the through hull inlet should NOT point in the sailing direction When sailing at higher speeds more water will be forced into the inlet than the pump can handle and your generator will flood 7 4 3 Quality of the raw water sucking in line In order to keep the suction resistance in the line at a minimum the raw water intake system must ha...

Page 52: ...If the impeller is not exchanged early enough the impeller blades may break into pieces and plugging the cooling water cycle It is very important to exchange the impeller after a couple of months NOTE If the raw water line is too long for the impeller pump or the generator installed too high above the water line a electrical pump can be installed into the raw water line In this case the impeller s...

Page 53: ... example The rubber hose for the external vent valve will be cut Fig 7 4 5 3 Split rubber hose for vent valve and bend upwards Both hose ends will be extended respectively with a hose and connected with a vent valve 600 mm over the waterline Example 7 4 5 1 Raw water installation scheme Fig 7 4 5 1 1 Raw water installation schema ...

Page 54: ...level in cold condi tion 7 5 2 De aerating at the first filling of the internal cooling water circuit 1 For the preparation of filling the following steps are to be undertaken a Open the cooling water cap on the cooling water tank Fig 7 5 2 1 Cooling water filler neck 2 Filling the cooling water circle a Fill in the prepared mixture cooling water with anti freeze protection according to the intend...

Page 55: ...uld be checked on a regular basis Be sure that the coolant antifreeze mixture is good for at least 15 C 5 F and if it is possible that your genset experiences lower temperatures for example during storage or transportation then the entire cooling system should be drained and purged 7 5 3 Pressure Test for Controlling the Cooling Water Circuit Check if a temperature difference exists between coolin...

Page 56: ...nto the exhaust manifold the exhaust gases are cooled and the noise emissions from the exhaust system are reduced Exhaust diameter see section 9 2 Diameter of conduits on page 89 Fig 7 6 1 1 Installation Scheme Standard Exhaust System 7 7 Installation of the waterlock Note Pay attention to the right flow direction throught the waterlock Unfortunately it can occasionally occur that because of an di...

Page 57: ... hose 7 7 1 1 Possible cause exhaust hose If the cause is the exhaust hose itself the following points are to be checked at the hose a Position of the waterlock is too high The water reaches the exhaust hose b Position of the waterlock is too far away from the middle of the generator The water reaches the exhaust hose in tilted position c The waterlock is too small relating to the length of the ex...

Page 58: ...he point is reached where the exhaust gas pressure does not suffice anymore to cart the cooling water out All cooling water remaining in the hose at that point flows back into the waterlock At the same time the diesel engine itself continues to cart cooling water through the cooling water pump as long as it keeps on rotating The waterlock must necessarily be measured large enough that it can take ...

Page 59: ...ition 30 degrees Fig 7 7 3 1 3 The distance of the water level even in ideal position changes that only 458 mm distance remain So the critical distance is under run already Fig 7 7 3 1 4 Tilted position 45 degrees Tilted position 45 degrees Fig 7 7 3 1 4 In this case the water level rise so high that the distance constitutes only 325 mm Even when the water lock is mounted in the ideal spot at an e...

Page 60: ...ition does not have to be reckoned concerning motor yachts Here it is only necessary to regard that the volume of the waterlock is measured so large that it can take the entire amount of water flowing back and at the same time maintains the minimum distance of 600 mm A Installation of the waterlock 500 mm next to the generator s center line Fig 7 7 3 2 1 waterlock 500 mm next to the center line In...

Page 61: ...ammed Summary Concerning sailing yachts it must be regarded that the waterlock is mounted in center underneath the generator at least in reference to the ships center line Thus the waterlock is prevented from leaking very strongly when the ship is tilted The leaking of the waterlock leads to a rise of the water level which then gets too close to the exhaust elbow s critical point 7 8 Exhaust water...

Page 62: ...ling directly to the outlet and this outlet is under the waterline If the through hull exhaust outlet has to be mounted far from the generator an exhaust water separator must defi nitely be installed The raw water from the separator must then run along the shortest possible path in the through hull outlet For such long exhaust routes the exhaust hose diameter should also be increased f e from NW40...

Page 63: ...uel pump should be installed near the tank Fig 7 10 0 1 electrical fuel pump Electrical fuel pump With the Fischer Panda generator is usually supplied an external electrical fuel pump DC The fuel pump must be installed close at the fuel tank The electrical connections is prepared at the generator Some generators f e with Deutz diesel engine has an engine driven internal fuel pump At these generato...

Page 64: ...the tank at separate connection points Connection of the return pipe to the tank The return pipe connected to the tank must be dropped to the same depth as the suction pipe if the generator is mounted higher than the tank in order to prevent fuel running back into the tank after the motor has been switched off which can lead to enormous problems if the generator is switched off for a long period N...

Page 65: ...water separator must be installed outside of the sound insulation capsule in the fuel system line not included in the delivery representative picture 7 11 Ventilating the fuel system Normally the fuel system is designed to ventilate air itself i e as soon as the electric starter motor starts operation the fuel pump starts working and the fuel system will be de aerated after some time automatically...

Page 66: ...he starter battery block An own separate starter battery must be installed for the generator The positive cable of the battery is attached directly at the solenoid switch of the starter motor position 1 The negative cable of the battery is attached underneath the starter motor at the engine mount position 2 NOTE Panda Generators Panda 6000 and higher normally provided with an alternator dynamo to ...

Page 67: ...hifted in such a way that it is protected against heat and vibrations by appropriate sleeve protective pipe It must be shifted in such a way that it does not affect rotary parts or parts that become hot in operation e g wheel exhaust elbow union tail pipe and the engine Do not lay the cable too tautly since otherwise it could be damaged Make a test run after the installation and check the laying o...

Page 68: ...4 7 16 Fig 7 12 1 3 DC Starter Motor DC Starter Motor All Panda generators are equipped with an independent DC starter motor 1 Solenoid switch for starter motor 2 Starter motor Fig 7 12 1 4 Connection starterbattery 12V schema 1 2 1 Generator 2 Battery block 3 Fuse 4 Battery main switch ...

Page 69: ...eite Page 69 Fig 7 12 1 5 Connection starterbattery 24V schema 7 12 2 Connection of the remote control panel See Panda iControl panel manual 7 12 3 Fuse Fig 7 12 3 1 Terminal block AGT 5000 12V F1 Fuse 30 A for DC system 1 Generator 2 Battery block 3 Fuse 4 Battery main switch F1 ...

Page 70: ...S of this manual FIRST Be sure that all electrical installations including all safety systems comply with all required regulations of the regional authorities This includes lightening conductor personal protection switch etc All electrical safety installations have to be made on board Required cable cross sections The following recommended electrical cable dimensions cross sections are the minimum...

Page 71: ... made on board 7 13 2 Power source selector A power source selector switch must be installed between the generator or if applicable AC Control box and the ship s electrical supply system This switch must used to ensure that all AC consumers can be switched off at once This switch should also be installed to keep the generator and shore grid power 1 2 3 4 5 1 Generator 2 Electrical fuel pump DC 3 P...

Page 72: ...und protection cable is necessary i e due to national safety regulations the bridge between the generator housing and ground in the AC Control box must be disconnected Once such a ground protection cable is installed it must be connected to the ground straps of all on board electrical devices In order to monitor the electrical system it is recommended to install a voltmeter and if possible a curre...

Page 73: ...ound connection it has to be ensured that ALL electrical devices must also be connected to this common ground usually ground contacts are attached to the device s metallic housing The electrical system installation must also comply with the hook up requirements of the shore current grid Generally a leakage current relay RCD is sufficient for safe electrical operation how ewer this must be confirme...

Page 74: ...Seite Page 74 Kapitel Chapter 7 Installation Instructions 14 7 16 Leere Seite Intentionally blank Installation Instructions ...

Page 75: ... an unexpected starting of the generator the starter battery must be disconnected before start working at the generator Warning Risk of injury Working at a running generator can result in severe personal injury Therefore before starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee that the generator cannot be inadvertently start...

Page 76: ...ective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instruction Personal protective equipment necessary During Installation maintenance personal protective equipment is required to minimize the heal...

Page 77: ...nes Once a month Grease oil the servo motor Trapezoid thread spindle Maintenance intervals see seperate datasheet 8 6 Maintenance interval For the maintenance interval please see the General information for PMS generators which are attached to this manual At generator with dynamic operation hours f e Generators with iControl2 system the maintenance interval can may be extended Note With the dynami...

Page 78: ... levelled surface with PSC generators Place the generator on a levelled surface with marine generators Measure the oil level when the ship is not lop sided Run the generator for about 10 minutes to ensure that the engine is warm Wait for 3 minutes so the oil can flow back into the oil pan Caution Burn hazard Generator and coolant can be hot during and after operating Wear personal protective equip...

Page 79: ... a shop or a Fischer Panda service point if the oil is cloudy or even creamy coolant might have mixed with the oil See a garage or a Fischer Panda service point immediately 8 8 1 Refilling Oil You require Engine oil 1 Check oil level as described under section 8 8 Checking oil level on page 78 2 Oil dipstick is pulled out of the check rail 3 Open the oil filler cap 4 Fill in oil approx 1 2 litre a...

Page 80: ...n a levelled surface with marine generators Change the oil when the ship is not lop sided Run the generator for about 10 minutes to ensure that the engine is warm Wait for 3 minutes so the oil can flow back into the oil pan Caution Burn hazard Generator and coolant can be hot during and after operating Wear personal protective equipment Gloves protective goggles protective clothing and safety shoe...

Page 81: ...l Let the entire amount of oil drain out of the engine This can take several minutes Fig 8 9 3 Oil screen Oil screen with generators with EA300 engines The oil screen should be cleaned every 500 operating hours to do so follow the instructions in the engine manual Use spanner size 17 mm Sample picture 5 Fill in oil oil fill capacity see attachment Fill the engine oil into the engine via feed hoppe...

Page 82: ...lashes from the generator and surroundings Close the generator casing Remove lock against accidental generator start Duly dispose of used oil and filter Used oil is very toxic and must not be disposed with domestic waste It is prohibited to dispose used oil with waste water Make sure that used oil is disposed properly e g where oil is bought or at collection stations 8 10 Verifying the starter bat...

Page 83: ...on fuel contamination should take place after 300 operational hours at the very least The inlet must be clamped before exchanging the filter Remove the hoses from the used filter and fasten them to the new filter The arrow on the filter housing indicates the direction of the fuel flow A clogged filter causes a decreased power output of the generator 8 11 2 De aerating the fuel system Normally the ...

Page 84: ...ction in the panel menue 4 Let the pump run till the fuel runs bleed free out of the return line about three times activation of the fuel pump prime function Fig 8 11 2 2 iControl This procedure must be repeated several times until fuel nonporously withdraws perfectly at the fuel return pipe 5 Switch the panel OFF 8 11 3 Replacement of the air filter Fig 8 11 3 1 Air filter Open the air suctin hou...

Page 85: ...sealing ring between caps and filter holders must be exchanged Fig 8 13 1 1 Raw water filter 8 13 2 Causes with frequent impeller waste The impeller of the cooling water pump must be regarded as wearing part The life span of the impeller can be extremely different and exclusively depends on the operating conditions The cooling water pumps of the PANDA generators are laid out in such a way that the...

Page 86: ...nd assess in the rubber seal and affect like an abrasive the high grade steel shank of the impeller pump If the generator were mounted over the water level it is particularly unfavorable for the impeller pump After the first start some seconds will pass by until the impeller can suck in cooling water This short unlubricated operation time damages the impeller The increased wear can lead after shor...

Page 87: ...r to make sure that these is used in the correct position at re installation Fig 8 13 3 5 Impeller Check to the impeller for damage and replace it if necessary Before the reinsertion into the housing the impeller should have been lubricated with glycerin or with a non mineral oil based lubricant e g silicone spray Fig 8 13 3 6 TImpeller seal he impeller is attached to the pump wave if the old impe...

Page 88: ...Maintenance Instructions Seite Page 88 Kaptitel Chapter 8 Maintenance Instructions 14 7 16 ...

Page 89: ...00 A 280 A 260 A 220 A Generator type Ø Cooling water pipe Ø Exhaust hose mm Ø Fuel hose Fresh water mm Raw water mm Supply mm Return mm Panda 5000i PMS 20 20 30 8 8 Panda 5000i PMS Panda 5000i PMS with Tier 4 Type EA 300 EA330 Govenour Servo Servo Cylinder 1 1 Bore 75mm 77 Stroke 70mm 70 Stroke volume 309cm3 325cm max Power DIN 6270 NB at 3000rpm 5 1kW 5 15kW Rated speed 3000rpm 3000 Idle speed r...

Page 90: ... to 0W 10W 15W 20 30 40 The first number shows the liquid of the oil with cold weather the second number refers to the fluidity with heat Complete yearly oils have usually SAE classes of SAE 10W 40 SAE 15W 40 etc 9 5 1 2 Quality of oil The quality of an engine oil is specified by the API standard American Petroleum Institutes The API designation is to be found on each engine oil bundle The first l...

Page 91: ... quality is unknown or it may be inferior in quality Kerosene which is very low in cetane rating adversely effects the engine 9 7 Coolant specifications Use a mixture of water and antifreeze The antifreeze needs to be suitable for aluminium The antifreeze concentration must be regularly checked in the interests of safety Fischer Panda recommend to use the product GLYSANTIN PROTECT PLUS G 48 Engine...

Page 92: ...ter 9 Generator Tables 14 7 16 Chemical and physical properties Reserve alkalinity of 10ml ASTM D 1121 13 15 ml HCl 01 mol l Density 20 C DIN 51 757 procedure 4 1 121 1 123 g cm3 Water content DIN 51 777 part 1 max 3 5 pH value undiluted 7 1 7 3 ...

Page 93: ...Generator Tables 14 7 16 Kapitel Chapter 9 Generator Tables Seite Page 93 9 7 1 Coolant mixture ratio 9 8 Dimensions Water antifreeze Temperature 70 30 20 C 65 35 25 C 60 40 30 C 55 45 35 C 50 50 40 C ...

Page 94: ...Generator Tables Seite Page 94 Kaptitel Chapter 9 Generator Tables 14 7 16 Fig 9 8 1 Diamensions ...

Page 95: ...ump clean if necessary Lack of fuel Check fuel supply Glow plugs not working correctly Check glow plugs and heating time Too much air in fuel lines Test fuel system for leakage Bleed air from fuel system refer to section Air bleeding of the Fuel System Fuel filter blocked Replace fuel filter Low compression pressure See Kubota motor manual MOTOR DOES NOT TURN OVER AT THE NORMAL SPEED DURING THE ST...

Page 96: ...h tripped lack of cooling water Is indicated on the remote control panel Check cooling water system flow water pump inlet water filter extra heat exchanger coolant flow Lack of oil oil pressure sensor tripped Check oil level and if necessary top up Check motor s oil pressure and have repaired by Kubota Service if necessary SOOTY BLACK EXHAUST Cause Solution Generator is overloaded Check electrical...

Page 97: ...0 33 Nm 58 8 63 7 Nm 42 Nm 42 Nm 42 mm Compression ratio 20 1 23 1 24 1 24 1 Lubrication oil capacity 1 25 l 1 3 l 2 8 l 2 8 l 3 7 l Fuel consumption approx 0 42 1 12 l approx 0 42 1 12 l approx 0 7 1 8 l approx 1 0 2 66 l approx 1 3 3 6 l Oil consumption max 1 of fuel consumption Oil specification API CF API CF API CF API CF API CF Cooling water requirement for seawater circuit Marine generators ...

Page 98: ... 70 Ah equivalent 12 V 136 Ah equivalent Recommend cable cross size starter battery cable Length 4 meter max 25 mm 70 mm Max exhaust back pressure 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar Panda 25i Panda 45i Generator type Ø Cooling water conduit Ø Exhaust conduit mm Ø Fuel conduit Freshwater mm Seawater mm Supply mm Return mm Panda PMS 3 8 ND 12 12 30 8 8 Panda PMS 4 5 ND 12 12 30 8 8 Panda PM...

Page 99: ...pecified by the API standard American Petroleum Institutes The API designation is to be found on each engine oil bundle The first letter is always a C Panda PMS 50 MB 40 30 60 8 8 Panda PMS 60 MB 40 40 60 8 8 Panda PMS 75 MB 40 30 60 8 8 Panda PMS HD 7 5 4 KU 25 20 40 8 8 Panda PMS HD 09 4 KU 25 20 50 8 8 Panda PMS HD 12 4 KU 25 20 50 8 8 Panda PMS HD 17 4 KU 25 25 60 8 8 Panda PMS HD 22 4 KU 30 3...

Page 100: ... the specificated engine oil Fig 10 6 1 2 1 Engine oil type Fig 10 6 1 2 Temp range of the SAE classes 10 7 Coolant specifications Use a mixture of water and antifreeze The antifreeze needs to be suitable for aluminium The antifreeze concentration must be regularly checked in the interests of safety Fischer Panda recommend to use the product GLYSANTIN PROTECT PLUS G 48 Engine oil type over 25 C SA...

Page 101: ...ternative fuel because its quality is unknown or it may be inferior in quality Kerosene which is very low in cetane rating adversely effects the engine Chemical and physical properties Reserve alkalinity of 10ml ASTM D 1121 13 15 ml HCl 01 mol l Density 20 C DIN 51 757 procedure 4 1 121 1 123 g cm3 Water content DIN 51 777 part 1 max 3 5 pH value undiluted 7 1 7 3 Water antifreeze Temperature 70 3...

Page 102: ...Tables Seite Page 102 Kaptitel Chapter 10 Tables 14 7 16 ...

Page 103: ...Inverter Panda PMGi 14 7 16 Kapitel Chapter 11 Inverter Panda PMGi Seite Page 103 11 Inverter Panda PMGi PMGi representative picture PMGi 25 Document Hardware Software Actual R01 Replace ...

Page 104: ...ical voltages above 60 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety reasons Before start working at the Panda i series Generator PMGi service repair ect disconnect the starter battery First minus cable then positive cable This avoid unexpected start of the...

Page 105: ...Water cooled version only 6 Cooling water in cold side Water cooled version only 7 Socket for generator connection PMGi in 11 4 Alternative front side connection side PMGi 400 V representative picture Fig 11 4 1 Connection side To connect the PMGi use the prepared cable and connect to socket PMGi in Connect your termination box with the socket 1 Do not cover the air out grille 4 1 Socket for Load ...

Page 106: ...ot cover the air out grille 3 1 Socket for Load PMGi out 2 PE N bridge 3 Air out grille 4 Socket for generator connection PMGi in 5 FP Bus socket connection to generator 6 Cooling water in cold side Water cooled version only 7 Cooling water out hot side Water cooled version only 11 5 1 Socket pins of the PMGi Attention Connecting one Phase with the earth pin will destroy the PMGi 11 5 1 1 PMGi AC ...

Page 107: ...ve picture Fig 11 5 3 PMGi AC out single phase PMGi AC out with internal PE N bridge At PMGi where the PE N jumper is missing next to the PGMGI out a internal PE N bridge is installed f e PMGi 5000 Connect your AC terminal box here representative picture 11 5 1 2 PMGi input Fig 11 5 1 2 1 PMGi input PMGi input Connect the generator power out cable here representative picture ...

Page 108: ...nnect the generator power out cable here representative picture 11 5 1 3 Control Fig 11 5 1 3 1 Control Connect the control cable from the generator here representative picture 11 5 1 4 External PE N Bridge Fig 11 5 1 4 1 External PE N Bridge The PE N Bridge can be installed here for RCD or removed for isolation control representative picture ...

Page 109: ...lle should not be covered 01 Air holes Air grille Do not cover Attention Inside of the PMGi are up to 550 VAC The cover of the PMGi should only be opened by special trained persons Danger for Live Make sure that the connection between the generator and the PMGi is secured Never connect or disconnect the PMGi while the generator is running This will destroy the PMGi it may burn or explode 1 ...

Page 110: ...inverters of other brands 11 7 1 Settings in the Victron VE Configure II Software General Fig 11 7 1 1 Settings in the Victron VE configure II Software 11 7 1 1 Uninterrupted AC power UPS function Due to the fact that the power inverter connects the shore power immediately to the domestic grid to fast the PMGi gets overloaded and shut down with an error UPS Function must be deactivated 11 7 1 2 Dy...

Page 111: ...VE Configure II Software Inverter Fig 11 7 2 1 Settings in the Victron VE configure II Software 11 7 2 1 Assist current boost factor To reduce the action of the power inverter on the iGenerator the Assist current boost factor must be reduced from 2 0 to1 3 Wrong settings will cause bad rpm control of the generator ...

Page 112: ...es and grille The heat sink and the fan of the PMGi may become dirty as a consequence of the use of the generator and so the unit can loose a part of their heat transfer characteristic Every 6 months it is necessary to visual inspect the heat sinks and clean it with compressed air At every Generator service the fan of the PMGi should be cleaned by the special trained person Water cooled PMGi has a...

Page 113: ...o mount the PMGi use the fixing holes diameter 6 5mm Note See the safety instruction in your Generator and iControl Manual The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connections for safety reasons 11 11 1 Cooling water connection schema Vehicle Generator 11 11 1 1 Integration of a water cooled PMGi inverter int...

Page 114: ...gher than the Generator Inverter Fig 11 11 1 2 1 Cooling water scheme if the Radiator is higher than the Generator Inverter 11 11 1 3 Cooling water scheme if the Radiator is on the same level or lower than the Generator Inverter Fig 11 11 1 1 Cooling water scheme if the Radiator is on the same level or lower than the Generator Inverter ...

Page 115: ...rter Panda PMGi Seite Page 115 Fig 11 11 1 2 Cooling water scheme if the Radiator is on the same level or lower than the Generator Inverter 11 11 1 4 Cooling water scheme for PVK UK iGenerators Fig 11 11 1 4 1 Cooling water scheme for PVK UK iGenerators ...

Page 116: ...er Panda PMGi Seite Page 116 Kaptitel Chapter 11 Inverter Panda PMGi 14 7 16 11 11 1 5 Cooling water connection schema Marine PMS Generator Fig 11 11 1 5 1 Cooling water connection schema Marine PMS Generator ...

Page 117: ...cted grid The PMGi out must be connected 1 1 PE N L to the customers electrical cabinet The Life wire and neutral wire will be connected to the RCD The PE will be connected to the PE of the electrical cabinet After installation the function of the RCD must be tested Fig 11 11 1 PE N bridge PE N Bridge The PE N bridge is installed in the prepared jumper terminal 11 11 2 2 Connection to a system wit...

Page 118: ... Bridge must be disconnected A manual for this modification can be downloaded under http www fischerpanda de images gensets M_AC_50_INV_PMS_8000i operatormanual PMGi Modification_PMGi_isolation_control eng pdf 11 12Technical Data 11 12 1 General Data PMGi is part of the Panda i series generator Its not allowed to be used with other generators or applications 11 12 2 Generator Specification Storage...

Page 119: ...C bis 40 C 5 V 20 C to 40 C 5 V 20 C à 40 C 5 V 20 C bis 40 C 5 V 20 C to 40 C 5 V 20 C à 40 C Stromstärke Current Courant StromstärkeNominal CurrentNominal CourantNominal 17 4 A 230Veff 17 4 A 230Veff 33 A 120Veff StromstärkeMaximum CurrentMaximum CourantMaximum 19 5 A cos phi 0 8 230 Veff 22 A cos phi 0 8 230 Veff 42 A cos phi 0 8 120 Veff Leistung Power Puissance Nominal Nominal power Nominale ...

Page 120: ...to 40 C 5 V 20 C à 40 C 5 V 20 C bis 40 C 5 V 20 C to 40 C 5 V 20 C à 40 C Stromstärke Current Courant StromstärkeNominal CurrentNominal CourantNominal 26 0 A 230 Veff 53 A 120 Veff 34 8 A 230 Veff StromstärkeMaximum 230 V eff CurrentMaximum 230 Veff CourantMaximum 230 Veff 34 A cos phi 0 8 230Veff 67 A cos phi 0 8 120Veff 43 5 A cos phi 0 8 230Veff Leistung Power Puissance Nominal Nominal power N...

Page 121: ...Current Courant StromstärkeNominal CurrentNominal CourantNominal 66 7 A 120Veff StromstärkeMaximum CurrentMaximum CourantMaximum 83 3 A cos phi 0 8 120 Veff Leistung Power Puissance Nominal Nominal power Nominale 10 0 kVA Dauer Long term Continue 8 0 kW Frequenz Frequency Nominale Frequenz Nominal Frequency Fréquence nominale 60 Hz 2 Regulierung Regulation Réglage 4 Stabilität Kurzeitig 30 s Stabi...

Page 122: ...aximum 3x 21 7 A cos phi 0 8 400 Veff 52 A cos phi 0 8 230 Veff 100 A cos phi 0 8 120 Veff Leistung Power Puissance Nominal Nominal power Nominale 15 kVA 15 kVA 15 kVA Dauer Long term Continue 10 8 kW 12 kW 12 kW Frequenz Frequency Nominale Frequenz Nominal Frequency Fréquence nominale 50 Hz 2 50 Hz 2 60 Hz 2 60 Hz 2 Regulierung Regulation Réglage 4 4 4 Stabilität Kurzeitig 30 s Stability short te...

Page 123: ...romstärkeNominal CurrentNominal CourantNominal 87 A 230V 3x29 A 400V 2x 83 3 A 120 V 1x 83 3 A 240 V StromstärkeMaximum CurrentMaximum CourantMaximum 108 A cos phi 0 8 230 V 3x36 2 A cos phi 0 8 400 V 2x 104 0 A cos phi 0 8 120 V 1x 104 0 A cos phi 0 8 240 V Leistung Power Puissance Nominal Nominal power Nominale 25 kVA 25 kVA 25 kVA Dauer Long term Continue 18 kW 20 kW 2x 10 kW 120 V 1x 20 kW 240...

Page 124: ...term Continue Dauer 36 kW Nominal 36 kW Dauer 33 kW Nominal 48 kW Dauer 43 kW Frequenz Frequency Nominale Frequenz Nominal Frequency Fréquence nominale 50 Hz 2 Alternative 60 Hz 2 on special order 50 Hz 2 Alternative 60 Hz 2 on special order 50 Hz 2 Alternative 60 Hz 2 on special order Regulierung Regulation Réglage 4 4 4 Stabilität Kurzeitig 30 s Stability short term 30 s Stabilité courte durée 3...

Page 125: ...ith the live wire The minimum requested feature for this fuse are the following Note The electrical Data reference to the General Specifications Do not submit the PMGi a temperature shock Art of output Max current Comment 230 VAC 87 A 0 5 A after the overload protection was activated the generator must be switched off and all load must be disconnected 1 2 1 5 2 75 4 0 10 0 1 h 30 min 5 ms to 150 m...

Page 126: ...Inverter Panda PMGi Seite Page 126 Kaptitel Chapter 11 Inverter Panda PMGi 14 7 16 Leere Seite Intentionally blank ...

Page 127: ...Panda iControl2_eng R08 14 7 16 Panda iControl2 Operating Manual Open loop and closed loop control system for Fischer Panda generators ...

Page 128: ...erborn reserves all rights regarding text and graphics in this document Details are given to the best of our knowledge No liability is accepted for correctness Please note technical modifications aimed at improving the product may be implemented without prior notice Therefore it must be ensured prior to installation that the pictures diagrams and related material are applicable to the genset suppl...

Page 129: ...elts etc are covered and protected so that there is no danger to life and body If a sound insulation capsule will be produced at the place of installation then well placed signs must show that the generator can only be switched on with the capsule closed All service maintenance or repair work may only be carried out when the unit is not running WARNING Electric voltage Electric voltage DANGER TO L...

Page 130: ... iControl2 Seite Page 130 Kaptitel Chapter 12 Safety instructions for the Panda iControl2 14 7 16 The flooding valve must be closed For PMS version only NOTE Also observe the safety instructions for the other components of your system ...

Page 131: ...e most important data of the system as well as warnings and error messages The control panel is equipped with four buttons for operating the Panda iControl2 controller Fig 13 1 1 Panda iControl 2 panel 1 On Off button Switching the Panda iControl2 controller on and off 2 Start Stop button Starting and stopping the generator confirming values in selection menus Enter key 3 Cursor up button Switchin...

Page 132: ...ly checked and cleaned The impeller fatigue increases if residual affects the raw water intake 5 Visual inspection Control fixing bolts check hose connectors for leakages control electrical connections 6 Switch off the load The generator should only be started without load 7 Open fuel valve if installed 8 Close battery main switch on 13 2 2 Vehicle version 1 Oil level control ideal level 2 3 MAX T...

Page 133: ...ion in default display Note Example Hardware version 2 à iControl2 controller Generator type 01 à Panda 5000i PMS Software version 2 0 à iControl2 compatible with iControl Panel2 13 3 2 The default display screen Five seconds after the controller is switched on the display will change to the default display screen On the default display screen you will find information on the battery voltage opera...

Page 134: ...or system with 24 V starter system the starter battery voltage can not be displayed 13 3 3 Operating modes The Panda iControl2 controller offers different operating modes 13 3 3 1 Stand by mode After the controller is switched on with the On Off button the system is in stand by mode This is indicated by the output STANDBY in the status field in the top right corner of the default display screen In...

Page 135: ...al Service on page 145 In the set up menu of the controller you can reset the service interval after performing maintenance Siehe Set up menu auf Seite 141 13 3 3 2 Start up mode The start up mode represents the transition from stand by mode to operation mode i e generator operation By actuating the Start Stop button in stand by mode you can initiate the start up process of the generator The pre h...

Page 136: ...exhaust system gases The cooling water cannot be pressed through the exhaust as long as the diesel motor does not run at sufficient speed This leads to severe motor damage Open the sea valve as soon as the generator is started 13 3 3 3 Override mode The override mode follows directly after the successful start up of the generator In this mode no fault analysis is performed The duration of the over...

Page 137: ...the inverter screen by actuating the cursor up button while in operation mode Fig 13 3 3 4 4 Inverter screen phase voltages This screen provides the latest inverter phase voltages You can access the inverter screen by actuating the cursor up button while in operation mode Fig 13 3 3 4 5 Phase voltage L1 This screen provides the latest inverter output voltage of the single phases with the matching ...

Page 138: ...ircuit board temperature The inverter will be switched off at a circuit board temperature of 75 C You can access the inverter screen by actuating the cursor up button while in operation mode 13 3 3 5 Panda i Generator with electro magnet Clutch optional Attention During the activation of the electro magnetic clutch the icontrol raise the generator speed to maximum After the clutch is released the ...

Page 139: ...e an emergency stop switch for a regular stop of the generator The engine may overheat and can be damaged destroyed Note Manual start in autostart mode If the generator is manually started up and stopped while in automatic start up mode it will switch to stand by mode for safety reasons If necessary the autostart mode must be reactivated 13 3 3 7 Autostart mode The Panda iControl2 panel is equippe...

Page 140: ...h the On Off button To deactivate the autostart function the flag in the EEPROM must be reset with Disable Siehe Activating deactivating the autostart function Autostart auf Seite 143 Note Manual start in autostart mode If the generator is manually started up and stopped while in automatic start up mode it will switch to stand by mode for safety reasons If necessary the autostart mode must be reac...

Page 141: ...t Stop button is used for confirming a selection in the set up menu If you confirm the row marked with the with the Start Stop button you will access the selected sub menu Fig 13 4 3 Set up menu Set up menu Menu item Settings range for backlight 1 Setting the brightness value for the standard backlighting to 0 9 backlight 2 Setting the brightness value for the dimmed backlighting to 0 9 Dimtime di...

Page 142: ...ice menu screens are highlighted with the light bulb symbol The period after which the backlight is to switch to the dimmed level can be specified with the menu item dimtime In this screen you can enter the time in seconds values between 0s and 255s are possible Note In the sub menus set the desired values with the cursor buttons and then confirm your settings with the Start Stop button After sett...

Page 143: ...ng the set up menu Save Exit After setting all parameters you can exit the set up menu with the menu item Save Exit Fig 13 4 5 1 Saving the values to the EEPROM In doing so all settings entered in the sub menus backlight 1 backlight 2 dimtime and Network ID are saved to the EEPROM Then the goodbye screen appears for 3 seconds and the controller is switched off At the next start of the controller t...

Page 144: ...vate the autostart function select Enable and again confirm your selection with the Start Stop button To deactivate the function use the menu item Disable The Panda iControl will then confirm your input Fig 13 4 6 3 Message Autostart enabled after confirming the selection Message Autostart enabled after confirming the selection Fig 13 4 6 4 Message Autostart disabled after confirming the selection...

Page 145: ...rt Stop button as well Note Manual start in autostart mode If the generator is manually started up and stopped while in automatic start mode it will switch to stand by mode for safety reasons If necessary the autostart mode must be reactivated 13 4 7 Resetting the service interval Service Note As the indication of operating hours remaining until the next service interval can be reset at any time i...

Page 146: ...h the Panda iControl2 panel you can output the temperature values on the display in degrees Celsius C or in degrees Fahrenheit F The unit can be switched with the control panel In the set up menu select the menu item Degree C F and confirm your selection using the Start Stop button Using the cursor buttons select 0 for outputting all temperatures in degrees Celsius C or 1 for outputting them in de...

Page 147: ...ows Emergency Stop Damit wird auch die Spannungsversorgung für den Inverter ausgeschaltet Das Panel zeigt nach der Betätigung EMERGENCY STOP The message disappear as soon as the emergency switch is released Fig 13 5 1 Not Stop bridge in the cable harness Fig 13 5 2 Panel shows Emergency Stop ...

Page 148: ...Seite Page 148 Kapitel Chapter 13 General operation 14 7 16 Leere Seite Intentionally blank General operation ...

Page 149: ...compliance with the general safety instructions at the beginning of this manual Warning Automatic start up DANGER TO LIFE Improper operation can result in health impairment and death The battery must always be disconnected first the negative terminal then the positive terminal if work on the generator or electrical system is to be carried out so that the generator cannot be unintentionally started...

Page 150: ...s includes Tightly fitting protective clothing Safety shoes Safety gloves Hearing protection Safety goggles if applicable WARNING Switch off all loads All loads must be disconnected prior to working on the generator to avoid damage to the devices 14 2 Disposal of the components MANDATORY INSTRUCTION Protect the environment Electronics components are hazardous to the environment and contain rare ra...

Page 151: ...y original Fischer Panda connecting cables Terminal Terminal description Cable colour Function 1 UBUS white WH Bus supply voltage 2 GND brown shielding BN Fischer Panda bus ground ground connection between Panda iController and Panda iControl panel 3 REIZ green GN Exciter wire is switched to ground if the controller is to switch on 4 DATA A pink PK Fischer Panda bus data line A 5 DATA B Grey GY Fi...

Page 152: ...Installation Seite Page 152 Kaptitel Chapter 14 Installation 14 7 16 14 3 Dimensions Fig 14 3 1 Housing of the Panda iControl2 panel ...

Page 153: ...is connected to this jack The Fischer Panda CAN bus is connected to the 6 pin jack at the bottom right of the circuit board The configuration of the connectors is given in the subsequent tables Siehe Terminal assignments on the Panda iControl2 controller auf Seite 154 1 Connecting jack for wire harness 18 pin 2 Connecting jack 6 pin Fischer Panda standard bus 3 Connecting jack 6 pin Fischer Panda ...

Page 154: ...5V servo motor red wire 12 OUT PWM servo motor yellow wire 13 OUT Booster optional depending on generator type 14 OUT Fuel pump 15 OUT Fuel pump 16 OUT Electric starter 17 OUT Electric starter 18 OUT Electric starter Terminal Terminal description Function 1 UBUS Bus supply voltage 2 GND Fischer Panda bus ground ground connection between Panda iControl2 controller and Panda iControl2 panel 3 REIZ E...

Page 155: ...3 and 4 Each Panel must have a unique address To use the automatic start option the connection of the automatic start must be at the panel with the address 1 Activation or deactivation can be done at every panel Fig 14 5 1 Master Slave configuration 14 6 Start up After completing the installation the system must be started up For this purpose the start up log for the generator is processed and fil...

Page 156: ...er 14 Installation 14 7 16 Note The original start up log of the generator must be sent to Fischer Panda to obtain the full warranty Make sure that you retain a copy for your records The corresponding forms are included in the generator manual ...

Page 157: ... scope of the overall generator cleaning The housing can be wiped off with a soft lightly dampened cloth In doing so it must be ensured that no moisture enters the jacks and the housing 15 2 Maintenance of the iControl2 remote control panel The iControl2 remote control panel is maintenance free 15 2 1 Cleaning the iControl2 controller The display can be cleaned with a soft cloth dampened lightly w...

Page 158: ...Seite Page 158 Kapitel Chapter 15 Maintenance 14 7 16 Leere Seite Intentionally blank Maintenance ...

Page 159: ...tive Current consumption nominal 175 mA Current consumption stand by 2 5 mA Operating temperature 20 C to 85 C Storage temperature 30 C to 85 C Current sensor Hall element max 20A max tightening torque for connecting bolts 1 2 Nm iControl 2 control unit Supply voltage 12V 24V 12V or 24V automotive Current consumption off 0 mA Current consumption stand by backlight brightness 9 45 mA Current consum...

Page 160: ...Seite Page 160 Kapitel Chapter 16 Annex 14 7 16 Leere Seite Intentionally blank Annex ...

Page 161: ...s a defined warning threshold The warnings are issued on the Panda iControl2 panel display via the cyclical display of the word HIGH or LOW alternating with the measured value e g the temperature Warnings do not become active until the time between reaching the threshold value and the defined delay has expired Note Warnings do not result in the generator or the controller being switched off 17 1 1...

Page 162: ... Faults result in the generator shutting down If a fault occurs due to the battery voltage being too low the controller is completely shut down to prevent the battery from discharging too much Examples of an error message on the display Fig 17 2 1 Fault Cylinder head temperature out of range Fault Exhaust manifold temperature out of range broken cable Fig 17 2 2 Fault STARTING FAILS start up proce...

Page 163: ...l supply not suitable FAULT OILPRESS Oil pressure error BATTERY LOW Battery power too low Inverter overtemp Inverter temperature too high Inverter overload Generator was overloaded INIT FAILED Parameters were not correctly adopted into the EEPROM when the generator type was initialised Generator type must be reset OUT is output instead of a temperature Out of range broken cable on corresponding te...

Page 164: ...2_2 9 control board and PiP2_2 9 control panel the Panda iControl2 has got an error memory which shows the last six errors in the plain text P8 P50 marine Cylinder head temperature Delay 90 C 5 s 95 C 5 s Winding temperature Delay 130 C 5 s 135 C 5 s Exhaust manifold temperature Delay 70 C 1 s 75 C 1 s P8 P50 vehicle Cylinder head temperature Delay 95 C 5 s 100 C 5 s Winding temperature Delay 160 ...

Page 165: ...the operating hour when the error occurred The fault having the highest operating hour will be displayed in the first row Older error entries are displayed in the rows below in descending order of the operation hour If the memory contains already six errors the oldest entry is deleted Expample for displaying an error entry 3045 2h COMMUNICATION This means In operating hour 3045 2 an error in the b...

Page 166: ...sages 14 7 16 17 3 7 Is it possible to upgrade an old iGenerator model by the error memory Yes if the software of the control board and the panel is updated it is possible to upgrade an existing system by this function Fig 17 3 7 1 Image Display of the stored errors on the control panel ...

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