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Installation Instructions

Seite/Page 82 Panda PMS 8.000 NE - 42 NE Manual.R05 - Kapitel/Chapter 5: Installation Instructions

22.3.11

5.7

Installation of the fuel system

5.7.1 General references

Inside the generator capsule itself, there is the fuel filter installed (exception: Panda 4200 and 4500). Additional fuel
filters (with water separator) must be mounted outside the capsule in easily accessible places in the fuel lines bet-
ween the tank intake fuel pump and the diesel motor's fuel pump.

Generally forward and return fuel flow pipes must be mounted to the diesel tanks. Do not connect the generator fuel
supply lines with any other fuel lines of other diesel systems.

• The following items need to be installed:

• Fuel supply pump (DC)

• Pre-filter with water separator (not part of the delivery)

• Fine particle fuel filter

• Return fuel line to fuel tank (unpressurized)

The fuel supply pump should be mounted as close to the fuel tank as possible. The electric cable for the fuel pump
is already installed on the generator (length 5 m).

Fig. 5.7.1-1: Installation Scheme Fuel System

1

2

3

4

5

8

7

6

1. Generator
2. Fuel stopcock
3. Fuel filter
4. Fuel return

5. Condensation water suction pump (optional)
6. Fuel tank
7. Fuel supply
8. Electrical fuel pump (DC)

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Summary of Contents for 6500 PMS

Page 1: ...Panda_6500_7mini_PMS_eng R01 22 3 11 Fischer Panda GmbH Power wherever you are Manual Marine Generator Panda 6500 PMS Panda 7mini PMS Super silent technology 120 240 V 60 Hz 6 kW ...

Page 2: ...consultation with the manufacturer Fischer Panda GmbH 33104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modifications for improving the product wit hout previous notice may be undertaken without notice Before installation it must be ensured that the pictures dia grams and related materia...

Page 3: ...on the generator 22 1 6 1 4 Safety instructions concerning the cables 23 1 6 2 Recommended starter battery size 23 1 6 3 Important Advice for Batteries Starting batteries and Traction batteries 23 1 6 4 Safety Instructions for the Handling with Batteries 24 2 In case of Emergency First Aid Im Notfall Erste Hilfe 27 2 7 WHEN AN ADULT STOPS BREATHING 28 3 Basics 29 3 0 1 Intended use of the machine ...

Page 4: ...irements 59 5 1 1 Hazard notes for the installation 59 5 2 Preparing the base Placement 61 5 2 1 Advice for optimal sound insulation 61 5 3 Generator Connections 61 5 4 Installation of the cooling system raw water 62 5 4 1 General Information 62 5 4 2 Installation of the thru hull fitting in Yachts 62 5 4 3 Quality of the Raw Water Sucking In Line 62 5 4 4 Generator Installation above Waterline 63...

Page 5: ...g oil level 99 6 5 2 Refilling Oil 101 6 5 3 After the oil level check and refilling the oil 101 6 6 Replacement of engine oil and engine oil filter 102 6 6 1 After the oil change 104 6 7 Verifying the starter batterie and if necessary the battery bank 105 6 7 1 Battery 105 6 7 1 1 Check battery and cable connections 105 6 7 1 2 Check electrolyt level 105 6 7 1 3 Check electrolyt density 105 6 8 G...

Page 6: ...verloading the generator 154 7 6 1 Monitoring the Generator Voltage 155 7 6 2 Automatic voltage monitoring and auto shut down 155 7 7 Setting the speed governor of the actuator 156 7 7 1 Setting the maximum upper speed setting 156 7 7 2 Setting the normal speed settings 157 7 7 3 Greasing the trapezoidal thread spindle on the speed actuator 158 7 7 4 Consequences of a continual overloading of the ...

Page 7: ... and replacement of the impellerfilter 180 9 4 Spare part kit 184 9 5 Dimensions 185 Generator Control Panel P6 187 Current revision status P6 manual 188 10 Safety Instructions Generator Control P6 189 10 1 Personal requirements 189 10 2 Safety instructions for this chapter 189 11 General operation 191 11 1 Panel Generator Control 191 11 2 Rear view 12V version 192 11 3 Rear view 24V version 193 1...

Page 8: ...nections 206 11 8 Master Slave adapter optional 207 11 8 1 Fischer Panda Art No 21 02 02 015H 12V version 207 11 8 2 Fischer Panda Art No 21 02 02 01H 24V version 207 11 8 3 Terminal Connections 208 11 8 4 Fuse 208 11 8 5 Terminal connections 208 11 8 5 1 Terminal X2 IN OUT from view Master Opearating Panel 208 11 8 5 2 Terminal X3 209 11 8 6 Configuration and adjustment 210 11 8 6 1 Configuration...

Page 9: ...stem means it can meet all demands including motor speed The start booster ASB means Panda generators meet the highest demands in respect of voltage stability and starting values A water cooled Fischer Panda generator with the same drive motor produces 15 more effective output than the majority of conventional generators This superiority in efficiency also ensures a fuel saving to the same extent ...

Page 10: ...bserved may result in severe personal injury or loss of life Attention Important Advice This warning symbol draws attention to special warnings instructions or procedures which if not strictly observed may result in damage or destruction of equipment Warning Danger of fire This warning symbol draws attention to special warnings instructions or procedures which if not strictly observed may result i...

Page 11: ...hich must be noticed Otherwise an electrical shock with personal injury or death can be the consequence Warning Danger for life and or equipment General Warning Warning Harmful if accumulate Substances can be harmful or lead to death if accumulated or swallowed Warning Electric shock Warning of live parts which can cause electrical impacts during contact Special danger for persons with heart pro b...

Page 12: ...ot surface Surfaces and substances may be hot Danger of burn scal ding Warning Danger carrosive material contermi nation of persons possible Warning of materials which cause corrosive damage during contact These materials can work contaminating when entering into the body Warning System can be under pressure When opening the system the pressure can suddenly escape and drag along liquids Danger of ...

Page 13: ...provides protection against being entangled by moving machine parts Instruction Wear personal protective equip ment PPE Wear ear defenders to protect the ears against hearing damage Instruction Wear personal protective equip ment PPE Wear safety glasses to protect the eyes against parts flying around or squirts of fluids Optical eyeglasses are not repla cement for appropriate eye protectors Instru...

Page 14: ...truction Read the manual instructions Read and consider the regulations safety instructions and installation guidelines of manual in order to avoid dangers and accidents You protect yourself and the generator Instruction Environmental protection Environmental protection is the protection of our habitat For you and your children ...

Page 15: ...2 Tools This symbols are used throughout this manual to show which tool must be used at maintenance or installation Spanners SW X required size X mm Hook wrench for oil filter Screw driver for slotted head screws and for recessed head screws Multimeter multimeter with capacitor measuring Socket wrench set Hexagon wrench keys X ...

Page 16: ...neral References and Regulations Seite Page 16 General R01 1 Kapitel Chapter 1 General References and Regulations 22 3 11 Current clamp DC for synchron generators AC for asynchron generators Torque wrench ...

Page 17: ...g through appropriate and inappropriate use in its installed state The responsibility lies with those who undertake installation of the generator in the final system 1 4 Customer registration and guarantee Use the advantages of the customer registration Thus you receive to extended product informations which are sometimes safety relevant you receive if necessarily free Upgrades Far advantages By y...

Page 18: ...te and work safely Know how your equipment and its limitations Always keep the generator in good condition 1 5 3 Wear personal protective equipment PPE Do not wear loose torn or bulky clothing around the maschine that may catch on working controls and prejections or into fans pulleys ond other moving parts causing personal injury Use additional safety items PPE e g safety protection safety googles...

Page 19: ...rator exhaust fumes can be very harmful af allowed to accumulated Be sure to run the engine in a well ventilated location and where there are no people or livestock near the engine Check the Generator and all pipes and hoses regularly of leaks and repair immediately if neces sary The exhaust gas and the engine can be very hot during operation and afterwards To prevent a fire do not expose dry gras...

Page 20: ...eck the battery charge by placing a metal object across the terminals danger of short circuit battery damage and high danger of explosion Use a Voltmeter or a hydrometer Do not charge a frozen battery There is a riosk of explosion When frozen warm the battery up to at least 16 C 61 F 1 5 8 Keep hands away from rotating parts Operate the generator with closed sound cover capsul only Be shure to sto...

Page 21: ...nd caution labels clean and free from obstructing material Clean warning and caution labels with soap and water dry with a soft cloth Replace damaged or missing warning and caution labels with new labels 1 6 1 Safety instructions concerning operating the generator The electrical installations may only be carried out by trained and qualified personnel The generator must not be taken into use with t...

Page 22: ...uched when the generator is running The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be unintentionally started 1 6 1 3 Switch off all load when working on the generator All load must be disconnected in order to avoid damages to the devices In addition the semi conductors in the AC control box must be disconnect...

Page 23: ...arter battery by the manufacturer Only use batteries with capacity recommended by the engine manufacturer 1 6 3 Important Advice for Batteries Starting batteries and Traction batteries ATTENTION Initial operation Installation of battery lines Consider the regulations and installation instructions of the battery manufacturer Consider ABYC regulation E11 AC and DC electrical systems on boats and or ...

Page 24: ... the V belt and pulleys The cable shall not be to tight otherwise damage will happen Run the generator carefully after installation and double check if there is any possibility for damage of the battery cable Correct if necessary Fig 1 6 1 Sample scheme for starter battery installation 1 6 4 Safety Instructions for the Handling with Batteries These instructions must be noticed additionally to the ...

Page 25: ... cyclical profoundly dischargeable batteries Starter batteries are not appropriate Lead gel batteries are commended They are maintenance free profoundly dischar geable and not produce gas Do not charge a frozen battery Avoid a batterie short curcuit Take care of a good ventilation of the battery to drain off developing gas The battery connection terminals must be checked of a tight contact at leas...

Page 26: ...Seite Page 26 General R01 1 Kapitel Chapter 1 General References and Regulations 22 3 11 Leere Seite Intentionally blank General References and Regulations ...

Page 27: ... by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately if you cannot switch off the generator pull push or lift the person to safety using a wooden pole rope or some nonconductive material Call an emergency doctor as soon as possible Immediately start necessary f...

Page 28: ...d you by pulling slowly 4 Open Airway 5 Check for Breathing Tilt head back and lift chin Shout Are you OK Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted back Pinch nose shut Seal your lips tight around victim s mouth Give 2 full breaths for 1 to 1 seconds each 7 Check for Pulse at side of Neck 8 Phone EMS for Help Feel for pulse for 5 to 10 seconds Sen...

Page 29: ...r and user of Fischer Panda generators The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda Generators The manual does not substitute the technical evaluation and should be used as an example guide only The installation must be undertaken and proved by a suitable qualified trained person and may in accordance with the law as required by the country...

Page 30: ...ent 3 2 Transport and Loading Unloading 3 2 1 Transporting the generator The generator must always be upright for transport For transport the Fischer Panda Transport Box shall be used for the generator The generator shall be securely attached to the bottom of the box For loading unloading an adequate industrial truck shall be used Depending on the transport distance e g air cargo the generator flu...

Page 31: ...oke shall be used for transport loading 3 3 Scope of delivery The Fischer Panda PMS generator system contains following components 3 3 1 Asyncron Genertoren Fig 3 3 1 Fischer Panda Generator Fischer Panda Generator representative picture Fig 3 3 2 Remote control panel Remote control panel representative picture ...

Page 32: ...he AC Control Box is not required for this generators representative picture Fig 3 3 1 4 Fischer Panda Manual Fischer Panda Manual The Fischer Panda Manual contains following compon ents Clear foil bag with general informations ect Generator manualwith added remote control panel manual Spare part catalog Installation Service Guide Engine manual from the engine manufacturer Wiring diagram for the g...

Page 33: ...sulation capsule side part To open the sound insulation capsule the closures must be rotated roughly 180 counter clockwise Use a fl at head screwdriver Pull the sidewalls out by gripping into the slots Fig 3 3 2 2 Closure locked Closure locked Fig 3 3 3 Closure open Closure open 3 3 3 Opening the GFK sound insulation capsule ...

Page 34: ...into the following groups Short term standstill 1 to 3 months Medium term standstill winter storage 3 to 6 months Long term standstill storage shutdown more than 6 months 3 4 1 Reference note for the starter battery at a long term standstill Notice Starter batteries Self discharge of batteries is a physical and chemical pro cess and cannot even be avoid by disconnecting the battery Disconnect the ...

Page 35: ...ill 1 to 3 months Measure the charge of battery via the open circuit voltage At stand still 7 days disconnect the battery e g put battery main switch to 0 Within 2 3 months let the engine run for at least 10 min 3 4 3 Arrangements at a medium term standstill winter storage Medium term stand still 3 to 6 months 3 4 3 1 Arrangements for conservation Check the charge of battery and recharge approxima...

Page 36: ...ngine shut off lever in 0 position and turn engine several times by hand Clean air filter housing with petroleum check air filter and renew if necessary Remove covers of the exhaust opening and the suction holes Connect battery Close battery main switch Install impeller Open sea cock Check sea water filter Keep shut off lever at generator in 0 position and activate starter for approx 10 sec Make a...

Page 37: ...inder area with preserving agent Keep the shut off lever on the 0 position and turn the engine by hand for several times Screw in the injectors with new gaskets Consider the torsional moments Sprinkle slightly the radiator cap and tank lid and respectively the radiator cap at the expansion tank and reinstall Close intake and exhaust openings for example with tape or end caps Drain sea water circui...

Page 38: ...0 position and activate starter for approx 10 sec Make a break for 10 sec and repeat procedure twice Visual inspection of the generator according to initial operation and start generator Notice Fischer Panda recommendation After a long term standstill a complete 150 h inspection according to inspection schedule should be carried out ...

Page 39: ...da Generator 22 3 11 Panda_6500_7mini_PMS_eng R01 Kapitel Chapter 4 The Panda Generator Seite Page 39 4 The Panda Generator 4 1 Type plate at the Generator Fig 4 1 1 Type plate Fig 4 1 2 Discription type plate ...

Page 40: ... 08 09 01 05 11 12 14 13 07 10 01 Thermostat housing 02 Alternator 12 V 03 Oil Pressure switch 04 Oil Filter 05 Pulley with tooth belt 06 Sound isolation capsule base part 07 Starter Motor with solenoid 08 Generator power terminal box 09 Thermo switch water injection elbow 10 Exhaust out 11 Generator housing with stator winding 12 Mini VCS 13 Thermo switch exhaust elbow 14 Water cooled exhaust elb...

Page 41: ...r for dc alternator 03 Air suction housing with air filter mat 04 Generator housing with stator winding 05 Cooling water connection block 06 Connection external raw water venting valve 07 Type plate 08 Fuses DC 09 Relays 10 Oil dipstick 11 Failure bypass switch 12 Raw water in 13 Fuel filter 14 Raw water pump 15 Actuator 15 Fuel solenoid valve 16 Thermostat housing with ventilation screw 17 Oil fi...

Page 42: ...ing with venting screw 02 Ventilation screw fresh water pump 03 Fresh water pump with pulley 04 Tooth belt 05 Oil dipstick 06 Raw water impeller pump 07 Fuel filter 08 Raw water in 09 Fuel in 10 Fuel out 11 Cable for fuel pump 12 Oil drain hose 13 Cable for remote control panel 14 Cable for main power out 15 Passage for battery cable 16 Passage for battery cable 17 Oil filter 18 Connection point b...

Page 43: ...ch at exhaust elbow 03 Water cooled exhaust elbow 04 Raw water injection nozzle 05 Generator front cover 06 Oil cooled ball bearing 07 Connection from external expansion tank fresh water lower connection 08 Connection to external expansion tank fresh water upper Con nection 09 Connection to external venting valve raw water 10 Coolant connection block 11 Capacitors 12 Air filter housing with air fi...

Page 44: ...08 09 10 11 12 13 02 01 Thermo switch at exhaust elbow 02 Mini VCS 03 Air filter housing with air filter mat 04 Lifting eye 05 Capacitors 06 Thermo switch at cylinder head 07 Cylinder head 08 Fuel solenoid valve 09 Oil filler cap 10 Raw water impeller pump 11 Venting screw at fresh water pump 12 Venting screw at thermostat housing 13 DC alternator 14 Water cooled exhaust elbow ...

Page 45: ... and stopped It also display the warning and fault allerts It is not allowed to run the generator without the Fischer Panda remote control panel See the Remote control panel manual for details At the end of this manual 4 3 2 Components of the Cooling System Raw Water Fig 4 3 2 1 Raw water intake Raw water intake Fig 4 3 2 2 Raw water impeller pump Raw water impeller pump The raw water pump is fitt...

Page 46: ...g 4 3 2 4 Connection external ventilation valve Ventilation valve A siphon must be installed if the generator sinks below the water line because of the rocking of the boat even if it is only for a short period of time Fig 4 3 2 5 Heat exchanger Heat exchanger The heat exchanger separates the raw water system from the fresh water system so that the generator components do not have contact with the ...

Page 47: ...Raw Water Injection Fig 4 3 2 7 Raw water output Raw water output The raw water discharges together with the exhaust 4 3 3 Components of the Cooling System Fresh water Fig 4 3 3 1 Exhaust elbow Filler neck not all models The cooling water filler necks situated at the water cooled manifold are only used when the generator is initially started ...

Page 48: ... from the fresh water system so that the generator components do not have contact with the raw water circulation system Fig 4 3 3 3 Cooling Water Connection Block Cooling Water Connection Block Fig 4 3 3 4 Internal Fresh Water Cooling Pump Internal Fresh Water Cooling pump The fresh water pump aids the ciculation of the fresh water The fresh water enters and leaves the engine at the fresh water pu...

Page 49: ...w Fresh Water Cooling Pump Ventilation Screw Fresh Water Cooling Pump Fig 4 3 3 6 Ventilation Screw Thermostat Housing Ventilation Screw Thermostat Housing 4 3 4 Components of Fuel System Fig 4 3 4 1 External Electrical Fuel Pump External Electrical Fuel Pump The Panda generator is always supplied with an external electrical DC fuel pump ...

Page 50: ... Chapter 4 The Panda Generator 22 3 11 Fig 4 3 4 2 Fuel Connections Connecting point for the fuel pipes 1 Fuel intake 2 Fuel backflow Fig 4 3 4 3 Fuel Solenoid Valve Fuel solenoid valve Fig 4 3 4 4 Injection Nozzle Injection nozzles 4 3 5 Components of combustion air 1 2 ...

Page 51: ...intake Air suction openings at the sound insulated capsule The sound cover for the marine generator is normally provi ded at the lower surface with drillings through which the combustion air can inflow Fig 4 3 5 2 Air suction housing Air suction housing with air filter set Fig 4 3 3 Water colled exhaust elbow Water cooled Exhaust Elbow ...

Page 52: ...let 4 3 6 Components of Electrical System Fig 4 3 6 1 Battery cable Connection starter battery 1 Cable for starter battery plus Connect the battery directly to the starter solonoid Fig 4 3 6 2 Connections for starter battery Connection starter battery 1 Cable for starter battery minus Connect the battery to the generator foot connnection point 1 1 ...

Page 53: ...outlet for the main power cable Fig 4 3 6 4 Electrical connections Electrical connections for control fuel pump 1 Remote control panel 2 Fuel pump Fig 4 3 6 5 Starter motor Starter motor 1 Starter motor and 2 Solenoid switch The diesel engine is started electrically The electrical starter with the solenoid switch is located on the right side of the generator in front of the engine 1 1 2 1 2 ...

Page 54: ... box Generator power terminal box Located in this box are the electrical connection points for the AC generator Fig 4 3 6 7 Terminal block Terminal block for remote control cable with fuses and power relays see wiring diagram Fig 4 3 6 8 Excitation capacitors Excitation capacitors 4 3 7 Sensors and Switches for Operation Surveillance K3 K1 K2 F ...

Page 55: ...ooled exhaust elbow and serves to monitor the freshwater circulation system It takes a measurement at the warmest spot since the combustion gases are guided from the cylinder head to the exhaust elbow 83 78 C Thermo switch in the stator winding Thermo switch 2 x 165 175 C Two thermos switches and one NTC inside the winding protect the stator winding which for safety reasons are installed independe...

Page 56: ...ler neck with cap Normally the filler neck for the engine oil is on the top side of the valve cover Fig 4 3 8 2 Engine oil dipstick Oil dipstick At the dipstick the permissible level is indicated by the mar kings maximum and minimum Fig 4 3 8 3 Engine oil filter Engine oil filter This oil filter should also be replaed when an oil change is carried out ...

Page 57: ...a generator is so equipped that the engine oil can be drained over a drain hose 4 4 Operation of the generator see separate remote control panel manual 4 4 1 Daily routine checks before starting see separate remote control panel manual 4 4 2 Starting Generator see separate remote control panel manual 4 4 3 Stopping Generator see separate remote control panel manual ...

Page 58: ...The Panda Generator Seite Page 58 Panda_6500_7mini_PMS_eng R01 Kapitel Chapter 4 The Panda Generator 22 3 11 ...

Page 59: ... done by a technical trained person or a Fischer Panda service point 5 1 1 Hazard notes for the installation Notice see Safety instructions Safety first on Page 18 Follow the general safety instruction at the front of this manual Warning Risk of injuryr Working at a running generator can result in severe personal injury Therfore befor starting work at the generator Make shure that the generator is...

Page 60: ...er for Life Improper handling operation installa tion and maintenance can result in sévere persoanl injury and or material damage Electrical voltages above 48 volts battery chargers greater than 36 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the electrical connec tions for safety reasons Warn...

Page 61: ... i e lead and foam additionally improve the conditions The generator sucks its air from the surrounding engine room Therefore it must be ensured that sufficient ventilation openings are present so that the generator cannot overheat High temperature of the intake air decline the power of the generator and increases the coolant temperature Air temperatures of more than 40 C reduce the power by 2 per...

Page 62: ...water intake for cooling Fig 5 4 2 1 Position of the Thru Hull Fitting For Panda generators the thru hull inlet should NOT point in the sailing direction When sailing at higher speeds more water will be forced into the inlet than the pump can handle and your generator will flood 5 4 3 Quality of the Raw Water Sucking In Line In order to keep the suction resistance in the line at a minimum the raw ...

Page 63: ...nsures the pump only sucks in air for a short time The impeller pump will be lubricated by raw water and the impeller life span will be increased By the installation of a check valve in the raw water inlet line which is under the waterline this problem can be restricted The impeller pump will remain intact longer if an electrical booster pump is installed and is strongly recommended in order to pr...

Page 64: ...e is split in the middle and extended respectively at each end by an additio nal hose and a connecting nipple Both hose ends must be led outside of the sound cover to one point if possible 600 mm over the waterline in the mid ship line The valve is con nected at the highest place to the two hose ends Note The vent valve must be installed directly behind the water pump If the water pump ceases the ...

Page 65: ...st be led out outside of the sound cover to one point if possible 600 mm over the waterline at the mid ships line The valve is connected at the highest place with the two hose ends 5 4 6 Generator Housing cooled by Raw Water Fig 5 4 6 1 Installaton Scheme for Direct Cooling 1 Vent valve 2 Coolant connection block 3 Raw water pump 4 Exhaust manifold 5 Raw water filter ø 1 6 Water cock ø1 7 Thru hul...

Page 66: ...of the external cooling water expansion tank The Panda generator is normally supplied with an additional external cooling water expansion tank This tank must be installed in such a way that its lower edge is at least 500 mm more highly arranged than the upper edge of the sound cover If this 500 mm should be fallen below i e the cooling water expansion tank is lower installed very large problems ca...

Page 67: ...mp Venting Screws 2 Open venting screw on the pipe socket of the internal coo ling water pump Close the vent screw when air free water comes out Check the water level in the expansion tank during the van ting Fill up if necessary Never open the vent screw while the generator is running Sample picture Fig 5 5 2 3 Venting screw Thermostat housing 3 Open vent screw on the thermostat housing Close the...

Page 68: ...nternal cooling water pump it could be that the cooling water is not circulating The generator will heat up very quickly and switch off because of overheating Anti freeze In the interest of safety the freezing point of the closed circuit coolant should be checked on a regular basis Be sure that the coolant antifreeze mixture is good for at least 15 C 5 F and if it is possible that your genset expe...

Page 69: ...lation Instructions Seite Page 69 5 5 4 Scheme for Freshwater Circuit at Two Circuit Cooling System Fig 5 5 4 1 Scheme for Freshwater Circuit at Two Circuit Cooling System 1 Expansion Tank 2 Exhaust Manifold 3 Thermostat Housing 4 Freshwater pump 5 Heat Exchanger 6 Cooling Water Connection Block ...

Page 70: ...ed 6 m 20 ft By injecting the outlet raw water into the exhaust manifold the exhaust gases are cooled and the noise emissions from the exhaust system are reduced Exhaust diameter see section 8 10 Diameter of conduits on page 177 Fig 5 6 1 1 Installation Scheme Standard Exhaust System 5 6 2 Installation of the water collector Unfortunately it can occasionally occur that because of an disadvantageou...

Page 71: ...le cause Exhaust duct If the cause is the exhaust duct itself the following points are to be checked at the duct a Position of the water collector is too high The water reaches the exhaust duct b Position of the water collector is too far away from the middle of the generator The water reaches the exhaust duct in tilted position c The water collector is too small relating to the length of the exha...

Page 72: ...er flowing back from the exhaust duct The amount of water depends on the ducts length L and its cross section While the diesel engine is running coolant is continuously injected into the exhaust system and is carted outside with the emissions by the exhaust gas pressure When the engine is turned off the number of revolutions sinks quite fast By doing so the point is reached where the exhaust gas p...

Page 73: ...tion Instructions Seite Page 73 Fig 5 6 5 1 1 Volume of the exhaust water collector If there are any doubts a verifiction can easily be made by temporarily using a clear sighted hose as exhaust hose In that way the coolant level can be checked very easily Fig 5 6 5 1 2 Testing the coolant level 1 ...

Page 74: ... not change drastically in tilted position by the water collector moving out of the center line See the following pictures Fig 5 6 5 2 1 Ideal position of the water collector In this picture the water collector is mounted in center under neath the generator When the ship tilts the position of the water collector related to the critical point at the exhaust duct changes only slightly Fig 5 6 5 2 2 ...

Page 75: ...m Even when the collector is mounted in the ideal spot at an extremely tilted position of 45 degrees there is still the risk that water can get straight into the discharge stack area through strong rocking motion Sloshing This shows that the distance of 600 mm represents a minimum size at which even when installed ideally the water can slosh into the exhaust elbow when the ship is very tilted or r...

Page 76: ...lted position does not have to be reckoned concerning motor yachts Here it is only necessary to regard that the volume of the water collector is measured so large that it can take the entire amount of water flowing backand at the same time maintains the minimum distance of 600 mm A Installation of the water collector 500 mm next to the generators center line Fig 5 6 5 3 1 Water collector 500 mm ne...

Page 77: ...he highest risk of sea water sloshing into the combustion chamber Fig 5 6 5 3 4 Tilted position 45 degrees Tilted position 45 degrees The water level is now at the same height as the critical point at the exhaust elbow If the ship is sailed in a tilted position of 45 degrees with an installation like this the infiltration of coo lant into the combustion chamber is inevitable Irreparable damages ar...

Page 78: ...rning sailing yachts it must be regarded that the water collector is mounted in center underneath the genera tor at least in reference to the ships center line Thus the water collector is prevented from leaking very strongly when the ship is tilted The leaking of the water collector leads to a rise of the water level which then gets too close to the exhaust elbows critical point 5 6 6 Exhaust wate...

Page 79: ...ter Separator The water flow on the exhaust water separator unit has an inner diameter ID of 30 mm If the path from the water sepa rator to the raw water outlet is very short the hose can be fur ther reduced to 1 25mm ID Fig 5 6 6 2 Exhaust Water Separator 1 Raw water outlet ø 30mm 2 Hose connector ø 30mm 3 Reducer 30 20mm if required 4 Hose 5 Hose connector 6 Sea cock 7 Hull outlet 8 Hose Clips ...

Page 80: ...outlet is under the waterline If the thru hull exhaust outlet has to be mounted far from the generator an exhaust water separator must definitely be installed The raw water from the separator must then run along the shortest possible path is the thru hull outlet For such long exhaust routes the exhaust hose diameter should also be increased from NW40mm to NW50mm in order to reduce the back pressur...

Page 81: ...apitel Chapter 5 Installation Instructions Seite Page 81 Fig 5 6 7 2 Expample for an unfavourable Installation Example of an unfavourable installation Water lock not far enough below the lowest level of the generator Distance water lock to exhaust water separator too large ...

Page 82: ...rn fuel flow pipes must be mounted to the diesel tanks Do not connect the generator fuel supply lines with any other fuel lines of other diesel systems The following items need to be installed Fuel supply pump DC Pre filter with water separator not part of the delivery Fine particle fuel filter Return fuel line to fuel tank unpressurized The fuel supply pump should be mounted as close to the fuel ...

Page 83: ...pe if the generator is mounted higher than the tank in order to prevent fuel running back into the tank after the motor has been switched off which can lead to enormous problems if the generator is switched off for a long period Non return valve in the suction pipe A non return valve must be fitted to the suction pipe which prevents the fuel flowing back after the generator has been switched off i...

Page 84: ...t The electric fuel pump has to be run audibly By moving the failure bypass switch you can hear the solenoid valve of the generator starting and stopping when the sound insulation cover is taken off 3 After the fuel pump has been running 3 to 4 minutes because the failure bypass switch has been pressed down the bleeding screw of the solenoid valve has to be unscrewed The switch has to be continuou...

Page 85: ... electric system from the rest of the boat s DC system i e minus pole is not connected electrically to Earth Ground The generator is then Earth Ground free 5 8 1 Connection of the starter battery block IAn own separate starter battery must be installed for the generator The positive cable of the battery is attached directly at the solenoid switch of the starter motor position 1 The negative cable ...

Page 86: ...st chafing through For the connection use self extinguishing and fire protected cables which are appropriate for temperatures up to 90 C 195 F The batteries must be layed in such a way that they do not chafe through or other mechanical load can be stripped The battery poles must be secured against unintentional short circuit The positive battery cable within the generator must be shifted in such a...

Page 87: ...ive grounding of the 120 V installation Fig 5 8 1 3 DC Relay DC Relay The Panda generators 8000 to 30 are equipped with various DC relays which can be found under the terminal strip The various relays have the following tasks also see the DC cir cuit diagram 1 Starter motor relay 2 Pre glow relay glow plugs 3 Fuel pump relay Sample Picture See wiring diagram Fig 5 8 1 4 DC Starter Motor DC Starter...

Page 88: ... NE 42 NE Manual R05 Kapitel Chapter 5 Installation Instructions 22 3 11 Fig 5 8 1 5 Battery installation Scheme 5 8 2 Connection of the remote control panel see separate control panel manual 1 2 4 3 1 Generator 2 Battery block 3 Fuse 4 Battery main switch ...

Page 89: ...S of this manual FIRST Be sure that all electrical installations including all safety systems comply with all required regulations of the regional authorities This includes lightening conductor personal protection switch etc 5 9 1 Installation with looped in AC Control box Fig 5 9 1 1 Installation with looped in AC Control box All electrical safety installations have to be made on board 1 2 3 1 Ge...

Page 90: ...enerator II Shore power connection III Inverter The cam type switch must have 2 poles so that MP and phase can be switched off If a 3 phase current system is also installed with the option of supplying from either the generator or shore power an additional switch must be installed to keep these systems separate An alternative to a manual rotating switch is an automatic power relay When the generat...

Page 91: ...lf is therefore not required Electrical fuses It is absolutely essential that the electrical system installation is inspected by a qualified electrical technician The generator should have its own AC input electrical fuses The fuses should be sized such that the rated current of the generator on each of the individual phases is not exceeded by more than 25 Data for gensets with power output greate...

Page 92: ...ust be connected by electrical wires high voltage and low voltage to the generator The front panel must always be closed since the AC Control box produces 400 V during operation The AC Control box must be electrically connected to the generator high and low voltage Danger High voltage ATTENTION Before working on the System read the Section Safety Instructions in this Manual Fig 5 9 3 1 Opened AC C...

Page 93: ...n 80 load is reached The speed gauge is governed by an adjusting screw above and below Adjustment of this screw may not occur wit hout the expressive approval of the manufacturer All signals pass through the circuit board in the AC Control box The signal impulse for the actuator is passed to the electric motor by means of the 5 core wire The generator maintains its full capability if the VCS has a...

Page 94: ...ve Mini VCS Alternative for generators without AC control box the Mini VCS The Mini VCS and the capacitators are is mounted at the generator Fig 5 9 4 1 1 Mini VCS at the Panda 6000 ND PMS Mini VCS at the Panda 6500 NE PMS Fig 5 9 4 1 2 Capacitors at the Panda 6000 ND PMS Capacitors at the Panda 6500 NE PMS Note The Mini VCS has no internal fuse ...

Page 95: ...y installations have to be made on board 5 9 6 Jump start at high starting current Booster Additionally the automatic start booster is located on the circuit control board The starting current is increased by connecting a second group of capacitors C2 if the voltage drops below a pre set voltage The starting current can be increased by 300 for a short period by combining both components voltage sp...

Page 96: ...allation must also comply with the hook up requirements of the shore current grid Gene rally a leakage current relay is sufficient for safe electrical operation however this must be confirmed by the electri cal safety standard in the region where the system is attached to a main land power grid The relay has to meet the required safety standard regulations Checking the electrical connections There...

Page 97: ...enerator can result in severe personal injury Therfore before starting work at the generator Make shure that the generator ist stopped and the starter battery is dicon nected to guarantee that the generator cannot be inadvertently started Do not run the generator with removed sound isolation cover Warning Risk of injury Improper installation maintenance can result in servere perso nal injuries or ...

Page 98: ...ife The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of the elec trical connections for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instruction Personal protective equipment necessary During Installation mainenance personal protective equipment is requ...

Page 99: ...nance intervals see seperate datasheet 6 4 2 Check of Hoses and Rubber Parts in the sound insulated capsule Check all hoses and hose connections for good condition The rubber hoses are very sensitive to environmental influences They wear out quickly in an environment of dry air oil and fuel vapours and high temperatures The hoses must be checked regularly for elasticity There are operating situati...

Page 100: ...ipment Gloves protective goggles protective clothing and safety shoes Assure generator against accidental start Open the generator casing Pull the oildipstick out of the check rail Clean oildipstick Put the oildipstick back into the check rail and wait for 10 seconds Pull the oildipstick out of the check rail and read off the oil level at the lower end of the stick Fig 6 5 1 Oildipstick Sample Oil...

Page 101: ... In that case we recommend going to a shop or a Fischer Panda servicepoint if the oil is cloudy or even creamy coolant might have mixed with the oil See a garage or a Fischer Panda ser vicepint immediately 6 5 2 Refilling Oil You require Engine oil 1 Check oil level as described under Checking oil level on page 1 2 Oildipstick is pulled out of the check rail 3 Open the oil filler cap 4 Fill in oil...

Page 102: ...ators Place the generator on a leveled surface with marine generators Change the oil when the ship is not lop sided Run the generator for about 10 minutes to ensure that the engine is warm Wait for 3 minutes so the oil can flow back into the oil pan Caution Burn hazard Generator and coolant can be hot during and after operating Wear personal protective equipment Gloves protective goggles protectiv...

Page 103: ...ain screw Unsrew the oil drain screw by means of the open ended wrench from the oil drain hose rotating direction left Use a second open ended wrench to lock Make sure to do this over the container Use spanner size 17mm 4 Discharge used oil Let the entire amount of oil drain out of the engine This can take several minutes Fig 6 6 3 Oil filter 5 Remove used oil filter clean oil screen Release the o...

Page 104: ... engine via feed hopper Check oil level after every 2 liters with the oildipstick 9 Check proper filling level See Checking oil level on page 1 When the proper filling level is reached screw in the oil cap again Run the engine for 10 minutes and then turn it off Check the oil level once more after several minutes with the oildipstick If it is too low refill some oil 10 Clean up Wipe off all oil sp...

Page 105: ...ctions Fig 6 7 1 1 Battery Keep battery clean and dry Remove dirty clamps Clean terminal posts and and clamps of the battery and grease with acid free and acid resistant grease When reassembling ensure that clamps make good con tact Tighten clamp bolts hand tight 6 7 1 2 Check electrolyt level Fig 6 7 1 1 Battery Remove sealing caps 1 If testers 2 are present Electrolyte level should reach the bas...

Page 106: ... not allow battery acid to come into contact with skin or clot hing Wear protective goggles Do not rest tools on the battery 6 8 Grease lubricated generator backend bearing A bearing change should only be executed by a trained expert The bearing is depending on the generator model equipped with a black cooling disc The grease lubricated generator bearing is maintenance free over its durability but...

Page 107: ...nance Warning Automatic start DANGER FOR LIFE Inappropriate handling can lead to health damages and death The battery bank must always be disconnected first negative pole then positive pole while working at the generator or at the generators electrical system so that the generator can not be started unintentionally 6 8 1 1 Demounting the cooling disc if existent Fig 6 8 1 1 1 Demounting the coolin...

Page 108: ...sten fixing bolts by hand into the holes for disengaging as far as possible Then alternately fasten these three bolts equaly Thus the bearing cover will be pushed out of the generator cap equally Remove ball bearing with a usual extractor from the shaft 01 Bearing cover 02 Fixing screw 03 Holes for disengaging Sample picture Note If there is no suitable extractor available a suitable extractor can...

Page 109: ...dded markings have to match again Sample Picture Fig 6 8 1 3 2 Bearing case mouting With the other hand loosely screw in the ejector screws as guide line Sample Picture Fig 6 8 1 3 3 Press fit bearing case Carefully press the bearing case with a soft head hammer or a hammer plus mandrel in its hub Thereby relocated mandrel rotatory after each hit to avoid can ting Otherwise there is a risk that th...

Page 110: ...ing Otherwise there is a risk that the case is slightly canted because of the material which is brought up by the ejector screws A canted bearing case causes a canted ball bearing which will wear out quite fast Sample Picture Fig 6 8 1 3 5 Screw in thread rod Screw in thread rod into the thread hole of the generator shaft as far as possible Sample Picture Fig 6 8 1 3 6 Put on ball bearing Slide on...

Page 111: ... to prevent diesel engine from rotation simultaneously Press on ball bearing as far as possible Tool Wrench SW13 and SW 22 Sample Picture Fig 6 8 1 3 8 Hold up the driving shaft Hold up the driving shaft Sample Picture Fig 6 8 1 3 9 Remove tools and markings Remove tools Remove markings Mount cooling disc if existent Mount presilencer and circuit points Refill cooling water and vent cooling water ...

Page 112: ... to Fischer Panda directly The correct oil level is at the middle of the sight glass sight hose Oil level check is only to be executed when the generator is switched off 6 9 1 Oil level check Fig 6 9 1 Oil level check 01 02 03 Older version Newer version 01 Screw plug 02 Sight glass 03 Sight hose Oil level check Oil level is fine Generator can be started Next check after 25 hours Oil level is NOT ...

Page 113: ...le 2 Refill some oil by means of a small hopper or a syringe 3 Now tighten the screw again and fasten it with 20 Nm 6 9 3 Refiller Set An appropriate refiller set can be purchased at Fischer Panda The refiller set contains Oil Shell Omala HD220 Syringe plus hose 6 9 4 Screw plug Fig 6 9 4 1 Screw plug ATTENTION The screw plug has a ventilation hole Do NOT replace it by a normal screw this will cau...

Page 114: ...egative pole then plus pole to ensure that the generator can not be started by accident when ope rations at the generator itself or its electrical system shall be executed 6 10 2 Demounting the bearing Fig 6 10 2 1 3 Oil suction Suction or discharging the oil It is difficult to access the drain screw Therefore we recommend to withdraw the oil by suction by means of a gun syringe plus hose from too...

Page 115: ...hapter 6 Maintenance Instructions Seite Page 115 Fig 6 10 2 3 Demounting the oil cap Demount the oil cap by loosening the nuts M6 Tool Socket wrench SW10 Fig 6 10 2 4 Marking the bearing position As shown degrease the spot with a fat solvent and make a mark with a waterproof pen ...

Page 116: ...astening screws Tool Allen wrench SW6 Fig 6 10 2 6 Insert lifting screws As shown screw in 3 lifting screws M8x50 as far as possible by hand Fig 6 10 2 7 Pull off the bearing seat Then screw in those 3 screws with a screw wrench SW13 equally and in turns By doing this the bearing housing including the ball bearing and the shaft sealing ring are pushed out of the generator cap ...

Page 117: ... rest on the lifting screws Place an appropriate bolt e g extension of a ratch on the inner bearing ring Knock the bearing out of the seat with several careful hammer scales Thereby move the bolt after each scale to keep the bearing from canting Fig 6 10 2 9 Dismounted ball bearing Dismounted ball bearing Fig 6 10 2 10 Dismount the shaft sealing ring Dismount the shaft sealing ring We recommend ou...

Page 118: ...00 NE 42 NE Manual R05 Kapitel Chapter 6 Maintenance Instructions 22 3 11 Fig 6 10 2 11 Dismounted shaft sealing ring Dismounted shaft sealing ring Fig 6 10 2 12 Remove o rings Remove O rings from the bearing seat Take both O rings out of the bearing seat ...

Page 119: ... Remove O ring from the oil cap Clean the bearing seat and the oil cap Slightly lubricate the new O rings and mount them Fig 6 10 2 14 Mounting the shaft sealing ring Mounting the NEW shaft sealing ring Lubricate grease the shaft sealing rings lip seal Fig 6 10 2 15 Clean the mandrel slightly grease lubricate the connecting surface and the chamber bevel ...

Page 120: ...ance Instructions 22 3 11 Fig 6 10 2 16 Push the sealing ring on the mandrel the open side should point towards the handle The side marked with X is to be used Fig 6 10 2 17 Fitting the shaft sealing ring Mounting of the shaft sealing ring Fig 6 10 2 18 shaft sealing ring Correctly mounted sealing ring ...

Page 121: ...he wheel tread has to be clean free of partial damages drafts indentations notches scratches Fig 6 10 2 21 Mounting the bearing housing Mounting the bearing housing inside the generator cap Put the bearing housing loosely into the generator cap securing it against dropping out with one hand Please make sure the housing is mounted in the same position as it was before the marking that have been mad...

Page 122: ...ress the bearing housing in its seat with a soft headed hammer or hammer plus mandrel By doing that shift the mandrel after each scale in a circle to avoid canting Otherwise you might risk that the housing is a little bit canted because of the material that is curled up by the lifting screws A canted bearing housing causes a canted ball bearing which will wear out very quickly Fig 6 10 2 24 Tighte...

Page 123: ...nto the generator shafts tap hole as far as possible Fig 6 10 2 26 Mount the ball bearing Push the ball bearing the pressure ladle and the washer up against the shaft then screw on the hex nuts Grease lubricate the thread rod Fig 6 10 2 27 Mounting the ball bearing Guide the ball bearing with one hand to avoid canting on the shaft Put the screw wrench on the long nut with the other hand and tighte...

Page 124: ...Mount the ball bearing By doing that the ball bearing is pressed onto the shaft If necessary hold the crank shaft with an appropriate wrench to keep the diesel engine from rotating concurrently Press the ball bearing on as far as possible Tool Wrench SW13 and SW22 Fig 6 10 2 29 Hold up the crank shaft Fig 6 10 2 30 Remove tools Remove tools ...

Page 125: ...ase Tool Allen wrench SW6 Nut torque M6 10 Nm Fig 6 10 2 33 Fill up the oil Filling up the oil Up to the middle of the inspection glass hose Oil type Shell Omala HD 220 Shell Omala HD 320 Temperature over 35 C Mobil 1 0W 40 Oils that have the following specifications are classified as adequate synthetic gear oil PAO Grades of oil 220 to 320 Minimum requirement gear oil CLP HC These oils are availa...

Page 126: ...Instructions 22 3 11 Fig 6 10 2 34 Screw in the ventilation screw Screw in the ventialtion screw and tighten it Tool Allen wrench SW6 20 Nm Remove the start interlock Re connect the starter battery Run the generator for 3 5 minutes Check the oil level if necessary refill discharge some oil Mount the capsule ...

Page 127: ...the fuel system Normally the fuel system is designed to ventilate air itself i e as soon as the electric starter motor starts operation the fuel pump starts working and the fuel system will be de aerated after some time automatically It is nevertheless essential to ventilate the system prior to the first operation as all hoses are empty as follows 1 Power switch ON Functional lights should light u...

Page 128: ...els Fig 6 11 1 3 Injection nozzles 4 Pressing the starter button can now start the machine The machine should start after a short period 5 If this does not occur then a connecting nut fitted to the injection line must be loosened and starting procedure repeated Retighten the washers after successfully star ting The injection line must be raised by several milli metres 6 Switch power switch OFF 6 1...

Page 129: ... 6 11 2 1 Fuel filter The filter change depends on the fuels degree of pollution but should be executed every 300 operating hours at the latest 01 Fuel filter housing 02 Fuel filter element 03 Sight glass Fig 6 11 2 2 Fuel filter Unscrew the housing from its mount left hand rotation Fig 6 11 2 3 Fuel filter Unscrew the filter element from the mount left hand rotation 01 02 03 ...

Page 130: ...ght glasses o ring with a heat resistant grease Specification Antiseize and screw the sight glass back into its mount right hand rotation 6 11 3 Replacement of the air filter mat Open the air suction housing by loosen the six screws on the housing cover Sample Picture Fig 6 11 3 1 Air Suction Housing Fig 6 11 3 2 Opened Air Suction Housing Change the air filter mat Close the suction air housing Sa...

Page 131: ...1 3 1 Alternative replacement of the air filter mat with pull out holder Fig 6 11 3 1 Air Suction Housing with pull out holder Air filter housing with pull out holder Fig 6 11 3 2 Air Suction Housing with pull out holder Tip the two fasteners 90 Fig 6 11 3 3 Air Suction Housing with pull out holder Pull the filter mat holder out 8 ...

Page 132: ...ystem If the cooling water is drained or if other air has entered the cooling system it is necessary to ventilate the cooling system Fig 6 12 0 1 Expansion Tank The generator must be switched off before opening the ventila ting points Pay attention that the external coolant expansion tank is con nected with the generator by the intended connection point Further it should be guaranteed that the exp...

Page 133: ... cover the tin in the exhaust elbow close the filler cover and the cooling water screws and then start the generator Run the generator for approx 60 seconds then switch off Refill cooling water via the compensation tank The external compensation tank should be filled to a max 20 in a cold state It is very important that a larger expansion area is maintained above the cooling water level Repeat thi...

Page 134: ...n the closed sound insulated capsule about 85 C can be a reas on for a reduced lifespan of the v belts It is possible that the softeners in the rubber compound lose their effect after a short operating time because the air in the sound insulated capsule can be relative warm and dry The v belt must be con trolled at very short time intervals It may be required to change the v belt after several wee...

Page 135: ...screw beneath the alternator Sample Picture Fig 6 12 1 3 DC Alternator Press the alternator in the direction of the thermostat casing Exchange V belt Sample Picture Fig 6 12 1 4 Drawing belt pulley Re tighten V belt The belt pulleys should only be tightened to the extent that it can still be pushed with a thumb approx 10 mm Re tighten the screws above and below the alternator 13 ...

Page 136: ...t on the life expectancy of the pump 2 Longer Suction Distance of Cooling Water If the cooling water suction distance is long or is blocked this has a negative effect on the impeller so that an under pressure occurs in the cooling water suction area This can reduce the efficiency of the impeller and place strain on the blades This can greatly reduce the life expectancy 3 Operating in contaminated ...

Page 137: ... 1 Replacement of the impeller Fig 6 14 1 1 Seawater valve Close the seawater valve Sample Picture Fig 6 14 1 2 Seawater pump The seawater pump is located on the front side of the genset Sample Picture Fig 6 14 1 3 Cover Seawater Pump Remove the cover of the seawater pump by loosen the 4 wing screws from the housing Sample Picture ...

Page 138: ...ple Picture Fig 6 14 1 5 Impeller Check the impeller for damage and replace it if necessary The impeller should have been lubricated with glycerine or with a non mine ral oil based lubricated e g silicone spray before re insertion into the hou sing Attention This is very important because the impeller can quickly be damaged Sample Picture Fig 6 14 1 6 Cover Pump Shaft Attach the impeller to the pu...

Page 139: ...t the generator Warning Risk of injury Working at a running generator can result in severe personal injury Therefore before starting work at the generator Make sure that the generator ist stopped and the starter battery is diconnec ted to guarantee that the generator cannot be inadvertently started Do not run the generator with removed sound isolation cover Warning Risk of injury Improper installa...

Page 140: ...carry out installation of the elec trical connections for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instruction Personal protective equipment necessary During Installation mainenance personal protective equipment is required to minimize the helth hazards Protective clothing safety boots protective gloves Ear defe...

Page 141: ...on If the generator is unable to supply enough power to start an electric mo tor 1 phase it is usually because the motor draws too much current du ring starting process Check the motor s current draw required for starting switch to 3 phase if possible This could be remedied by providing stronger capacitors or installing an optional Easy Start Booster Set see Appendix Enquire at your nearest Panda ...

Page 142: ...caused by a defective air vent in the cooling water system which should be checked and cleaned or replaced if faulty Cause Solution Disruption in the area of the injection systems automatic advance Repair Check the automatic advance via the motor service Air in the fuel system Ventilate the fuel system Cause Solution Lack of fuel Check fuel supply system fuel filter renew if necessary check fuel p...

Page 143: ...nce to correct value refer to Farymann manual Poor fuel quality Use better quality diesel recommended 2 D Diesel Poor combustion Incorrect AFR air fuel ratio due to motor timing adjustment Have motor serviced by Kubota Cause Solution motor rpm suddenly rises or drops unusual noise comes from genset exhaust colour suddenly becomes dark leakage in the cooling water system Refer to respective section...

Page 144: ...ss Yes Air in fuel system 5 3 No Deaerate fuel system No Yes Empty tank 5 4 Refuel Fuel pump installed connected correctly 4 2 Install connect fuel pump correctly Defective fuel pump 4 3 Exchange fuel pump Yes Yes No Yes If there are ongoing diffficulties with dearaeting the fuel system check if a non return valve is set in the fuel supply Panel display ok Display shows T Engine 6 1 Yes No Deaerat...

Page 145: ...ator connection 11 2 Fuse at VCS ok 11 3 Exchange fuse Interrupted measurement voltage to VCS 11 4 Exchange connect measurement voltage line 1 Yes Yes No Frequency too high low Yes Reduce load Genrator overloaded 11 5 No Panel shows an error No Air in fuel system 12 1 Deaerate fuel system No Yes Yes No Ja Establish fuel supply Insufficient fuel supply 12 2 Failure in the redundant temperature circ...

Page 146: ...sen the connecting plug of the anti repeat starter device Loosen the holding screws of the anti repeat starter device Mount the new anti repeat starter device in reversed order 3 1 Charge exchange starter battery Proceed according to battery manufacturer instructions 4 1 Exchange DC fuse Fuse for the fuel pump see wiring scheme Exchange the relevant fuses at the generators terminal block A defecti...

Page 147: ...Box exchanged by a Fischer Panda Servicepoint Service Center Attention Voltage up to 400V Danger to life The operations are to be executed by a trained professional only 9 2 Defective cable AC out Get the cable AC out exchanged by a Fischer Panda Servicepoint Service Center Attention Voltage up to 400V Danger to life The operations are to be executed by a trained professional only 9 3 Defective co...

Page 148: ... Attention Voltage up to 400V Danger to life The operations are to be executed by a trained professional only 11 4 Disrupted measuring voltage to VCS Get the measuring voltage cable connected exchanged by a Fischer Panda Servicepoint Service Center Attention Voltage up to 400V Danger to life The operations are to be executed by a trained professional only 11 5 Generator is overloaded Reduce the lo...

Page 149: ...nter 13 5 Defective temperature switch possibly loose contact cable break Get the temperature switch checked and repaired by a Fischer Panda Servicepoint Service Center 13 6 Leaky ventilation screw Renew the ventilation screw sealing 14 1 Oil level too low Refill oil as described in the chapter Maintenance 14 2 Defective oil pressure switch Get the oil pressure switch exchanged by a Fischer Panda ...

Page 150: ...e grounding of the genera tor The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started Sample picture Fig 7 5 0 2 Wiring diagram HP1 230 V 50 Hz Fig 7 5 0 3 Generator Power Terminal Box 400 V 50 Hz Generator Power Terminal Box 400 V 50 Hz In these terminal boxe there are the electrical connection points for the AC generator Here is also the bridge for th...

Page 151: ...rator power terminal box 120 V 60 Hz Generator Power Terminal Box 120 V 60 Hz In these terminal boxe there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the genera tor The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started Sample Picture PE Z1 2 N HOT Z2 2 ...

Page 152: ...or power terminal box 240 V 60 Hz Generator Power Terminal Box 240 V 60 Hz 208 V 60 Hz In these terminal boxe there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the genera tor The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started Sample Picture L1 L3 PE L1 N ...

Page 153: ...ator Power Terminal Box DVS 120 V 240 V 60 Hz In these terminal boxe there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the genera tor The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started Sample Picture Fig 7 5 0 10 Wiring diagram DVS 120 V 240 V 60 Hz 4 3 3 3 3 N 1 1 1 1 2 2 2 2 L1...

Page 154: ... of soot will occur if run for long periods at full load Effects of Short Circuiting and Overloading on the Generator The generator cannot be damaged by short circuiting or overloading Short circuiting and overloading suppress the magnetic excitation of the generator thus no current is generated and the voltage will collapse This condition is immediately offset once the short circuit has been elim...

Page 155: ...f If additional consumers are switched on the voltage must be controlled in each case at the voltmeter Sensitive devices must be switched off so long until the voltage exceed the critical parameter Under certain circumstances the generator provides overvoltage This arises if the number of revolutions of the generator is increased Changing the number of revolutions may be made only with a tachomete...

Page 156: ... avoid damages at the equipments Also the solid state relay which is installed in the AC control box must be disconnected to avoid an accidentally activation of the booster capacitors 7 7 1 Setting the maximum upper speed setting 1 Remove the plug from the electrical input for the actuator 2 Loosen the counter nuts of the speed governor screws with a combination wrench SW 10 3 Connect a voltmeter ...

Page 157: ...enerator 6 By turning the servo meter spindle downwards by hand until the voltmeter shows a value of 225 volts 110V 7 Tighten both nuts tightly against each other 8 Once again check whether the lower generator voltage of the generator without load is limited to 225 volts 110 volts Setting the upper speed limit 1 Continue as above and tighten the counter nuts at a voltage of max 260 volts 130 volts...

Page 158: ... or under heated All screws on the rotary servomotor and the spindle should be secured with a screw securing solution so that they can be easily loosened The trapezoidal thread spindle must be checked if the generator has cut out because of under or over voltage Servicing intervals also includes the checking of cut out functions in cases of defect Only by making regular checks can it be ensured th...

Page 159: ...tor must then be exchanged The electrical fuses on the circuit board must be checked if the actuator for controlling the speed does not turn Fig 7 7 4 1 Fuse for the actuator at the remote control panel Change fuse for the actuator at the remote control panel here Note The Mini VCS has no internal fuse Change this fuse at standard VCS 1 6 A slow to blow True overloading cannot damage the actual ge...

Page 160: ...from the actuator and temporarily connect it to an external 12 volt direct current source The motor is defective if the actuator still does not turn when connected to the external electrical source Exchange the motor Actuator operates with external voltage source and works without flaws 1 Check VCS board fuse 2 Check if measuring voltage is applied to the VCS board 3 Check if supply voltage is app...

Page 161: ...have been disconnected Should this be above the prescribed generator idling speed it can be assumed that one or several condensers are defective 7 8 1 Discharging the Capacitors ATTENTION Never work on the control box if the generator is running Do not touch the capacitors contacts see Safety instructions Safety first on Page 18 Fig 7 8 1 1 Capacitors Capacitors 1 Switch off the generator 2 Remove...

Page 162: ...hether the capacitors have full capacity The capacitors which do meet the prescribed capacity value at this measurement should be exchanged as fast as possible If all capacitors prove to be still functional then a check must be made as to whether the connections to the strip are correct 7 8 2 1 Checking the electrical connections to the capacitors It must be ensured that the electrical connections...

Page 163: ... however be exactly determined Fore mostly the values of all three measurements must be the same if possible Deviations from each other show there is win dings short circuit In this case the generator windings must be renewed by an electrician 7 8 5 Check the Windings for Short Circuiting Ensure that the generator has been switched off and cannot be inadvertently switched on Disconnect the wires t...

Page 164: ...the measuring method type of ohmmeter 7 9 Generator provides no voltage 7 9 1 Rotor Magnetism Loss and Re magnetising ATTENTION Safety Instructions on Page IV In the case of asynchronous generators the generator cannot independently increase voltage after standing still or if it is switched off under full load This is because the rotor has lost its remaining magnetism This remaining magnetism can ...

Page 165: ...oid valve for a short period whilst in ope ration first remove the small retention screw and replace it immediately The motor should react immediately by revving high If the motor does not react sharply to the reconnection of the solenoid wire it is a sign that the solenoid valve could be faulty Fig 7 10 1 1 Fuel Solenoid Valve 1 Fuel solenoid valve 2 Fuel injector 3 Ventilation screw Sample Pictu...

Page 166: ...accumulation can cause the generator to overheat even after it has been switched off Should the overheating alarm be set off caused by heat accumulation after the generator has been switched off then this can also be bypassed using the switch 7 10 3 Lifting solenoid for motor stop optional There are two different versions of lifting solenoids A Energized to stop The lifting solenoid is furnished w...

Page 167: ...uld lead to complete destruction of the starter It is important that every person who operates the generator is informed of this situation This is practically the only handling error that can be made on board that can lead to fatal consequences for both generator and operator 7 10 4 Troubleshooting Table For Troubleshooting see Table Troubleshooting on Page I ...

Page 168: ...Seite Page 168 Panda PMS 8 000 NE 42 NE Manual R05 22 3 11 Leere Seite Intentionally blank Generator Faults ...

Page 169: ...0 2 66l ca 1 1 2 8l Oil consumption max 1 of fuel consumption Cooling water requirement for seawater circuit Marine generators only 16 28l min 16 28l min 16 28l min 16 28l min 16 28l min Permissible max permanent tilt of engine a 25 across the longitudinal axis b 20 in the longitudinal direction Panda 14000 NE Panda 15000NE Panda 18 NE Panda 24 NE Panda 30 NE Type D782 D902 D1105 V1505 V1505 TD Go...

Page 170: ...der head nut torque 68 Nm Compression ratio 22 16 Lubrication oil capacity 6 4l Fuel consumption ca 4 9 13 1l Oil consumption max 1 of fuel consumption Cooling water requirement for seawater circuit Marine generators only 40 50l min Permissible max permanent tilt of engine a 25 crosswise to the longitudinal axis b 20 in longitudinal direction Panda 30 4 Panda 40 4 Panda 50 4 Type V3600 V3600 V3800...

Page 171: ...ngitudinal axis b 20 in longitudinal direction Panda 30 4 Panda 40 4 Panda 50 4 Panda 8000 230 V 50 Hz Panda 8000 400 V 50 Hz Panda 8000 120 V 60 Hz 27 0 A 8 3 A 61 8 A Panda 18 230 V 50 Hz Panda 18 400 V 50 Hz Panda 18 120 V 60 Hz 60 3 A 20 0 A 128 0 A Panda 9000 230 V 50 Hz Panda 9000 400 V 50 Hz Panda 9000 120 V 60 Hz 34 9 A 11 1 A 74 5 A Panda 24 230 V 50 Hz Panda 24 400 V 50 Hz Panda 24 120 V...

Page 172: ...SAE classes of SAE 10W 40 SAE 15W 40 etc 8 5 1 2 Quality of oil The quality of an engine oil is specified by the API standard American Petroleum Institutes The API designation is to be found on each engine oil bundle The first letter is always a C API C for diesel engines The second letter is for the quality of the oil The more highly the letter in the alphabet the better the quality API C for die...

Page 173: ...product GLYSANTIN PROTECT PLUS G 48 8 6 1 Coolant mixture ratio 8 7 Types of coil 8 7 1 HP1 230V 50 Hz Engine coolant automotive industry Product description Product name GLYSANTIN PROTECT PLUS G48 Chemical nature Monoethylenglycol with inhibitors Physical form Liquid Chemical and physical properties Reserve alkalinity of 10ml ASTM D 1121 13 15 ml HCl 01 mol l Density 20 C DIN 51 757 procedure 4 1...

Page 174: ...e 174 Panda PMS 8 000 NE 42 NE Manual R05 Kapitel Chapter 8 Tables 22 3 11 Fig 8 7 1 1 HP1 230V 50 Hz 8 7 2 HP1 120V 60 Hz Fig 8 7 2 1 HP1 120V 60 Hz 8 7 3 HP3 400V 50 Hz Fig 8 7 3 1 HP3 400V 50 Hz 8 7 4 HP3 120V 60 Hz ...

Page 175: ...Tables 22 3 11 Panda PMS 8 000 NE 42 NE Manual R05 Kapitel Chapter 8 Tables Seite Page 175 Fig 8 7 4 1 HP3 120V 60 Hz 8 7 5 DVS 400V 50 Hz Fig 8 7 5 1 DVS 400V 50 Hz ...

Page 176: ...anda 24 Panda 30 ca 0 9 ca 0 8 ca 0 3 ca 0 25 ca 0 25 ca 0 17 ca 0 1 ca 0 9 ca 0 8 ca 0 3 ca 0 25 ca 0 25 ca 0 17 ca 0 1 Panda 8000 Panda 9000 Panda 12000 Panda 14000 Panda 18 Panda 24 Panda 30 ca 3 7 ca 3 7 ca 3 5 ca 2 3 ca 1 8 ca 1 3 ca 0 9 ca 3 7 ca 3 7 ca 3 5 ca 2 3 ca 1 8 ca 1 3 ca 0 9 L1 N Ohm L2 N Ohm L3 N Ohm L1 N Ohm 1 2 Ohm 3 4 Ohm Mains 120V 60Hz Panda 8000 Panda 9000 Panda 12000 Panda ...

Page 177: ...a 0 6 Terminal Panda 8000 Panda 9000 Panda 12000 Panda 14000 Panda 18 Panda 24 Panda 30 L1 L2 L2 L3 L3 L1 L1 N 50Hz 4 2 60Hz 3 5 Volt 3 5 Volt 3 5 Volt 2 3 Volt 2 3 Volt 4 6 Volt 4 6 Volt 4 6 Volt 2 3 Volt 2 3 Volt 5 7 Volt 5 7 Volt 5 7 Volt 3 4 Volt 3 4 Volt 6 9 Volt 6 9 Volt 6 9 Volt 3 5 Volt 6 10 Volt 6 10 Volt 6 10 Volt 3 5 Volt 3 5 Volt 6 11 Volt 6 11 Volt 6 11 Volt 3 5 Volt 3 5 Volt 7 12 Vol...

Page 178: ...B 40 40 60 8 8 Panda PMS 75 MB 40 30 60 8 8 Panda PMS HD 7 5 4 KU 25 20 40 8 8 Panda PMS HD 09 4 KU 25 20 50 8 8 Panda PMS HD 12 4 KU 25 20 50 8 8 Panda PMS HD 17 4 KU 25 25 60 8 8 Panda PMS HD 22 4 KU 30 30 60 8 8 Panda PMS HD 30 4 KU 30 30 60 8 8 Panda PMS HD 40 4 KU 30 30 60 8 8 Panda PMS HD 60 4 DZ Panda PMS HD 70 4 DZ Panda PMS HD 85 4 DZ Panda PMS HD 110 4 DZ Panda PMS HD 130 4 DZ Generator ...

Page 179: ...el 9 Impellerfilter Page Seite 179 Fischer Panda Datasheet 9 Impellerfilter Tested for a flow rate up to 22l min Art Nr 31 06 03 003P Bez Impellerfilter for Marine Panda P6 P8 P9 P10 P12 and P14 since March 2007 Dokument Hardware Software Aktuell R2 04 05 07 12 04 07 Replace V1 12 04 07 ...

Page 180: ...the impellerfilter in emergency situation like heavy sea it is possible to change only the impeller itself and clean the impellerfilter afterwards at a better time an emergency stop of the generator in fact of a to low cooling water flow and an overheating will be nearly banned The impelle filter must be cleaned after each impeller break If you are not sure that every piece of rubber is removed at...

Page 181: ...atasheet Impellerfilter The impellerfilter is mounted at the right front motor base Fig 9 3 1 Impellerfilter Loose holding screw Loose the holding srew two turns Srew M6 SW 10 SW 10 wrench size 10mm Fig 9 3 2 Holding screw First hose clamp Loose the front hose clamp Use a screwdriver or better a wrench SW 7mm Fig 9 3 3 First hose clamp ...

Page 182: ...srew driver or better a wrench SW 7mm Fig 9 3 4 Second hose clamp Remove the cooling water hose remove the first cooling water hose Some raw water may flow out of the hose or the impellerfilter The hose can be closed with the cap you get toge ther with the impellerfilter spare part pack Fig 9 3 5 cooling hose Remove the holding srew Remove the impellerfilter holding screw Fig 9 3 6 Holding screw ...

Page 183: ...raw water may flow out of the hose or the impellerfilter The hose can be closed with the cap you get toge ther with the impellerfilter spare part pack Fig 9 3 7 Remove Impellerfilter Clening of the impellerfilter with water The best cleanind will be to flush the filter against the flow direction Fig 9 3 8 Cleaning with water Option Cleaning of the impellerfilter with air pressure Fig 9 3 9 Cleanin...

Page 184: ...llersieb_Panda_6 8 9 10 12 14_PMS_eng fm Fischer Panda Datasheet 9 4 Spare part kit Fischer Panda Art Nr 21 03 02 005S Impellerfilter Art No 31 06 03 003P Screw M6x10 Art No G3A20093306010 with spring ring Art No G3A20012706 cap 19mm 2x Art No PMGPN610U19 Fig 9 4 1 Spare part kit ...

Page 185: ...Impellerfilter 31 06 03 003P_Kunde_Impellersieb_Panda_6 8 9 10 12 14_PMS_eng fm Kapitel 9 Impellerfilter Page Seite 185 Fischer Panda Datasheet 9 5 Dimensions Fig 9 5 1 Dimensions ...

Page 186: ...Impellerfilter Page Seite 186 Kapitel 9 Impellerfilter 31 06 03 003P_Kunde_Impellersieb_Panda_6 8 9 10 12 14_PMS_eng fm Fischer Panda Datasheet Intentionally Blank ...

Page 187: ...nde_eng R06 1 22 3 11 Fischer Panda GmbH Power wherever you are Generator Control Panel P6 12V version 21 02 02 046H 24V special version 21 02 02 047H Option automatic adapter 21 02 02 016H Option master slave adapter 21 02 02 015H Manual ...

Page 188: ...e No liability is accepted for correctness Technical modifications for improving the product wit hout previous notice may be undertaken without notice Before installation it must be ensured that the pictures dia grams and related material are applicable to the genset supplied Enquiries must be made in case of doubt Document Actual Panel Generator Control P6 RE0703_Kunde_eng R06 1_22 3 11 Replace P...

Page 189: ... must not be put into operation with cover remo ved If the generator is mounted without sound cover the rotating parts pulley belt etc must be covered and protected so that an injury is excluded All service maintenance or repair work on the unit may be made only while the motor is off Warning Danger of Life High voltage Danger for Life Improper handling operation installation and maintenance can r...

Page 190: ...s Generator Control P6 Seite Page 190 Panel Generator Control P6 RE0703_Kunde_eng R06 1 Kapitel Chapter 10 Safety Instructions Generator Control P6 22 3 11 Note Note also the safety of the other components of your system ...

Page 191: ...15 13 05 06 07 08 09 10 01 LED for coolant temperature red1 02 LED for waterleak red yellow1 sensor optional 03 LED for AC voltage fault red yellow1 04 LED for AC voltage ok green1 05 LED for winding temperature red1 06 LED for oil pressure red1 07 LED for battery charge voltage fault green red1 08 LED for pre glow heat orange1 09 LED for Generator start green1 10 LED for Generator stand by green1...

Page 192: ...ation 22 3 11 11 2 Rear view 12V version Fig 11 2 1 Panel rear view 12V version Fischer Panda Art No 21 02 02 009H 02 01 03 04 01 Control board 02 Terminal block master slave adapter left row automatic adapter right row 03 Terminals 1 12 see Kapitel 11 4 2 Terminal connections auf Seite 194 04 Fuse 630mA slow blow ...

Page 193: ... 24V version Fig 11 3 1 Panel rear view 24V version Fischer Panda Art No 21 02 02 012H 02 01 04 05 06 03 01 Control board 02 Terminal block master slave adapter left row automatic adapter right row 03 Fuse 630mA slow blow 04 Terminals 1 12 see Kapitel 11 4 2 Terminal connections auf Seite 194 05 Linear controller 24V 06 Linear controller 24V ...

Page 194: ... GND The input is adjustable for NC NO N no error must be adjusted by solder Jumper The input loads the switch with 22mA to 12V with 24V operated internally generated The occurrence of an error is delayed for ana lysis and displayed around 1s Omission not The input status is indicated with red LED 6 DC Control IN OUT Load control display Input for signal of the dynamo The input is adjustable for G...

Page 195: ...rror must be adjusted by solder Jumper The input loads the switch with 22mA to 12V with 24V operated internally generated The occurrence of an error is delayed for ana lysis and displayed around 100ms Omission not The input status is indicated with red LED Jumper Status Description J1 closed during operation of the start button heat is along operated open Function deactivated J3 1 2 Dynamo excitat...

Page 196: ...no 1 Equivalent resistance for load control lamp e g for use with three phase alternator also integrated automatic controller of Bosch The resistance value is 68Ω 3W i e only for 12V 2 A closed contact switches the appropriate input to GND J209 1 2 DC Control Signal OK dynamo 12V at Kubota Z 482 D 722 engines 2 3 DC Control Signal OK three phase DC alternator J210 closed Input AC Fault has Pull Up...

Page 197: ...is deactivated J101 closed X 12V operation open 24V operation not possible J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Replace air filter for contact which opens in case of error 2 2 3 X Water leak input Replace air filter for contact which closes in case of error 2 J203 1 2 X Oil Pres...

Page 198: ...on resistor is deactivated J101 closed 12V operation open X 24V operation J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Replace air filter for contact which opens in case of error 2 2 3 X Water leak input Replace air filter for contact which closes in case of error 2 J203 1 2 X Oil Press...

Page 199: ...ration open 24V operation not possible J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Replace air filter for contact which opens in case of error 2 2 3 X Water leak input Replace air filter for contact which closes in case of error 2 J203 1 2 X Oil Press input for contact which opens in c...

Page 200: ...sistor is deactivated J101 closed 12V operation closed X 24V operation J201 1 2 X T Engine input for contact which opens in case of error 2 2 3 T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Replace air filter for contact which opens in case of error 2 2 3 X Water leak input Replace air filter for contact which closes in case of error 2 J203 1 2 X Oil Press in...

Page 201: ... must be regularly checked and clea ned The impeller fatigue increases if residual affects the raw water intake 5 Visual inspection Control fixing bolts check hose connectors for leakages control electrical connections 6 Switch off the load The generator should only be started without load 7 Open fuel valve if installed 8 Close battery main switch switch on 11 5 2 Vehicle version 1 Oil level contr...

Page 202: ...or heat orange Depending upon engine type and execution pre heating can be necessary Pre heat is necessary at an operating temperature 20 C Fig 11 6 1 3 Start 3 Press button start start engine LED for start green The electric starter may only be used for a maximum of 20 seconds Thereafter a pause of at least 60 seconds is required If the genset does not immediately start then the fuel intake shoul...

Page 203: ...to expel the sea water which has been brought to the exhaust outlet To avoid filling the exhaust outlet with water and causing further problems close the inlet sea water valve Once the engine is running be sure to open the inlet valve 11 6 2 Stopping the generator 1 Switch off load 2 Recommendation With turbo engines and during load more than highly 70 of the rated output stabilize generator tempe...

Page 204: ...lamp 9 generator control panel is switched off The time for the automatic stop procedure can be terminated only by switching off generator control panel prematurely The times for heat start and stop are separately adjustable see below The additional automatic adapter switched on and off using the generator control panel with its push buttons on and off If the contact at the automatic input is conn...

Page 205: ...ig 11 7 2 2 Settings Attention The automatic adapter must only be used together with a device The starter should only be switched on when the gene rator stationary shut down Data Parameter Information Operation voltage The automatic adapter power is supplied via the generator control panel P6 The same absolute maximum ratings obtain as with the generator control panel P6 Operation temperature The ...

Page 206: ...tional 24V operation VBFS over internal voltage regulator at 12 9V regulated 9 GND O power supply ground 11 GND O power supply ground 13 Heat signal I Heat is active if the input is switched to GND 15 Start signal I Start is active if the input is switched to GND 17 GND O power supply ground 19 GND O power supply ground 21 GND O power supply ground 23 GND O power supply ground 25 GND O power suppl...

Page 207: ... Fischer Panda Art No 21 02 02 015H 12V version Fig 11 8 1 1 Panel 21 02 02 009H with master slave adapter 21 02 02 015H 11 8 2 Fischer Panda Art No 21 02 02 01H 24V version Fig 11 8 2 1 Panel 21 02 02 012H with master slave adapter 21 02 02 015H 01 02 01 Main terminals 02 Master slave adapter 21 02 02 015H 01 02 01 Main terminals 02 Master slave adapter 21 02 02 015H ...

Page 208: ...active as the panel recognizes an error which must lead to switching the generator off The output voltage corresponds to the operating voltage of the Generator Control Panel P6 less 0 7V 1 4V Each output has a free wheeling diode which short circuits externals voltage supplies under 0V and a decoupling diode which decouples the circuitry from external power feeding 11 8 4 Fuse A 0 8AT fuse must be...

Page 209: ...ol panel 3 The output has a free wheeling diode which short circuit negative voltages related to GND 4 The output has a Z diode which prevents an overvoltage related to GND into the output 30 LED AC Fault Fuel Level O Output for LED AC Fault on the Slave panel is switched to GND if the LED is illuminated 31 LED T Win ding O Output for LED T Winding on the Slave panel is switched to GND if the LED ...

Page 210: ... Dynamo excitation resistor 68R is switched on with Panel ON 1 open XM Dynamo excitation resistor is deactivated J101 closed M 12V operation open M 24V operation not possible J201 1 2 T Engine input for contact which opens in case of error 2 2 3 XM T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Replace air filter for contact which opens in case of error 2 2 3 ...

Page 211: ...ed on with Fuel Pump 1 2 3 Dynamo excitation resistor 68R is switched on with Panel ON 1 open XM Dynamo excitation resistor is deactivated J101 closed M 12V operation open M 24V operation J201 1 2 T Engine input for contact which opens in case of error 2 2 3 XM T Engine input for contact which closes in case of error 2 J202 1 2 Water leak input Replace air filter for contact which opens in case of...

Page 212: ...General operation Seite Page 212 Panel Generator Control P6 RE0703_Kunde_eng R06 1 Kapitel Chapter 11 General operation 22 3 11 ...

Page 213: ...rtikel Nr Gewicht Ersatz für Ersetzt durch Blatt Panel Generator Control 06 03 2007 jschaefers 1 A3 Otto Hahn Str 32 34 D 33104 Paderborn Tel 05254 9202 0 Fax 05254 85724 info fischerpanda de www fischerpanda de Allgemeintoleranzen nach DIN ISO 2768 mK Halbzeug Schutzvermerk nach DIN 34 beachten 2D Zeichnungs Nr 7067e01 Q Zeichnungen 7067e01 idw Alle nicht bemaßten Fasen a 0 5 mm 25 105 195 95 185...

Page 214: ...Seite Page 214 Panel Generator Control P6 RE0703_Kunde_eng R06 1 22 3 11 Leere Seite Intentionally blank Measurements ...

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