Fischer Panda 6500 PMS, Manual

Page: 5 / 214

22.3.11 Panda_6500_7mini_PMS_eng.R01 - Kapitel/Chapter A: Seite/Page 5
5.7.1 General references ............................................................................................................ 82
5.7.2 The Electrical Fuel Pump .................................................................................................. 83
5.7.3 Connection of the fuel lines at the tank ............................................................................. 83
5.7.4 Position of the pre-filter with water separator .................................................................... 84
5.7.5 Ventilating air from the fuel system ................................................................................... 84
5.8 Generator DC system installation ................................................................................. 85
5.8.1 Connection of the starter battery block .............................................................................. 85
5.8.2 Connection of the remote control panel - see separate control panel manual .................. 88
5.9 Generator AC System Installation ................................................................................ 89
5.9.1 Installation with looped in AC-Control box ......................................................................... 89
5.9.2 Installation AC-Box / distribution panel separate connected ........................................... . 90
5.9.3 AC-Control Box with VCS and ASB - not all models ...................................................... . 92
5.9.4 VCS voltage control ......................................................................................................... . 93
5.9.4.1 Alternative Mini VCS ..................................................................................................................94
5.9.5 Installation with mini VCS mounted at the generator ........................................................ 95
5.9.6 Jump start at high starting current (Booster) ..................................................................... 95
5.9.7 Insulation test .................................................................................................................. . 96
6 Maintenance Instructions............................................................................................ 97
6.1 Personal requirements .................................................................................................. 97
6.2 Hazard notes for this chapter ........................................................................................ 97
6.3 Environmental protection .............................................................................................. 99
6.4 General maintenance instructions ............................................................................... 99
6.4.1 Checks before each start .................................................................................................. 99
6.4.2 Check of Hoses and Rubber Parts in the sound insulated capsule .................................. 99
6.5 Oil Change Intervals ....................................................................................................... 99
6.5.1 Checking oil-level .............................................................................................................. 99
6.5.2 Refilling Oil ...................................................................................................................... 101
6.5.3 After the oil level check and refilling the oil ..................................................................... 101
6.6 Replacement of engine oil and engine oil filter ......................................................... 102
6.6.1 After the oil change ......................................................................................................... 104
6.7 Verifying the starter batterie and (if necessary) the battery bank ........................... 105
6.7.1 Battery ............................................................................................................................. 105
6.7.1.1 Check battery and cable connections ..................................................................................... 105
6.7.1.2 Check electrolyt level .............................................................................................................. 105
6.7.1.3 Check electrolyt density .......................................................................................................... 105
6.8 Grease lubricated generator backend bearing .......................................................... 106
6.8.1 Exchange of grease lubricated bearing ........................................................................... 107
6.8.1.1 Demounting the cooling disc (if existent)................................................................................. 107
6.8.1.2 Demounting the backend bearing ........................................................................................... 107
6.8.1.3 Installing the new backend bearing ......................................................................................... 108
6.9 Checking the oil level of the generator end bearing at Fischer Panda generators 112
6.9.1 Oil level check ................................................................................................................. 112
6.9.2 Refilling oil ....................................................................................................................... 113
6.9.3 Refiller-Set ....................................................................................................................... 113
6.9.4 Screw plug ....................................................................................................................... 113
6.10 Replacement of the oil-cooled backend bearing ....................................................... 114
6.10.1 Exchange oil-cooled bearing ........................................................................................... 114
6.10.2 Demounting the bearing .................................................................................................. 114
6.11 Checking the water separator in the fuel supply ...................................................... 127
6.11.1 Ventilating the fuel system .............................................................................................. 127
6.11.2 Exchange of the Fuel Filter ............................................................................................. 128
6.11.2.1 Optional fuel filter with sight glass ........................................................................................... 129
6.11.3 Replacement of the air filter mat ................................................................................... . 130
6.11.3.1 Alternative replacement of the air filter mat with pull out holder.............................................. 131
6.12 Ventilation of the coolant circuit / freshwater ........................................................... 132
6.12.1 Replacement of the V-Belt for the internal cooling water pump ...................................... 134