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Festo CESA-GW-AS-CO, Installation And Operation Manual, Page: 8 / 83

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Summary of Contents for CESA-GW-AS-CO

Page 1: ...Description AS i Gateway English Gateway AS i CANopen CESA GW AS CO 749964 1002NH...

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Page 3: ...production de ce docu ment sous quelque forme que ce soit et toute ex ploitation ou communication de son contenu sont in terdites sauf autorisation crite expresse Tout manquement cette r gle est illic...

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Page 5: ...13 4 1 Dimensions 13 4 2 Connections 13 4 3 Installing in the control cabinet 13 4 4 Removing 14 4 5 Electrical Connection 14 4 6 Startup 15 4 6 1 Switching to advanced display mode 15 4 7 Setting th...

Page 6: ...OL RUN 32 6 4 3 CONTROL FLAGS control program flag memory 33 6 5 QUICK SETUP 33 6 6 SLAVE ADR TOOL 34 6 7 SLAVE TEST TOOL 35 6 8 SETUP configuration of an AS i network 37 6 8 1 AS I SLAVE ADR set chan...

Page 7: ...Slaves 58 7 3 Process Data Communication 58 7 3 1 Mapping AS i Data in CANopen PDOs 58 7 3 1 1 RPDOs 60 7 3 1 2 TPDOs 61 7 3 2 LSS Layer Setting Services 61 7 3 3 Compatibility to AS i 2 1 CANopen Ga...

Page 8: ...CESA GW AS CO Description 8 10 System startup using AS i Control Tools 73 11 Codes indicated by the display 76 12 Glossary 78 13 Reference List 83 13 1 Manual AS i 3 0 Command Interface 83...

Page 9: ...cordance with the applicable european standards and directives The conformity statement according to the EC EMC low voltage and maschinery directive can be sent to by request Additional information ca...

Page 10: ...Non compliance may lead to interruptions of the device the connected peripheral systems or plant potentially leading to total mal functioning Warning This symbol warns of an imminent danger Non compl...

Page 11: ...2 0 are supported as well Advanced Diagnostics Diagnostics which go far beyond the standard diagnostics facilitate the simple detection of the occasionally occurring configuration errors and further...

Page 12: ...he equipment and conducting any maintenance work under power must exclusively be performed by appropriately qualified personnel In case a failure cannot be eliminated the device must be taken out of o...

Page 13: ...t The AS i Gateway is installed in the control cabinet on 35mm DIN rails per DIN EN 50 022 55 85 120 7 76 5 6 mm PZ2 0 8 Nm 7 LB IN 2 x 0 5 1 5 mm 2 2 x 0 5 1 5 mm 2 AWG 2 x 24 12 10 10 Information Th...

Page 14: ...To remove press the holding clamps 2 down using a screwdriver 1 press the unit firmly against the upper rail guide and lift out 4 5 Electrical Connection 1 2 1 2 3 Information Electrical connections a...

Page 15: ...ge LCD 12A UNKNOWN SLAVE LCD CANOPEN QUICK SETUP SETUP SLAVE ADR TOO CANOPEN 1x OK AS I CONTROL QUICK SETUP BAUDRATE OLD RATE 125 NEW RATE 500 BAUDRATE OLD RATE 500 NEW RATE 500 CANOPEN AS I CONTROL Q...

Page 16: ...ID OLD ID 003 NEW ID 003 CANOPEN AS I CONTROL QUICK SETUP 1x OK 1x OK 2x 1x OK 3x ESC 1x OK 2x Slave 1 AS i Slave 5 AS i LCD 0 5s 0 5s Slave 1 AS i Slave 5 AS i AS i prj mode config error prg enable A...

Page 17: ...active U AS i ser active Power 24 MISSING SLAVE MISSING SLAVE 2s 2s LCD LCD AS i Master Slave 1 AS i Slave 5 AS i Slave 24 AS i AS Interface 24 set Slave 1 AS i Slave 5 AS i Slave 24 AS i AS i prj mod...

Page 18: ...or LCD CONFIGURATION OK LCD QUICK SETUP SETUP SLAVE ADR TOOL OK LCD WARNING OUTPUTS MAY BE RESET OK OK LCD STORE AS I CONFIGURATION STORE RUN LCD STORE AS INTERFACE CONFIGURATION 2x ESC OK LCD 5 LCD H...

Page 19: ...ADR TOOL CONNECT NEW SLAVE LCD SLAVE ADR TOOL OLD ADDRESS 2 NEW ADDRESS 3 PRG 1x LCD SLAVE ADR TOOL OLD ADDRESS 2 NEW ADDRESS 6 2x ESC LCD 6 UNKNOWN SLAVE LCD SLAVE ADR TOOL OK OLD ADDRESS NEW ADDRES...

Page 20: ...5 1 1 CESA GW AS CO Legend 1 RS232 diagnostics port1 2 LEDs 3 CANopen 5 pin plug connector as CANopen interface 4 LC display 5 Buttons 6 Terminals Supply voltage and AS i circuit 1 Only together with...

Page 21: ...icians Information A listing of the individual devices and their features can be found in section Product information Information The cable indicated by grey must not have slaves or repeaters connecte...

Page 22: ...max 8A ASI ASI M4 5 mm max Function ground Terminal Signal Description AS i Connection to AS i Circuit ASI PWR Supply voltage for AS i Circuit max 8 A FE Function ground Information For additional inf...

Page 23: ...is supplied by the CAN connector 5 6 Diagnostics interface The service and diagnostics interface in conjunction with AS i Control Tools software is used for communication between the PC and the unit...

Page 24: ...e nominal configuration data or the master is in the startup proc ess This LED flashes if a peripheral fault has been detected for at least one AS i slave on the AS i network If there are configuratio...

Page 25: ...imit reached At least one of the error counters of the CAN con troller has reached or exceeded the warning level too many error frames Double flash Error Control event A guard event NMT slave or NMT m...

Page 26: ...in advanced display mode Mode Switching between configuration mode and protected operating mode and saving the current AS i configuration as the nominal configuration Set Selecting the address of and...

Page 27: ...OSIS QUICK SETUP SLAVE ADR TOOL SLAVE TEST TOOL SETUP LANGUAGE SLAVE ADR TOOL CONNECT OLD ADDRESS 21A NEW ADDRESS 03B PRG 30A 8 31A 9 1B 0 2B E 3B 0 WARNING OUTPUTS MAY BE LOOSE CONTROL SLAVE ADR 21A...

Page 28: ...0A 1A 7A28 C TYPE CONFLICT LCS LIST OF CORRUPTED SLAVES RESET ERROR COUNTERS RESET 1A 0 31A 65535 1B 34 30B 0 ERROR COUNTERS LCS FAULT DETECTOR 1A X 2A 3A 4A X 5A X 30A X 31A 1B X 2B X 3B X 4B X 5B X...

Page 29: ...isplayed along with the addresses 1 A to 31 A Warning Classical traditional mode does not guarantee any protection of the settings of the device In the classical mode it is possible to change settings...

Page 30: ...D this ID can be changed 6 3 2 BAUDRATE Main menu CANOPEN BAUDRATE This function is used for setting and changing the CANopen baud rate The number behind Old Rate indicates the current baud rate By se...

Page 31: ...ndicates the Network Module Status NMS NMS initializing disconnected connecting preparing prepared operational preoperational INHIBMIN minimum TxPDO inhibit time in ms 6 4 AS I CONTROL option Main men...

Page 32: ...mm CONTROL RUN start stop the control programm CONTROL FLAGS read change the control programm CONTROL INFO START BIT SET RUNNING CYCLE TIME ACT 2MS MAX 5MS START BIT SET the control program has been s...

Page 33: ...ible to select indi vidual flags using the soft keys The selected flag is then displayed in binary for mat at the top row Pressing OK again enables editing the selected binary value 6 5 QUICK SETUP Ma...

Page 34: ...ntinues with the actual test ESC cancels the process Now the new slave can be connected to the AS i network After connecting the current address of the slave is displayed as OLD ADDRESS and the messag...

Page 35: ...information is displayed A successful test is indicated by OK below the address of the tested slave The following information is displayed Address of the tested slave Display of a configuration error...

Page 36: ...ADR 21A OK BINARY INPUTS 1 BINARY OUTPUTS 1 ANALOG INPUTS 0000 1 32767 OVERFL ANALOG OUTPUTS 0 32767 OVERFL ANALOG OUTPUTS 0 1 1 2 PARAM F PERM PARAM F CONFIG 0A72 PERM CONF 0A72 Information When work...

Page 37: ...NEW ADDRESS The address change is performed by pressing the OK button AS I SLAVE ADDR FORCE OFFLINE OPERATION MODE STORE ACT CFG PERMANENT PARAM PERMANENT CFG ADDR ASSISTANT LOS AUTO ADDR ENABLE FACTO...

Page 38: ...guration data can be modified in configuration mode only 6 8 4 STORE ACTUAL store currently detected configuration Main menu SETUP STORE ACTUAL This function can only be executed in configuration mode...

Page 39: ...owever the configuration error remains 6 8 5 PERMANENT PARA permanent parameters Main menu SETUP PERMANENT PARA This function is used to set the permanent parameters All present slave address es are d...

Page 40: ...th address 0 can be used to assign the correct address Selecting Assistant on or Assistant off switches the AS i address assistant on or off The current state of the AS i address assistant is displaye...

Page 41: ...bits in this list can be delete or set respective ly at the same time Below this is a list of all slaves that can be selected individu ally in order to set or delete the LOS bit 6 8 9 AUTO ADDR enable...

Page 42: ...This function should be used only in emergencies since all previously set attributes are set back to the factory setting and thus secure communication and operation of the masters with the AS i netwo...

Page 43: ...te of the binary outputs for all AS i slaves The binary outputs can be modified after selecting an AS i slave 6 9 3 ANALOG INPUTS Main menu IO PARAM TEST ANALOG INPUTS The slave types are characterize...

Page 44: ...verflow is indicated by Overfl 6 9 4 ANALOG OUTPUTS Main menu IO PARAM TEST ANALOG OUTPUTS This function displays the values of the analog outputs for all AS i slaves The order in which information is...

Page 45: ...S i parameters can be changed after selecting a slave address 6 10 DIAGNOSIS Main menu DIAGNOSIS For additional information refer to chap Advanced Diagnostics for AS i Mas ters ANALOG OUT 1 0 2500 1 1...

Page 46: ...0 AUTO_ADDR_ASN 0 LDS O 1 CONFIG_OK 1 AUTO_ADDR_ENA 0 OFFLINE 1 DATA_EXCH_ACT Byte Byte value 27 26 25 24 23 22 21 20 Bit 7 6 5 4 3 2 1 0 Byte 1 Bit 0 Periphery_OK This flag is set if none of the AS...

Page 47: ...3 Bit 0 Data_Exch_Act If the flag Data Exchange Active is set the data exchange with AS i slaves is possible during the data exchange phase If the bit is not set the data exchange with AS i slaves is...

Page 48: ...10 3 LPF List of Peripheral Faults Main menu DIAGNOSIS LPF LIST OF PERIPH FAULTS This list shows the list of slaves which have triggered peripheral faults LPF X O K The configuration data for the det...

Page 49: ...nosis has the following sub menu For additional information refer to section Advanced Diagnostics for AS i Mas ters Empty field Peripheral O K X Peripheral fault VERSION 20000919 FEATURE STRING ZEFOD1...

Page 50: ...ist was last read or since the AS i mas ter was turned on 6 11 2 FAULT DETECTOR Main menu ADV DIAGNOSIS FAULT DETECTOR LCS LIST OF CORRUPTED SLAVES RESET 1A X 2A 3A 4A X 5A X 30A X 31A 1B X 2B X 3B X...

Page 51: ...error messages are displayed Duplicate address displaying of 2 lowest slave addresses with duplicate addresses Earth faults Noise Over voltage Optionally the absence of the redundant 24V for some sing...

Page 52: ...ust have the same state otherwise the indication will not be proper 6 12 2 SAFETY MONITOR Main menu AS I SAFETY SAFETY MONITOR The AS i safety monitor diagnostics function reads the diagnostics data f...

Page 53: ...ge Main Menu LANGUAGE From this menu you can select the menu language X marks the currently se lected language 6 13 DISPLAY CONTRAST set display contrast Main Menu DISPLAY CONTRAST This function allow...

Page 54: ...to apply the setting The factory settings are invoked from the DEFAULT field If the contrast is set so that the display can no longer be read it can be reset to the factory default setting as follows...

Page 55: ...on By means of process data messages the real time data trans mission is performed The objects have following properties Process Data Objects PDO Maximum 8 byte long Cyclic or event driven transmissio...

Page 56: ...objects The following directory of SDOs lists these objects and their particular available functions object description 1000 device type 1001 error register 1003 pre defined error field 1005 COB ID s...

Page 57: ...011 1 hi flags inputs single A slaves 1 15 circuit 2 2011 2 inputs single A slaves 16 31 circuit 2 2011 3 inputs B slaves 1 15 circuit 2 2011 4 inputs B slaves 16 31 circuit 2 2020 1 inputs 16 bit Sla...

Page 58: ...ircuit 2 2051 31 outputs 16 bit slave 31 circuit 2 object subindex description Tab 7 6 Information In the majority of cases the data cannot be tranferred in singular CAN Telegrams because of the lengt...

Page 59: ...lave 3B 2 slave 4B slave 5B 3 slave 6B slave 7B 4 slave 8B slave 9B 5 slave 10B slave 11B 6 slave 12B slave 13B 7 slave 14B slave 15B X 4 0 slave 16B slave 17B 1 slave 18B slave 19B 2 slave 20B slave...

Page 60: ...yFault 0 PeripheryOK 1 PeripheryFault ConfigurationActive 0 ProtectedOperationMode 1 ProjectMode Off Line 0 OnLine 1 Off Line LOS master bit 0 Off Line by ConfigError deactivated 1 Off Line by ConfigE...

Page 61: ...d By these slaves and by AS i 3 0 there is no high input data PDO 38 advanced outputs B slaves 1 15 circuit 2 PDO 39 advanced outputs B slaves 16 31 circuit 2 PDO 40 advanced outputs 16 bit slave 1 ci...

Page 62: ...possible to pole simplified TxPDOs without RTR telegrams Synchronisation of Rx PDOs is possible but not recommended because the output data will be non sychron transmitted over AS i to more slaves Fu...

Page 63: ...t 3 bit 2 bit 1 bit 0 hex byte 2 data data data data data data data data byte 3 data data data data data data data data byte 4 data data data data data data data data byte 5 data data data data data d...

Page 64: ...XXXXXXX 513 639 digital outputs A slaves 0x1400 0x1600 asynchronous Tx_PDO2 0101XXXXXXX 641 767 digital inputs A slaves 0x1801 0x1A01 event driven Rx_PDO2 0110XXXXXXX 769 895 digital outputs A slaves...

Page 65: ...s Information CANopen allows a very simple boot up of a distributed network After initialization the modules enter the Pre Operational state autonomously In this state it is already pos sible to acces...

Page 66: ...9dez 81h leads to a reset including the appli cation 11 Reset_Communication indication 130dez 82h leads to a reset of the communica tion functions 12 initialisation finished enter Pre Operational auto...

Page 67: ...CESA GW AS CO Description 67 CAN data byte bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 hex byte 2 1 0 0 0 0 0 0 0 01 byte 3 0 0 0 0 1 1 0 0 0 byte 4 byte 5 byte 6 byte 7 byte 8 byte 9 Tab 8 18...

Page 68: ...e 2 output 1 slave 2 output 0 slave 3 output 3 slave 3 output 2 slave 3 output 1 slave 3 output0 byte 4 slave 4 output 3 slave 4 output 2 byte 5 byte 6 byte 7 byte 8 slave 13 output 1 slave 13 output...

Page 69: ...0 byte 4 slave 4 input 3 slave 4 input 2 byte 5 byte 6 byte 7 byte 8 slave 13 input 1 slave 13 input 0 byte 9 slave 14 input 3 slave 14 input 2 slave 14 input 1 slave 14 input 0 slave 15 input 3 slave...

Page 70: ...ted in the LCS at the position of AS i slave with address 0 9 2 Protocol analysis Counters for corrupted data telegrams The AS i master with advanced diagnostics provides a counter for telegram repe t...

Page 71: ...critical slaves only the error message is sent to the host but AS i is still running Like the advanced diagnostics the parameterization offline phase on configura tion error is also supported by AS i...

Page 72: ...se are insufficiently shielded frequency inverters or improperly routed cables Noises is indicated on the master s display as well as in AS i Control Tools 9 4 4 Over voltage Detector Over voltages ar...

Page 73: ...lect Master New 4 Choose RS232 diagnostic interface as the protocol 5 Select the appropriate settings for example serial interface COM 2 station address auto 6 Select Master AS i configuration 7 The A...

Page 74: ...e configuration This window enables the user to edit a slave address and to set AS i parameters or AS i configuration data Additionally inputs and outputs can be tested 9 Click the second button on th...

Page 75: ...a Furthermore an AS i Address Assistant is available allowing to perform an ad dress change of a new AS i slave to the desired address as soon as it is con nected to the AS i network The desired AS i...

Page 76: ...vation phase 43 The AS i master starts the normal operating mode 70 Hardware error The AS i master s EEPROM cannot be written 71 Wrong PIC type 72 Hardware error wrong PIC processor 73 Hardware error...

Page 77: ...address is occupied by this superfluous slave In the protected mode the slave addresses which caused any configuration error can be displayed by pressing the SET button AS i master without graph ical...

Page 78: ...f the slave De pending on the mode protected mode or configuration mode and on the current configuration the detected slave will be activated After each data exchange with all AS i slaves exactly one...

Page 79: ...see configuration mode This mode is intended for normal operation since all AS i protective measures are activated ID code The ID code is set by the slave manufacturer and cannot be changed The AS i...

Page 80: ...aves do not match A configuration error could be due to the fol lowing Missing slave A slave entered in the LPS is not available Wrong type of slave The slave profile of the connected slave does not c...

Page 81: ...uration a configuration error exists Permanent parameter The parameters saved in the master and sent to the slave after startup of the master during the activation phase Configuration mode During the...

Page 82: ...CESA GW AS CO Description 82 AS i 2 0 slaves do not have extended ID1 and ID2 codes A 2 1 or 3 0 AS inter face master enters in this case an F for each of the extended ID1 and ID2 codes...

Page 83: ...CESA GW AS CO Description 83 13 Reference List 13 1 Manual AS i 3 0 Command Interface This Manual contains a detailed description of the AS i 3 0 Command Interface...

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