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mr

.

steam

®

C U S E R I E S

Installation, Operating & Maintenance Manual

ELECTRIC

Electric shock hazard. Disconnect all power

supplies at the main disconnect switch before proceeding.
All electrical wiring must be installed by a qualified licensed
electrician in accordance with National and local Codes.

The steambath generator is factory wired and pre-tested before
shipment. Electrical power supply details are provided on the
data plate secured to the generator and as part of this manual.
Refer to applicable wiring and schematic information.
1. Check power and control circuit voltage requirements on the

data

 

plate.

      

Separate

 

120

 

VAC

 

line

 

is

 

not

 

required

 

if

 

optional

 

120

 

VAC

 

control

 

transformer

 

has

 

been

 

purchased

 

and

 

provid-ed

 

as

 

factory

 

equipment.

2. Use minimum 90° C insulated copper conductors only for field

wiring, sized in accordance with National and local electric
Codes. Refer to Amperage Chart below.

3.Connect suitably sized copper equipment grounding conduc-

tor in accordance with National and local electric Codes to
ground terminal provided.

4. Install a separate dedicated circuit breaker or other approved

overcurrent protection device between the incoming electrical
supply and the generator, in accordance with National and
local electric Codes.

5. With main disconnect switch off and no electric

power entering the generator, tighten all electrical connec-
tions including all factory connections at the terminal block,
fuse block, top and bottom of contactor and element pins
prior to energizing generator (torque values are listed on indi-
vidual components, control circuit terminal strips should be
torqued to 20 in-lbs.).

AMPERAGE CHART

Indicates Total Ampere Draw of Specific
CU Model at Voltage & Phase Specified

208V

208V

240V

240V

480V

600V

Model No.

kW

1 PH

3 PH

1 PH

3 PH

3 PH

3 PH

CU360

9

44

25

38

22

11

9

CU500

12

58

34

50

29

15

12

CU750

18

87

50

75

44

22

18

CU1000

24

116

67

100

58

29

24

CU1250

30

145

84

125

73

37

29

CU1400

36

-

100

-

87

44

35

CU2000

48

-

134

-

116

58

47

CU2500

60

-

167

-

145

73

58

CU3000

72

-

200

-

174

87

70

CU4500

108

-

300

-

260

130

104

WIRING

To avoid possible electric shock,

the steambath generator shall be suitably
grounded in accordance with National Electric
and local Codes. Disconnect all power sup-
plies at the main disconnect switch before
proceeding.

1. Electric wiring to the steambath generator

must be in accordance with National Electrical
and local wiring Codes following wiring dia-
gram supplied. Such wiring shall be done by a
licensed electrician. See Amperage Chart and
Notes below.

2. The unit is wired and pre-tested before ship-

ment. Follow all instructions provided for safely
and properly wiring steambath generator and
accessories.

Installer shall use a safety

switch of adequate capacity employing suit-
ably rated circuit breakers or fuses between
main electrical power source(s) and the gener-
ator. Location of safety switch to be in accor-
dance with National and local electric codes.

3. Insure all electrical connections

are sufficiently tightened prior to energizing
generator. See item 5 under “Electric”.

Substitution of components or

modification of wiring systems voids warranty
and can lead to dangerous operating
conditions.

4. The Digital 1 Temperature Sensor and High

Limit Temperature sensor(s) must be located
inside the steam room. Locate approximately
5 feet above the steam room floor. DO NOT
locate near the steam head.

5. The steam solenoid valve(s) shall be located

outside the steam room and shall be wired to
the Digital 1 controller(s) in accordance with
wiring diagram provided. See applicable wiring
diagrams included as part of this manual.

Ensure all splices in the sensor

cable are securely crimped soldered and
sealed with heat shrink tubing.

Use minimum 90° C insulated copper conductors only for field wiring sized

in accordance with National and local electric Codes.

Consult factory for other voltage/phase combinations. CU generators are suitable for 50/60

Hz. Standard control circuit voltage for above V/PH combinations for United States, Canada
and Mexico is 120 VAC. Exception: 220-240 VAC control circuit voltage is provided on non-
domestic product where power voltage is 220-240 V/3 PH, 380V/3PH, 415V/3 PH, etc.

12

Summary of Contents for mr.steam CU Series

Page 1: ...tors Installation Operation Maintenance Manual Models CU360 through CU4500 Installation Operation Maintenance Manual _______________________________________ IMPORTANT LEAVE THIS MANUAL WITH THE OWNER...

Page 2: ...Mechanical Digital Blowdown Timers 28 29 30 Minute Room Timer 30 31 Trouble Shooting 32 34 Check PC Boards Probes Steam Solenoid Valve Digital 1 Control Heating Element 35 Element Replacement Instruct...

Page 3: ...closed with full walls door floor and ceiling 2 It is recommended that a gasketed door be used for heat sealing and steam containment Windows sky lights and the like that are part of the steam room sh...

Page 4: ...Steambath generator is provided with a WARNING sign This WARN ING is to be secured to the outside of the steam room on the steamroom door or adjacent to that door It s location must be such that all...

Page 5: ...n or the like 2 Do NOTinstall steambath generator outdoors or wherev er environmental conditions may effect the safety and or performance of the generator Do NOT install steambath generator in locatio...

Page 6: ...inches Shipping No KW Volume cu ft Size NPT Size NPT W L H Wt lbs CU360 9 400 1 4 1 20 30 38 230 CU500 12 500 1 4 1 20 30 38 230 CU750 18 750 1 4 1 20 30 38 230 CU1000 24 1000 1 4 1 20 30 38 230 CU12...

Page 7: ...ow 1 All dimensions are approximate 2 CU360 to CU1400 have electronic liquid level controls MM150 Liquid Level Control on CU2000 and larger models only 15 7 15 7 22 0 6 6 9 4 13 5 25 0 16 4 12 6 1 9 3...

Page 8: ...ly CU360 to CU1400 have electronic liquid level controls 2 Minimum Clear ance from Combustible Sur faces 1 above top of CU generator Front of CU generator suitable for alcove installation only Type of...

Page 9: ...rea Clearance 36 89 18 36 103 MM150 Service Area Clearance Service Area Clearance 24 180 Max 16 Access to service areas to be supplied by customer Access door must not be less than 30 wide x 78 high R...

Page 10: ...ce as required in accordance with Code 7 Provide unions as required to facilitate installa tion and disconnection of piping 8 Recheck all factory and field plumbing con nections for tightness WATER QU...

Page 11: ...am ooms us ac l c be lass o othe o heat es sta t mate als used o steam oom e closu e stall each steam head 2 ches abo e the loo ocate each steamhead a a om bathe seat a ea a d a a om t a c atte s as e...

Page 12: ...60 167 145 73 58 CU3000 72 200 174 87 70 CU4500 108 300 260 130 104 WIRING To avoid possible electric shock the steambath generator shall be suitably grounded in accordance with National Electric and...

Page 13: ...AGES 14 15 16 FOR DIAGRAMS Installer shall use a safety switch of ade quate capacity employing suitably rated circuit breakers or fuses between main electrical power source s and the generator Locatio...

Page 14: ...d room requires a Digital 1 and Solenoid Valve s CONTROL CIRCUIT WIRING DIAGRAM Digital 1 Temperature Control System and optional automatic blowdown assembly For Models CU360A to CU750A and CU1000AF3...

Page 15: ...00AB3 CU1000AC3 CU1250AB3 CU1250AC3 CU1400AB3 CU1400AC3 1 Larger rooms may require two or more steam solenoid valves in parallel 2 When generator services two rooms second room requires a Digital 1 an...

Page 16: ...the steam room at the location selected by the designer architect DO NOT LOCATE THE DIGITAL 1 and CU HTC SENSORS NEAR OR ABOVE THE STEAMHEAD S AS THIS MAY CAUSE DIRECT STEAM EMISSION TO INTERFERE WIT...

Page 17: ...lves and two steamheads CU2 D1 KIT CONSISTS OF Digital 1 Control factory installed on generator Digital 1 Sensor Two 3 4 Steam Solenoid Valves and 3 4 Steamhead Two Acrylic Shields one for each steamh...

Page 18: ...ided screws and nuts For one room installation use the upper blank 2 Connect the control wires to the bottom of the terminal block above the control The terminals are coded with the wire insulation co...

Page 19: ...will de energize to OFF When steam pressure reaches the operating pressure control setting the pres sure control will de energize the contactor s Operating pressure control is factory set at 5 psig I...

Page 20: ...d AM PM imprints for each day The time switch is set by push ing the captive trippers to the outer ring position for the entire period that the boiler is to be turned ON i e 2 hours to each tripper on...

Page 21: ...e closed Auto blowdown light should be OFF 3 Turn the override switch to permanent ON I On Off Switch pilot light and generator should be OFF Auto blowdown light should be ON Motorized drain valve rem...

Page 22: ...nst touch contact must be ensured by a proper mount ing When fitting the timer make sure that during normal operation it is impossible for the end user of the steam generator it was fitted in to remov...

Page 23: ...o be fully opened Main disconnect switch to be in ON position Generator switch to be in ON position Since generator will be empty water solenoid will be energized allowing the genera tor to fill with...

Page 24: ...switch to the OFF position and close water supply valve De energize wall mount ed safety switch Open blowdown valve s SLOWLY Pressure may still be in the generator 2 Discharge is complete when gauge g...

Page 25: ...INTENANCE INSTRUCTIONS To establish a good preventive maintenance program we suggest that the site equipment foreman engineer or owner operator familiarize themselves with these guidelines 1 Daily blo...

Page 26: ...d the glass outlet is pointing directly upward Verify top and bottom fit tings are threaded into the tapping the same number of turns distance A distance B 3 Remove glass packing nut friction washer d...

Page 27: ...to keep glass clean Use diluted acids such as Hydrochloric muriatic acid when regular cleaners do not seem to work Do not use wire brushes or any other abrasive materials which could scratch the glass...

Page 28: ...Due to the timer having one tripper for every 2 hours the boiler will need to be OFF a minimum 2 hours If less down time is needed the digital timer PN 103662 can be set to the minute SETTING TIME To...

Page 29: ...lay the boiler is currently running and if OFF is indicated the boiler is off blowing down Once one of the programs are started the indicator will automatically turn to the ON position and when one of...

Page 30: ...mercial Steambaths Electronic Interval Timer for MrSteam CU Commercial Steambaths Installation and Operating Manual 30 FUNCTIONALITY OF THE TIMESWITCH During the preset running time the timer energize...

Page 31: ...After the preset running time has elapsed the timer switches the connected steam solenoid off issuing short beeps for up to 15 seconds The value 0 00 is shown on the display and the colon stops flash...

Page 32: ...eating element Contactor chatters Defective PC board Check replace PC Board Generator floods Water feed solenoid Reverse solenoid connection installed backwards CU360 1400 Port 1 towards generator 2 t...

Page 33: ...Substitution of components or modification of wiring systems voids warranty and can lead to dangerous oper ating conditions Pulling off the purple wire from the board should cause the water solenoid...

Page 34: ...release pressure to zero 0 psig before resuming operation of steam bath generator STEP 8 Check to see that you have 120V at the contactor If you do not then one of your pressure controllers are trippe...

Page 35: ...e control voltage ON and turn the boiler switch ON Measure the voltage across L1 and L2 on the 104460 board The voltage should be approximately 110 VAC 2 On the 104460 board disconnect the wire from t...

Page 36: ...to a torque listed on the contactor ensure each nut holding the bus bars in place are torqued to 20 lb in Make sure all wires are clean and bright to assure good electrical contact 10 Open water valve...

Page 37: ...J Safety Valve K On Off Switch L Mechanical low water cutoff and feeder MM150 M Auxiliary low water cutoff probe LABEL FUNCTION CU360 1400 Typical Component Arrangement Front Right Side CU2000 4500 w...

Page 38: ..._______________________________________________________ ELECTRIC cont ________________________________________________________________________________ 99317 Fuse Block 480V ___________________________...

Page 39: ...____________ PRESSURE CONTROL _________________________________________________________ 99113R Operating Pressure Control 0 15 PSIG _________________________________________________________ 99290 Pres...

Page 40: ...A 90301 1 800 72 STEAM 2021 Mr Steam and des AirTempo AromaFlo AutoFlush AutoSteam AudioWizard Butler Package ChromaSteam Clean Steam Every Time Club Therapy Digital 1 Express Steam From Bathroom to S...

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