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mr

.

steam

®

C U S E R I E S

Installation, Operating & Maintenance Manual

PRINCIPLES

 

OF

 

OPERATION

MrSteam

 

CU

 

Steambath

 

Generators

 

require

 

two

 

sources

 

of

 

electrical

 

supply

 

 

power

 

voltage

 

and

 

control

 

voltage.

 

Power

 

voltage

 

is

 

usually

 

208,

 

240,

 

or

 

480

 

volt,

 

single

 

or

 

three

 

phase.

 

Control

 

voltage

 

for

 

generator

 

suitable

 

for

 

operation

 

with

 

these

 

voltages

 

is

 

120V,

 

1PH.

The

 

Automatic

 

Blowdown

 

System

 

(CU81600)

 

has

 

a

 

24-

hour,

 

7-day

 

timer

 

that

 

turns

 

the

 

steambath

 

generator

 

ON

 

and

 

OFF.

 

At

 

the

 

beginning

 

of

 

the

 

"ON"

 

cycle,

 

the

 

boiler

 

is

 

automatically

 

blown

 

down,

 

discharging

 

daily

 

accumu-

lation

 

of

 

minerals

 

and

 

salts

 

which

 

if

 

not

 

drained

 

may

 

affect

 

steam

 

generator

 

performance.

An

 

Auxiliary

 

Manual

 

Reset

 

Low

 

Water

 

Cutoff

 

serves

 

as

 

a

 

back

 

up

 

to

 

the

 

standard

 

liquid

 

level

 

control

 

as

 

required

 

in

 

some

 

jurisdictions

 

and

 

operation.

In

 

all

 

cases,

 

refer

 

specifically

 

to

 

the

 

boiler

 

data

 

plate

 

located

 

on

 

the

 

outside

 

of

 

the

 

boiler

 

enclosure

 

for

 

rated

 

power

 

and

 

control

 

voltages.

See

 

the

 

generator

 

nameplate

 

for

 

specific

 

electrical

 

supply

 

requirements

 

for

 

your

 

steam

 

generator.

 

A

 

lighted

 

ON/OFF

 

switch

 

activates

 

the

 

control

 

circuit.

 

MrSteam

 

CU

 

Generators

 

are

 

equipped

 

with

 

automatic

 

liquid

 

level/low

 

water

 

cutoff

 

control.

 

CU360

 

 

CU1400

 

are

 

equipped

 

with

 

a

 

dual

 

probe

 

type

 

electronic

 

control.

 

CU2000-CU4500

 

are

 

equipped

 

with

 

float

 

type

 

MM150

 

control

 

(Refer

 

to

 

wiring

 

diagrams.)

 

When

 

there

 

is

 

no

 

water

 

in

 

the

 

generator,

 

the

 

contactor

 

is

 

"OFF"

 

and

 

the

 

water

 

feed

 

solenoid

 

valve

 

is

 

"ON".

 

The

 

unit

 

will

 

start

 

fill-

ing

 

with

 

water.

 

When

 

the

 

water

 

level

 

has

 

reached

 

approximately

 

halfway

 

up

 

the

 

gauge

 

glass,

 

the

 

contac-

tor(s)

 

will

 

be

 

energized

 

and,

 

in

 

turn,

 

energize

 

the

 

heating

 

element(s).

 

The

 

water

 

solenoid

 

will

 

continue

 

to

 

feed

 

water

 

for

 

a

 

short

 

time

 

and

 

then

 

de-energize.

 

Steam

 

will

 

be

 

available

 

within

 

a

 

few

 

minutes.

The

 

generator

 

has

 

an

 

electronic

 

high

 

water

 

level

 

cutoff

 

control.

 

If

 

water

 

level

 

rises

 

near

 

the

 

top

 

of

 

the

 

pressure-

sure

 

vessel,

 

the

 

contactor(s)

 

and

 

the

 

water

 

feed

 

solenoid

 

valve

 

will

 

de-energize

 

to

 

“OFF”.

 

When

 

steam

 

pressure

 

reaches

 

the

 

operating

 

pressure

 

control

 

setting,

 

the

 

pres-

sure

 

control

 

will

 

de-energize

 

the

 

contactor(s).

 

Operating

 

pressure

 

control

 

is

 

factory

 

set

 

at

 

5

 

psig.

      

It

 

is

 

recommended

 

that

 

the

 

steam

 

gen-

erator

 

not

 

be

 

operated

 

higher

 

than

 

5

 

PSIG.

Steam

 

supply

 

to

 

the

 

steambath

 

is

 

controlled

 

by

 

the

 

Digital

 

1

 

Temperature

 

Control

 

System

 

and

 

the

 

steam

 

solenoid

 

valve(s).

 

As

 

the

 

room

 

temperature

 

selected

 

by

 

the

 

owner/operator

 

decreases

 

below

 

the

 

set

 

point,

 

the

 

Digital

 

1

 

Control

 

will

 

energize

 

the

 

steam

 

solenoid

 

valve(s)

 

and

 

allow

 

steam

 

to

 

enter

 

the

 

steam

 

room.

 

Once

 

the

 

set

 

temperature

 

on

 

the

 

control

 

is

 

reached

 

at

 

the

 

sensor,

 

the

 

control

 

will

 

de-energize

 

the

 

steam

 

valve,

 

closing

 

the

 

valve

 

and

 

stopping

 

the

 

flow

 

of

 

steam

 

into

 

the

 

steam

 

room.

The

 

Digital

 

1

 

Kit

 

is

 

provided

 

with

 

Over

 

Temperature

 

Control.

 

Digital

 

1

 

monitors

 

the

 

room

 

temperature

 

inside

 

the

 

commercial

 

steambath.

 

If

 

the

 

room

 

temper-

ature

 

exceeds

 

the

 

set

 

point,

 

the

 

Digital

 

1

 

shuts

 

off

 

the

 

power

 

to

 

the

 

CU

 

Steambath

 

Generator,

 

shutting

 

steam

 

off.

 

CU-HL

 

can

 

also

 

send

 

a

 

signal

 

to

 

an

 

audible

 

alarm

 

(CU

 

Alarm

 

sold

 

separately).

The

 

pressure

 

in

 

the

 

generator

 

will

 

decrease

 

slightly

 

as

 

steam

 

leaves

 

the

 

generator

 

and

 

enters

 

the

 

steam

 

room.

 

The

 

pressure

 

control

 

will

 

energize

 

and

 

de-ener-

gize

 

the

 

contactor(s),

 

maintaining

 

the

 

set

 

pressure.

 

As

 

the

 

water

 

level

 

in

 

the

 

generator

 

decreases,

 

the

 

liquid

 

level

 

control

 

will

 

energize

 

the

 

water

 

solenoid

 

valve

 

on

 

and

 

off

 

and

 

maintain

 

proper

 

water

 

level.

Owners/operators

 

should

 

obtain

 

a

 

copy

 

and

 

familiarize

 

themselves

 

with

 

the

 

latest

 

edition

 

of

 

the

 

American

 

College

 

of

 

Sports

 

Medicine

Health/Fitness

 

Faculty

 

Standards

 

and

 

Guidelines,

 

or

 

a

 

similar

 

resource

 

and

 

reference

 

publication,

 

and

 

refer

 

to

 

those

 

guidelines

 

for

 

the

 

proper

 

and

 

safe

 

operation

 

of

 

a

 

spa

 

facility

 

including

 

steam

 

rooms.

The

 

owner/operator

 

has

 

the

 

responsibility

 

to

 

select

 

a

 

room

 

operating

 

temperature

 

meeting

 

guideline

 

requirements

 

for

 

steam

 

rooms.

Important

 

Optional

 

Equipment:

An

 

optional

 

control

 

circuit

 

transformer

 

provides

 

con-

trol

 

circuit

 

voltage

 

from

 

the

 

power

 

supply

 

voltage.

 

This

 

option

 

is

 

in

 

lieu

 

of

 

the

 

need

 

for

 

a

 

separate

 

con-

trol

 

circuit.

19

Summary of Contents for mr.steam CU Series

Page 1: ...tors Installation Operation Maintenance Manual Models CU360 through CU4500 Installation Operation Maintenance Manual _______________________________________ IMPORTANT LEAVE THIS MANUAL WITH THE OWNER...

Page 2: ...Mechanical Digital Blowdown Timers 28 29 30 Minute Room Timer 30 31 Trouble Shooting 32 34 Check PC Boards Probes Steam Solenoid Valve Digital 1 Control Heating Element 35 Element Replacement Instruct...

Page 3: ...closed with full walls door floor and ceiling 2 It is recommended that a gasketed door be used for heat sealing and steam containment Windows sky lights and the like that are part of the steam room sh...

Page 4: ...Steambath generator is provided with a WARNING sign This WARN ING is to be secured to the outside of the steam room on the steamroom door or adjacent to that door It s location must be such that all...

Page 5: ...n or the like 2 Do NOTinstall steambath generator outdoors or wherev er environmental conditions may effect the safety and or performance of the generator Do NOT install steambath generator in locatio...

Page 6: ...inches Shipping No KW Volume cu ft Size NPT Size NPT W L H Wt lbs CU360 9 400 1 4 1 20 30 38 230 CU500 12 500 1 4 1 20 30 38 230 CU750 18 750 1 4 1 20 30 38 230 CU1000 24 1000 1 4 1 20 30 38 230 CU12...

Page 7: ...ow 1 All dimensions are approximate 2 CU360 to CU1400 have electronic liquid level controls MM150 Liquid Level Control on CU2000 and larger models only 15 7 15 7 22 0 6 6 9 4 13 5 25 0 16 4 12 6 1 9 3...

Page 8: ...ly CU360 to CU1400 have electronic liquid level controls 2 Minimum Clear ance from Combustible Sur faces 1 above top of CU generator Front of CU generator suitable for alcove installation only Type of...

Page 9: ...rea Clearance 36 89 18 36 103 MM150 Service Area Clearance Service Area Clearance 24 180 Max 16 Access to service areas to be supplied by customer Access door must not be less than 30 wide x 78 high R...

Page 10: ...ce as required in accordance with Code 7 Provide unions as required to facilitate installa tion and disconnection of piping 8 Recheck all factory and field plumbing con nections for tightness WATER QU...

Page 11: ...am ooms us ac l c be lass o othe o heat es sta t mate als used o steam oom e closu e stall each steam head 2 ches abo e the loo ocate each steamhead a a om bathe seat a ea a d a a om t a c atte s as e...

Page 12: ...60 167 145 73 58 CU3000 72 200 174 87 70 CU4500 108 300 260 130 104 WIRING To avoid possible electric shock the steambath generator shall be suitably grounded in accordance with National Electric and...

Page 13: ...AGES 14 15 16 FOR DIAGRAMS Installer shall use a safety switch of ade quate capacity employing suitably rated circuit breakers or fuses between main electrical power source s and the generator Locatio...

Page 14: ...d room requires a Digital 1 and Solenoid Valve s CONTROL CIRCUIT WIRING DIAGRAM Digital 1 Temperature Control System and optional automatic blowdown assembly For Models CU360A to CU750A and CU1000AF3...

Page 15: ...00AB3 CU1000AC3 CU1250AB3 CU1250AC3 CU1400AB3 CU1400AC3 1 Larger rooms may require two or more steam solenoid valves in parallel 2 When generator services two rooms second room requires a Digital 1 an...

Page 16: ...the steam room at the location selected by the designer architect DO NOT LOCATE THE DIGITAL 1 and CU HTC SENSORS NEAR OR ABOVE THE STEAMHEAD S AS THIS MAY CAUSE DIRECT STEAM EMISSION TO INTERFERE WIT...

Page 17: ...lves and two steamheads CU2 D1 KIT CONSISTS OF Digital 1 Control factory installed on generator Digital 1 Sensor Two 3 4 Steam Solenoid Valves and 3 4 Steamhead Two Acrylic Shields one for each steamh...

Page 18: ...ided screws and nuts For one room installation use the upper blank 2 Connect the control wires to the bottom of the terminal block above the control The terminals are coded with the wire insulation co...

Page 19: ...will de energize to OFF When steam pressure reaches the operating pressure control setting the pres sure control will de energize the contactor s Operating pressure control is factory set at 5 psig I...

Page 20: ...d AM PM imprints for each day The time switch is set by push ing the captive trippers to the outer ring position for the entire period that the boiler is to be turned ON i e 2 hours to each tripper on...

Page 21: ...e closed Auto blowdown light should be OFF 3 Turn the override switch to permanent ON I On Off Switch pilot light and generator should be OFF Auto blowdown light should be ON Motorized drain valve rem...

Page 22: ...nst touch contact must be ensured by a proper mount ing When fitting the timer make sure that during normal operation it is impossible for the end user of the steam generator it was fitted in to remov...

Page 23: ...o be fully opened Main disconnect switch to be in ON position Generator switch to be in ON position Since generator will be empty water solenoid will be energized allowing the genera tor to fill with...

Page 24: ...switch to the OFF position and close water supply valve De energize wall mount ed safety switch Open blowdown valve s SLOWLY Pressure may still be in the generator 2 Discharge is complete when gauge g...

Page 25: ...INTENANCE INSTRUCTIONS To establish a good preventive maintenance program we suggest that the site equipment foreman engineer or owner operator familiarize themselves with these guidelines 1 Daily blo...

Page 26: ...d the glass outlet is pointing directly upward Verify top and bottom fit tings are threaded into the tapping the same number of turns distance A distance B 3 Remove glass packing nut friction washer d...

Page 27: ...to keep glass clean Use diluted acids such as Hydrochloric muriatic acid when regular cleaners do not seem to work Do not use wire brushes or any other abrasive materials which could scratch the glass...

Page 28: ...Due to the timer having one tripper for every 2 hours the boiler will need to be OFF a minimum 2 hours If less down time is needed the digital timer PN 103662 can be set to the minute SETTING TIME To...

Page 29: ...lay the boiler is currently running and if OFF is indicated the boiler is off blowing down Once one of the programs are started the indicator will automatically turn to the ON position and when one of...

Page 30: ...mercial Steambaths Electronic Interval Timer for MrSteam CU Commercial Steambaths Installation and Operating Manual 30 FUNCTIONALITY OF THE TIMESWITCH During the preset running time the timer energize...

Page 31: ...After the preset running time has elapsed the timer switches the connected steam solenoid off issuing short beeps for up to 15 seconds The value 0 00 is shown on the display and the colon stops flash...

Page 32: ...eating element Contactor chatters Defective PC board Check replace PC Board Generator floods Water feed solenoid Reverse solenoid connection installed backwards CU360 1400 Port 1 towards generator 2 t...

Page 33: ...Substitution of components or modification of wiring systems voids warranty and can lead to dangerous oper ating conditions Pulling off the purple wire from the board should cause the water solenoid...

Page 34: ...release pressure to zero 0 psig before resuming operation of steam bath generator STEP 8 Check to see that you have 120V at the contactor If you do not then one of your pressure controllers are trippe...

Page 35: ...e control voltage ON and turn the boiler switch ON Measure the voltage across L1 and L2 on the 104460 board The voltage should be approximately 110 VAC 2 On the 104460 board disconnect the wire from t...

Page 36: ...to a torque listed on the contactor ensure each nut holding the bus bars in place are torqued to 20 lb in Make sure all wires are clean and bright to assure good electrical contact 10 Open water valve...

Page 37: ...J Safety Valve K On Off Switch L Mechanical low water cutoff and feeder MM150 M Auxiliary low water cutoff probe LABEL FUNCTION CU360 1400 Typical Component Arrangement Front Right Side CU2000 4500 w...

Page 38: ..._______________________________________________________ ELECTRIC cont ________________________________________________________________________________ 99317 Fuse Block 480V ___________________________...

Page 39: ...____________ PRESSURE CONTROL _________________________________________________________ 99113R Operating Pressure Control 0 15 PSIG _________________________________________________________ 99290 Pres...

Page 40: ...A 90301 1 800 72 STEAM 2021 Mr Steam and des AirTempo AromaFlo AutoFlush AutoSteam AudioWizard Butler Package ChromaSteam Clean Steam Every Time Club Therapy Digital 1 Express Steam From Bathroom to S...

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