Fayat CC424CHF Instruction Manual Download Page 101

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Maintenance - Maintenance schedule

4812159501_D.pdf

2018-04-12

Maintenance - Maintenance schedule

Service and maintenance points

Fig. Service and maintenance points

6, 7

Engine oil

Coolant

17. Steering joint

Engine oil

Coolant

17. Steering joint

Oil filter

10. Air cleaner

18. Seat bearing

Oil filter

10. Air cleaner

18. Seat bearing

Fuel filter

11. Refueling point

19. Rubber element

Fuel filter

11. Refueling point

19. Rubber element

Hydraulic filter

12. Scrapers

20. Battery

Hydraulic filter

12. Scrapers

20. Battery

Hydraulic fluid level

13. Water tank(s), filling

21. Pivot bearing

Hydraulic fluid level

13. Water tank(s), filling

21. Pivot bearing

Hydraulic fluid, filling

14. Watering system

22. Cab, air filter

Hydraulic fluid, filling

14. Watering system

22. Cab, air filter

Hydraulic tank cap

15. Drum gear/Wheel gear

23. Cab, AC

Hydraulic tank cap

15. Drum gear/Wheel gear

23. Cab, AC

Hydraulic fluid cooler

16. Drum oil

24. Edge cutter

Hydraulic fluid cooler

16. Drum oil

24. Edge cutter
25. Wheel

25. Wheel

General

Periodic maintenance should be carried out after the
number of hours specified. Use the daily, weekly etc.
periods where number of hours cannot be used.

Summary of Contents for CC424CHF

Page 1: ...ns QSB 4 5 IIIA T3 Cummins QSB 4 5 IIIB T4i Cummins QSB 4 5 IIIB T4i Serial number Serial number 10000321xxA009398 020128 10000321xxA009398 020128 10000346xxA011450 020102 10000346xxA011450 020102 100...

Page 2: ......

Page 3: ...onditioning 9 Edge cutter compactor 9 Working lights Xenon 10 Special instructions 11 Standard lubricants and other recommended oils and fluids 11 Higher ambient temperatures above 40 C 104 F 11 Lower...

Page 4: ...ption 23 Diesel engine 23 Electrical system 23 Propulsion system 23 Brake system 24 Steering system 24 Vibration system 24 Cab 24 ROPS 24 Identification 25 Product and component plates 25 Product iden...

Page 5: ...tor help Workmode 47 Instruments and controls cab 48 Function description of instruments and controls in the cab 49 Using the cab controls 50 Defroster 50 Heat 50 AC ACC 50 Electrical system version 1...

Page 6: ...choice via the button set 62 Alarm descriptions 63 Driving 63 Operating the roller 63 Combi machines 65 Interlock Emergency stop Parking brake Check 66 Pivotal steering Optional 67 Edge cutting Option...

Page 7: ...with jack 76 Unlocking the articulation 77 Towing Recovering 77 Short distance towing with the engine running 78 Short distance towing when the engine is inoperative 79 Towing the roller 79 Trailer ey...

Page 8: ...5 Coolant level Check 96 Fuel tank Refueling 96 Hydraulic reservoir Check fluid level 97 Water tank Std Filling 97 Sprinkler system Drum Check 98 Cleaning the coarse filter 98 Sprinkler system Drum Cl...

Page 9: ...3 Edge cutter Optional Lubrication 113 Maintenance measures 500 h 115 Hydraulic fluid cooler Checking Cleaning 115 Air cleaner Checking Change the main air filter 115 Backup filter Change 116 Air clea...

Page 10: ...el gear Checking the oil level Filling the oil 127 Hydraulic filter Change 127 Hydraulic reservoir cap Check 128 Rubber elements and attachment screws Check 129 Seat bearing Lubrication 129 Cab Fresh...

Page 11: ...eel gear Oil change 138 Wheel gear Checking the oil level Filling the oil 139 Hydraulic filter Change 139 Hydraulic reservoir Fluid change 140 Watering system Draining 141 Water tank Cleaning 141 Stee...

Page 12: ...e 4812159501_D pdf 2018 04 12...

Page 13: ...ation amplitudes that are optimized for this purpose It is also possible to compact granular soil material such as sand and gravel Warning symbols WARNING Marks a danger or a hazardous procedure that...

Page 14: ...e and before carrying out any maintenance Replace immediately the instruction manuals if lost damaged or unreadable Replace immediately the instruction manuals if lost damaged or unreadable Ensure goo...

Page 15: ...ngine manual Additional instructions for the engine can be found in the manufactuer s engine manual Specific maintenance and checks on diesel engines must be carried out by the engine supplier s certi...

Page 16: ...Introduction 4812159501_D pdf 2018 04 12 4...

Page 17: ...de the edge if the substrate does not have full bearing strength or is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that influence the...

Page 18: ...ns to the roller that could affect safety Changes are only to be made after written approval has been given by Dynapac 18 Avoid using the roller before the hydraulic fluid has reached its normal worki...

Page 19: ...e edge if the substrate does not have full bearing strength or is close to a slope Never operate with roller outside the edge if the substrate does not have full bearing strength or is close to a slop...

Page 20: ...se the hammer on the rear right post and break the rear window It is recommended that ROPS Roll Over Protective Structure or a ROPS approved cab is always used when driving on slopes or unsafe ground...

Page 21: ...tion The system must be re filled with an approved refrigerant by authorized personnel when necessary See decal on or in the vicinity of the installation Edge cutter compactor Fig Edge cutter compacto...

Page 22: ...rk on the lighting should only be conducted by an authorized electrician and with the primary voltage disconnected Contact a Dynapac dealer Warning environmentally hazardous waste Warning environmenta...

Page 23: ...ever maximum 50 C 122 F the following recommendations apply The diesel engine can be run at this temperature using normal oil However the following fluids must be used for other components Hydraulic s...

Page 24: ...directly at the fuel tank cap or into exhaust pipe This is particularly important when using a high pressure cleaner Never aim the water jet directly at the fuel tank cap or into exhaust pipe This is...

Page 25: ...ect the negative cable to the negative terminal on the dead battery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage...

Page 26: ...Special instructions 4812159501_D pdf 2018 04 12 14...

Page 27: ...2 5 m s specified in the same directive Limit is 5 m s Noise level The noise level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for t...

Page 28: ...cause the machine to topple at smaller slope angles than those specified here Dimensions side view Dimensions mm in Dimensions mm in A Wheel base 3690 145 A Wheel base 3690 145 D Diameter drum 1300 5...

Page 29: ...ical 2345 92 3 R1 Turning radius outer R1 Turning radius outer CC424CHF CC4200C 4955 195 CC424CHF CC4200C 4955 195 CC524CHF CC5200C 6070 239 CC524CHF CC5200C 6070 239 R2 Turning radius inner R2 Turnin...

Page 30: ...capacity Compaction data Compaction data Static linear load Front Rear Static linear load Front Rear CC424CHF CC4200C 29 5 kg cm 1100 kg wheel CC424CHF CC4200C 29 5 kg cm 1100 kg wheel 165 pli 165 16...

Page 31: ...110 hp Power output SAE J1995 2200 rpm 82 kW IIIA T3 IIIB T4i 110 hp 93 kW IIIA T3 125 hp 93 kW IIIA T3 125 hp 97 kW IIIB T4i 130 hp 97 kW IIIB T4i 130 hp 113 kW IIIA T3 152 hp 113 kW IIIA T3 152 hp 1...

Page 32: ...irection lights front 21 BA15s Side lights 5 SV8 5 Side lights 5 SV8 5 Brake Position lights 21 5 BAY15d Brake Position lights 21 5 BAY15d Direction lights rear 21 BA15s Direction lights rear 21 BA15s...

Page 33: ...escribed in this manual is an AC ACC type Automatic Climate Control ACC is a system that maintains the set temperature in the cab provided windows and doors are kept closed The system contains fluorin...

Page 34: ...0 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100...

Page 35: ...bo VFT and crankcase ventilation system with highly efficient coalesching filters ceEGR External Cooled EGR electronically controlled DOC Diesel Oxidation Catalyst VFT Variable Flow turbocharger el co...

Page 36: ...rned In some markets the machine is also equipped with an emergency steering system either manually or electro hydraulically Vibration system The vibration system is a hydrostatic system in which a hy...

Page 37: ...etermines whether the modification could result in the approval according to the ROPS standard becoming invalid Identification Product and component plates 1 2 2 3 4 4 1 Product plate Product Identifi...

Page 38: ...front left side of the frame beside the steering joint The plate specifies among other things the manufacturers name and address the type of machine the PIN Product Identification Number serial numbe...

Page 39: ...ngine The plates specify the type of engine serial number and the engine specification Please specify the engine serial number when ordering spares Refer also to the engine manual On certain machines...

Page 40: ...700904083 17 Diesel fuel 4700991658 4811000345 6 Warning Edge cutter 4700904083 17 Diesel fuel 4700991658 4811000345 7 Warning Locking 4700908229 4812125363 18 Fixing point 4700382751 7 Warning Lockin...

Page 41: ...ith pivotal steering 4700903423 Warning Rotating engine components Keep your hands at a safe distance 4700903424 Warning Hot surfaces in the engine compartment Keep your hands at a safe distance 47009...

Page 42: ...en lifting Read the instruction manual 4812125363 Warning Locking The articulation must be locked during transport and lifting but be open during operation Read the instruction manual 4700904165 Warni...

Page 43: ...ydraulic fluid Biological hydraulic fluid Diesel fuel Hydraulic fluid Biological hydraulic fluid Diesel fuel Bio hydraulic fluid PANOLIN Fuel with low sulphur content IIIB T4i Bio hydraulic fluid PANO...

Page 44: ...rease sprinkler timer 29 Gear position switch 6 Button set 18 Auto sprinkler AWC 30 Edge cutter Up Down 6 Button set 18 Auto sprinkler AWC 30 Edge cutter Up Down 7 Central warning indicator 19 Decreas...

Page 45: ...vated via the steering column switch 9 Main beam indicator Shows main beam activated Activated via the steering column switch 10 Amplitude selector high amplitude Activation produces high amplitude Lo...

Page 46: ...osition and read the speed on the display 30 24 Rpm switch diesel engine Three position switch for idling LO intermediate speed MID and working speed HI NOTE The lever must be in neutral LO when start...

Page 47: ...imbing capacity during vibratory compaction Position 1 Used for maximum hill climbing capacity during vibratory compaction Position 2 Normal position Position 2 Normal position Position 3 Used for max...

Page 48: ...by depressing the switch 35 Sprinkler combi wheel Activate the emulsion sprinkler for combi wheels by depressing the switch 36 Service socket Diagnostic socket Gateway is connected here to read the C...

Page 49: ...r pump 2 Panic sprinkling Panic sprinkling of both drums Push the button to get full flow on sprinkler pump 3 4 Offset left right The left button moves the rear drum to the left the right button to th...

Page 50: ...er pump 3 4 Offset left right The left button moves the rear drum to the left the right button to the right Always stop in neutral and to switch to the other side press once again Steady light in work...

Page 51: ...screen choice is made the display will switch over to main screen This screen gives an overview and is kept during work The speed is shown in the middle of the screen The engine speed vibration frequ...

Page 52: ...rns 1 step at once Pressing the button approx 2 sec displays the main menu again Exit Return button returns 1 step at once Pressing the button approx 2 sec displays the main menu again Fig Temperature...

Page 53: ...ngine functions The message which consists of an SPN and FMI code can be interpreted via the engine supplier error code list The alarm message shown is acknowledged by pressing the OK button on the di...

Page 54: ...aulic fluid temperature If this symbol is shown the hydraulic fluid is too hot Do not drive the roller allow the fluid to cool by running the engine on idle and then locate the fault Warning symbol hy...

Page 55: ...ARM Saved Logged engine alarms MACHINE ALARM Saved Logged machine alarms These alarms come from the other systems on the machine MAIN MENU In the main menu it is also possible to change some user and...

Page 56: ...018 04 12 USER SETTINGS Users can change the light settings choose between the Metric or Imperial system and set warning sounds On Off Adjustment of the light and contrast settings on the display incl...

Page 57: ...kler pumps are to be activated to water the drum s If the machine is fitted with accessories e g a Chip spreader the settings for these can also be changed WORKMODE SETTINGS This section is protected...

Page 58: ...ck and speed potentiometer TX Program only used to change software in the display and requires special equipment and know how EDC CALIBRATION To calibrate move the joystick fully forward F and press i...

Page 59: ...missing conditions must be set before it is possible to start the machine Conditions that must be set Activated P brake Selector lever in neutral Speed selector for diesel engine in low Low idling not...

Page 60: ...Machine description 4812159501_D pdf 2018 04 12 Instruments and controls cab 14 Radio CD 8 1 2 3 4 5 6 7 Fig Cab roof front Fig Right rear cab post 15 48...

Page 61: ...that fresh air comes into the cab Pressing the bottom closes the damper so that the air recirculates inside the cab 5 Front wiper switch Press to operate the front screen wiper 5 Front wiper switch Pr...

Page 62: ...f necessary turn down the heat and fan speed AC ACC NOTE When using AC ACC all the windows must be closed for the system to work efficiently To quickly reduce the temperature in the cab adjust the fol...

Page 63: ...5 20A 1 Main relay F1 1 5A 5 Power group 3 Main ECU F1 5 20A 2 Supply Main ECU I O unit Display F1 2 5A 6 Power group 4 Main ECU F1 6 20A 2 Supply Main ECU I O unit Display F1 2 5A 6 Power group 4 Ma...

Page 64: ...2 Display A13 Diagnostic socket engine X22 5A F10 Sprinkler pump 2 10A F3 Power group 1 Main ECU Power for frequency sensor 10A F11 24 12V converter 12V socket cab 10A F3 Power group 1 Main ECU Power...

Page 65: ...be disconnected when the engine is running Connect the correct polarities ground to the battery The cable between the battery and the alternator must not be disconnected when the engine is running Ma...

Page 66: ...15A 4 Cab fan 15A 4 Cab fan 15A 5 Windscreen wiper washers front 10A 5 Windscreen wiper washers front 10A 6 Windscreen wiper washers rear 10A 6 Windscreen wiper washers rear 10A 7 Reserve 7 Reserve 8...

Page 67: ...l panel adjustments 1 2 3 Fig Operator position 1 Locking lever transverse travel 2 Locking lever rotation 3 Locking lever steering column angle The control unit has three adjustment options transvers...

Page 68: ...djusted as follows Length adjustment 1 Weight adjustment 2 Back support angle 3 Always make sure that the seat is secure before beginning operation Always make sure that the seat is secure before begi...

Page 69: ...can be adjusted as follows Length adjustment 1 Height adjustment 2 Seat cushion inclination 3 Backrest inclination 4 Armrest inclination 5 Lumbar support adjustment 6 Always ensure that the seat is lo...

Page 70: ...ition key 1 to position I the start screen will be shown in display 4 6 5 3 Fig Status screen 3 Fuel level 4 Water level 5 Hour meter 6 Voltmeter Check that the voltmeter 6 shows at least 24 volts and...

Page 71: ...or stands up a buzzer will go on until the parking brake is activated If the parking brake is activated the diesel engine will not stop if the forward reverse lever is moved out of neutral The diesel...

Page 72: ...positions Pull in the rails when driving close to walls or other obstacles and when transporting the machine Release the locking knob 3 set the the railings in the required position and relock in posi...

Page 73: ...er of the display While preheating of diesel engine is running the symbol grid heater is shown in the center of the display Do not run the starter motor for too long max 30 seconds If the engine will...

Page 74: ...kling If the machine and drums are in off set mode switch to work mode and reset before loading the machine on a truck This is indicated by a warning in the display If the machine and drums are in off...

Page 75: ...e manual Warning light engine temperature If the lamp comes on the engine is too hot Stop the engine immediately and locate the fault Refer also to the engine manual Warning lamp hydraulic fluid tempe...

Page 76: ...button for the wheel sprinklers to water the tires Machine with gear change in separate spring return switch gear position switch Fig Control panel 1 Gear position switch 2 Forward Reverse lever 2 1...

Page 77: ...rse lever 2 forwards or backwards depending on which direction of travel is required The speed increases as the lever is moved away from the neutral position Combi machines Inspect the tire treads fro...

Page 78: ...seconds the engine switches off and the brakes are activated Check the function of the emergency stop by pressing the emergency stop button when the roller is moving slowly forwards backwards Check in...

Page 79: ...ide or engine manual Edge cutting Optional 1 2 Figure Switch 1 Edge cutter compactor Up Down 2 Sprinkler edge cutter compactor The machine must be running to activate the edge cutter compactor When th...

Page 80: ...the button for the Working mode 4 Manual or automatic vibration activation deactivation is selected using button 1 In the manual position the operator has to activate the vibration via the bottom lef...

Page 81: ...ing amplitude The amplitude setting must not be change when vibration is in operation Switch the vibration off and wait until vibration stops before changing amplitude By pressing button 1 high amplit...

Page 82: ...For emergency braking press the emergency stop 1 hold the steering wheel firmly and be prepared for a sudden stop The engine stops For emergency braking press the emergency stop 1 hold the steering w...

Page 83: ...cab Also see maintenance instructions Keep in mind that there is a risk of freezing during the winter Drain the water tanks pumps and water lines Fill antifreeze in the engine cooling system and the w...

Page 84: ...Operation 4812159501_D pdf 2018 04 12 72...

Page 85: ...e to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Dismantle the battery batteries from the machine clean the outside...

Page 86: ...ument panel Cover the entire roller with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the roller indoors and ideally in a building where the temperature is con...

Page 87: ...lock them Locking the articulation 1 2 Fig Steering joint lock locked 1 Lock handle 2 Locking dowel Articulation must be locked to prevent inadvertent turning before lifting the roller Articulation mu...

Page 88: ...ight refer to the hoisting plate on the roller 1 Figure Roller lifted with jack 1 Lifting plate 2 Jack 3 Marking 2 3 3 Lifting the roller with jack The machine s gross weight is specified on the hoist...

Page 89: ...ig Steering joint lock open 1 Lock handle 2 Locking dowel Remember to restore the steering joint lock on the steering joint to open before operating Remember to restore the steering joint lock on the...

Page 90: ...ber of turns to the left counter hold on the overflow valve 2 After releasing the hexagonal nut A screw in the adjusting screw B with a hex key until it touches the pin C and then turn an additional t...

Page 91: ...raked by the towing vehicle A towing bar must be used as the roller has no brakes When towing recovering the roller must be braked by the towing vehicle A towing bar must be used as the roller has no...

Page 92: ...able If not tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes place Never lash over the machine s articulated joint nor ove...

Page 93: ...ight and left sides 4 rubber 4 rubber The lashings permitted distance interval in meters The lashings permitted distance interval in meters 1 3 Double lashings LC at least 1 7 tonnes 1700 daN STF 300...

Page 94: ...east 300 kg 300 daN The lashings are re tightened as required Each of lashings 1 3 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machin...

Page 95: ...perate the F R lever with care 12 Test the brakes Remember that the braking distance will be longer if the hydraulic fluid is cold 12 Test the brakes Remember that the braking distance will be longer...

Page 96: ...ing instructions Summary 4812159501_D pdf 2018 04 12 21 When recovering Refer to the relevant section in the Instruction Manual 21 When recovering Refer to the relevant section in the Instruction Manu...

Page 97: ...to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered b...

Page 98: ...Preventive maintenance 4812159501_D pdf 2018 04 12 86...

Page 99: ...ee the Special instructions chapter or consult Dynapac ENGINE OIL Air temperature 15 C 50 C 5 F 122 F Dynapac Engine oil 200 P N 4812161855 5 liters P N 4812161856 20 liters ENGINE OIL Air temperature...

Page 100: ...ter P N 4812161854 5 liters COOLANT Anti freeze protection down to about 37 C 34 6 F Dynapac coolant 100 mixed 50 50 with water P N 4812161854 5 liters Maintenance symbols Engine oil level Air filter...

Page 101: ...lic filter 12 Scrapers 20 Battery 4 Hydraulic filter 12 Scrapers 20 Battery 5 Hydraulic fluid level 13 Water tank s filling 21 Pivot bearing 5 Hydraulic fluid level 13 Water tank s filling 21 Pivot be...

Page 102: ...l level Refer to the engine manual 9 Check the engine coolant level 9 Check the engine coolant level 5 Check the hydraulic reservoir level 5 Check the hydraulic reservoir level 11 Refuel 11 Refuel 13...

Page 103: ...pressure Check that hoses and connections are tight Check that hoses and connections are tight Every 250 750 1250 1750 hours of operation Refer to the contents to find the page number of the sections...

Page 104: ...ne s instruction manual 500 h or once every 6 months 1 2 Change the diesel engine oil and oil filter See the engine s instruction manual 500 h or once every 6 months 3 Replace fuel filter Refer to the...

Page 105: ...filter Refer to the engine manual 3 Replace fuel filter Refer to the engine manual 3 Replace fuel prefilter Refer to the engine manual 3 Replace fuel prefilter Refer to the engine manual 16 Change the...

Page 106: ...r to engine manual only applies to IIIB T4i 3 Replace fuel filter Refer to the engine manual 3 Replace fuel filter Refer to the engine manual 3 Replace fuel prefilter Refer to the engine manual 3 Repl...

Page 107: ...monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Diesel engine Check oil level 2 Fig Engine compartment 1 Dipstick...

Page 108: ...the coolant Also check that the air has unobstructed passage through the reservoir Flush the system every other year and change the coolant Also check that the air has unobstructed passage through th...

Page 109: ...er tank 1 Tank cap 1 The filler cap is on the rear left side of the front frame The machine can also be fitted with refilling on both sides When quick filling on a machine with two filling pipes loose...

Page 110: ...ump optional 1 4 6 5 To clean the coarse filter 1 open the drain cock 3 on the filter and allow any dirt to run out If necessary close the cock 2 and clean the filter and filter housing Check that the...

Page 111: ...check that it works Wear protective goggles when working with compressed air Wear protective goggles when working with compressed air Sprinkler system Drum Cleaning of sprinkler nozzle 3 2 Figure Noz...

Page 112: ...up Inspect the tire treads from time to time to ensure that no asphalt has stuck to the tires This can happen before the tires have warmed up Fluids that are flammable or detrimental to the environme...

Page 113: ...ntake to the pump by moving the plastic clamp to the left and pulling the white plastic adapter from the pump housing Open the valves in the ends of the sprinkler ramps Allow the fluid to run out and...

Page 114: ...ify draining and where appropriate replacement to a reserve pump option 2 Figure Outer scrapers 1 Release arm 2 Scraper blade 3 Adjusting screw 1 3 Scrapers spring action Check Make sure that the scra...

Page 115: ...in from the drum on the same side as the screw Adjust the scraper bracket in or out on the other side so that there is an equal gap between the scraper blade and drum and tighten the retaining unit 1...

Page 116: ...compounds it can be better if the scraper blades 1 are only in light contact with the tires The contact is adjusted with the screw on the back of the scraper bracket 2 Fig Wheel scrapers 1 Scraper bla...

Page 117: ...outer pin and pull the axle straight out The scrapers must be hooked in the release locking hook to avoid risking that they drop down to the ground When refitting after inspection etc the scraper must...

Page 118: ...Maintenance 10h 4812159501_D pdf 2018 04 12 106...

Page 119: ...entilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poiso...

Page 120: ...filter 1 Drain plug 2 Hand pump 1 2 Unscrew the drain plug 1 at the bottom of the fuel filter With the aid of the secondary hand operated pump make certain that all sediment comes out See Cummins serv...

Page 121: ...Recommended pressure See Technical Specifications The figure shows the position of the air valve on the outer tires Fig Inner wheels 1 Air valve 1 The figure shows the position of the air valve on the...

Page 122: ...Maintenance 50h 4812159501_D pdf 2018 04 12 110...

Page 123: ...air extraction if the engine is run indoors Risk of carbon monoxide poisoning Hydraulic fluid cooler Checking Cleaning 3 Figure Cooler 1 Charge air cooler 2 Water cooler 3 Hydraulic fluid cooler 4 Coo...

Page 124: ...ecting the battery always connect the positive cable first When disconnecting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first...

Page 125: ...he sight glass this indicates that the refrigerant level is too low Stop the unit to avoid risking damage Fill up with refrigerant The refrigerant circuit is only to be worked on by authorized compani...

Page 126: ...Maintenance measures 250 h 4812159501_D pdf 2018 04 12 114...

Page 127: ...ter cooler 3 Hydraulic fluid cooler 4 Cooler grill 1 4 2 The water and hydraulic fluid coolers are accessible when the cooler grill 4 is removed Make sure that the air flow through the cooler is unobs...

Page 128: ...insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned dow...

Page 129: ...re intact Inspect the entire hose system all the way to the engine Diesel engine Oil change The engine s oil drain plug is located under the rear frame on the machine on the right side The drain plug...

Page 130: ...witch off the engine Check the dipstick to ensure that the engine oil level is correct Refer to the engine manual for details Top up with oil if necessary to the max mark on the dipstick Engine Replac...

Page 131: ...well sealed Drum oil level Inspection filling Fig Drum vibration side 1 Filler plug 2 Level plug 2 1 Position the roller with the filler plug 1 the large plug at the highest point in its rotation Wipe...

Page 132: ...d that the chain is a vital part of the steering mechanism Remove the cover 5 to access the lubrication nipple 1 Lubricate the operator seat slew bearing with three strokes of a hand operated grease g...

Page 133: ...monoxide poisoning Air cleaner Checking Change the main air filter Change the air cleaner s main filter when the warning lamp on the display lights when the diesel engine is operating at full speed C...

Page 134: ...r Cleaning Wipe clean on both sides of the outlet pipe Outer edge of outlet pipe Inner edge of outlet pipe Wipe clean the inside of the cover 2 and the filter housing 5 See the previous illustration W...

Page 135: ...in oil for environmentally correct handling Deliver the drain oil for environmentally correct handling Fill with fresh engine oil see Lubricant specification or the engine manual for the correct grade...

Page 136: ...r The fuel filter is placed on the left side of the engine compartment Unscrew the bottom and drain off any water and then replace the filter unit Figure Engine compartment right side 1 Fuel filter 1...

Page 137: ...tacle that holds at least 20 liters 5 3 gal under the drain plug Remove the drain plug 1 Allow all the oil to drain out and refit the plug Deliver the drain oil to environmentally correct handling Del...

Page 138: ...hnical specifications Use transmission oil see lubricant specifications Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs Wheel gear Oil change Fig Whee...

Page 139: ...ches up to the lower edge of the plug hole Clean and refit the plugs Hydraulic filter Change Remove the filter 1 and deliver to special waste handling This is a single use filter and cannot be cleaned...

Page 140: ...front left side 1 Hydraulic reservoir cap 1 Turn up the machine so that the tank cap is accessible from the left side of the machine Unscrew and make sure that the reservoir cap is not clogged Air mu...

Page 141: ...at the chain is a vital part of the steering mechanism Remove the cover 5 to access the lubrication nipple 1 Lubricate the operator seat slew bearing with three strokes of a hand operated grease gun C...

Page 142: ...ab 1 Condensor element 2 Drying filter 1 Regular inspection and maintenance is necessary to ensure satisfactory long term operation Clean all dust from the condenser element 1 using compressed air Blo...

Page 143: ...igerant The refrigerant circuit is only to be worked on by authorized companies The refrigerant circuit is only to be worked on by authorized companies Steering hitch Tightening Fig Steering hitch 1 N...

Page 144: ...Maintenance 1000h 4812159501_D pdf 2018 04 12 132...

Page 145: ...bon monoxide poisoning Air cleaner Checking Change the main air filter Change the air cleaner s main filter when the warning lamp on the display lights when the diesel engine is operating at full spee...

Page 146: ...r Cleaning Wipe clean on both sides of the outlet pipe Outer edge of outlet pipe Inner edge of outlet pipe Wipe clean the inside of the cover 2 and the filter housing 5 See the previous illustration W...

Page 147: ...in oil for environmentally correct handling Deliver the drain oil for environmentally correct handling Fill with fresh engine oil see Lubricant specification or the engine manual for the correct grade...

Page 148: ...ent Start the engine and check that the filter is well sealed Fuel tank Cleaning Fig Fuel tank 1 Oil drain pump 1 It is easiest to clean the tank when it is almost empty A drain plug is placed under t...

Page 149: ...tacle that holds at least 20 liters 5 3 gal under the drain plug Remove the drain plug 1 Allow all the oil to drain out and refit the plug Deliver the drain oil to environmentally correct handling Del...

Page 150: ...hnical specifications Use transmission oil see lubricant specifications Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs Wheel gear Oil change Fig Whee...

Page 151: ...ches up to the lower edge of the plug hole Clean and refit the plugs Hydraulic filter Change Remove the filter 1 and deliver to special waste handling This is a single use filter and cannot be cleaned...

Page 152: ...goggles Open left engine compartment The drain plug valve is in the area under the hydraulic tank Place a receptacle that holds at least 50 liters 13 2 gal under the engine compartment Make sure that...

Page 153: ...tank This can be used to drain both the tank and parts of the pump system The water hoses are connected to the pump with quick couplings 4 to simplify draining and where appropriate replacement to a r...

Page 154: ...or play in the steering joint Cab Fresh air filter Replacing Fig Cab front 1 Fresh air filter x1 2 Screw x2 2 2 1 There is one fresh air filter 1 placed on the front of the cab Remove the protective c...

Page 155: ...age from the cooling unit is unobstructed so that condensation does not accumulate inside the unit Air conditioning Optional Drying filter Inspection With the unit in operation check using the sight g...

Page 156: ...g Risk of being crushed when the steering is operated Switch off the engine and activate the parking brake before lubricating Nobody must be allowed near the steering joint when the engine is running...

Page 157: ......

Page 158: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com...

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