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FARMTECH FDD 3000, Manual

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FARMTECH FDD 3000 Manual Download Page 92

 

 

E.  Maintenance and Repair 

E.1. Main Maintenance Points and Variable-Speed Transmission 

 

D.1.1 Main Maintenance Points: 

 

The points to be regularly maintained and lubricated on your 
grain drill are listed below. 

 

D.1.1.1. Slope Adjustment Jacks: 

 

Each jack has 4 greasers and there are 8 greasers in total (on 
the left). 

 

 

D.1.1.2.  Transmission Chains: 

 

 

 

Slope Adjustment Jack 

Greaser Positions 

There are 6 sets of chains/gears in models with fertilizer and 
3 in models without fertilizer at the right and left edges and 
inside the chassis (bottom left) and chain housings (bottom). 

 

 

 

 

Clutch Greasers and 

Transmission Chain 

 

 

 

Depth Adjustment Lift 

Connection Shaft Greaser 

Summary of Contents for FDD 3000

Page 1: ......

Page 2: ...from this agricultural machine you purchased Theproductyouhavepurchasedisundertheguaranteeofourcompanyfor 1year Pleaseensure youcompletethewarranty installationcertificateprovideinthebackofthismanual...

Page 3: ...Last Name Address Telephone Machine Model Delivery Date Authorized Deliverer Has the final inspection of the product been carried out Yes No Have the initial settings been made Yes No Has the initial...

Page 4: ...4 Machine Sections A 4 1 Box Part A 4 1 1 Screens A 4 1 2 Automatic Box Covers A 4 1 3 Separators A 4 1 4 Hoppers A 4 1 5 Variable Speed Transmission A 4 1 6 Tool Box Tool Kit A 4 2 Frame part A 4 3 D...

Page 5: ...ositions of Coulters C 2 3 Depth Adjustment Rings C 2 4 Seeding Depth Adjustment C 3 Slope Adjustment Jacks and Pressure Wheel Height Adjustment C 3 1 Slope Adjustment Jacks C 3 2 Pressure Wheel Heigh...

Page 6: ...la Transmission Spread Amounts Table E Maintenance and Repair D 1 Main Maintenance Points and Variable Speed Transmission D 1 1 Main Maintenance Points D 1 1 1 Slope Adjustment Jacks D 1 1 2 Transmiss...

Page 7: ...gns READ THE USER MANUAL Read the user manual carefully before using STOP THE ENGINE AND REMOVE THE IGNITION KEY Stop the tractor and remove the ignition key before the maintenance repair CRASHING HAZ...

Page 8: ...AND JAMMING HAZARD Do not insert your hand into the moving parts during operation MARKER CRASH HAZARD Do not stand on the lowering lifting and forward route of the markers Do not approach the moving m...

Page 9: ...ting mechanisms that may cause accidents and injuries on the machine in case failing to follow the instructions CRASHING HAZARD Do not approach the tractor and equipment during operation Do not stand...

Page 10: ...ll over protective structure RPOS The ratio of the accidents and roll overs resulting with death by using the tractors without ROPS are significantly higher compared to the tractors having it Thus the...

Page 11: ...oint of the articulated shaft at least until the center When fitting the shaft the side with tractor picture must be fitted to the power take off Shaft spacing covering margin must be at least 10 15 c...

Page 12: ...the circuit is not under pressure before removing the hydraulic pipes The oil under pressure may have high temperature and kinetic energy In order to avoid severe injuries shield protective goggles a...

Page 13: ...cular to the slope and the parking brake must be pulled The tractor stopped after parking must be left in the lowest reverse gear in downward slopes and in the highest forward gear in upward slopes de...

Page 14: ...steps to be taken A F L R E P A Air F Fuel L Lubricant R Radiator E Electrical equipment P Precaution 53 Necessary electrical system parking light braking light etc must be available and operable to d...

Page 15: ...ltural machine that you will carry behind your tractor is 3 00 m for highways If the equipment you are using is wider and there is no option of folding to bring in travel position do not use the machi...

Page 16: ...tions functions will be reversed too Accident hazard Lower the machine on the ground if you are going to do work on hydraulic unit Reduce the pressure by draining the oil inside the unit and stop trac...

Page 17: ...spread norm of 2 kg 400 Ha seeds per hectare Under dry and slightly mellow soil conditions With a seeding depth of 0 5 8 cm With minimum seed fertilizer filling due to its high box capacity In a well...

Page 18: ...1650 kg 1530 kg Minimum Power Requirement 65 hp 65 hp Maximum Seeding Speed 18 km h 18 km h Maximum Working Speed 4 5Ha 4 5Ha Harrow Breakage Protection Standard Standard Seed and Fertilizer Level Ga...

Page 19: ...ngth incl excl Tow Bar 209 376 cm 209 376 cm Empty Weight 1920 kg 1850 kg Minimum Power Requirement 75 hp 75 hp Maximum Seeding Speed 18 km h 18 km h Maximum Working Speed 4 5 kg h 4 5kg h Harrow Brea...

Page 20: ...awbar System A 4 1 Box Part A 4 1 1 Screens Box part ensures the distribution of the seeds and fertilizers to be spread on the field following transportation in a desired row spacing and amount Main s...

Page 21: ...ly opening box cover without the need of physical force The box covers are opened by using the release handle on the sides The covers released from the locking mechanism to which they are connected wi...

Page 22: ...m area of your drill as well as preventing the accumulation of the seeds in the center due to vibration are equipped Separators can be demounted by removing the single nut at the bottom in case of mai...

Page 23: ...e adjusted as desired It consists of slide cover sheave gear throttle valve springs stroke shaft throttle control pin and seed cell parts which play role in performing its duty 1 seed and 1 fertilizer...

Page 24: ...nsmission is equipped on the box to control the seed and fertilizer hoppers and the amount of the seed and fertilizer to be spread seeding norm is adjusted by changing the position of the adjusting ar...

Page 25: ...n the rear side of the frame where roller and lightweight 4 wheel trailers can be coupled with a maximum vertical and horizontal bearing capacity of 200 kg The loading platforms must be switched to pa...

Page 26: ...on of the grain drill with the tractor At the same time this part which also providing the adjustment of the parallelism of the machine to the ground can be folded by bringing it to vertical position...

Page 27: ...t jacks The coulter frame can change the front and rear slope by the extension and contraction of the slope adjusting jacks that are connected to the upper section All the pressure wheels on the coult...

Page 28: ...laced between them Jack has a scale showing the extension distance Hence the working lengths of the jacks can be equalized after maintenance Stroke limiters are positioned on the sides of the jacks to...

Page 29: ...ed from the soil Conversely they enable seed and fertilizer flow when the coulters are switched to seeding position As it can be seen from this function clutch mechanism is the part that transfers the...

Page 30: ...from the wheel to be transferred to the variable speed transmission or stopping the progressing motion The position of the triggering point can be changed according to the user requirements To enable...

Page 31: ...tilizer loading The height of the loading platform from the ground is 88 cm The platform height was determined to consider the average base height of the agricultural trailers with capacity of 4 10 to...

Page 32: ...n adjustable structure in order to prevent performance loss of the scrapers in case tire wear For detailed information refer to C 8 Tire Scraper Distance Adjustment A 4 7 Coulters Front Coulter and Ma...

Page 33: ...le pressure height and slope setting Also it can be disabled when not required For the adjustments of harrow mechanism refer to C 10 Harrow Adjustments 1 Hardness adjustment plate 2 Harrow Spring 3 Ha...

Page 34: ...amount of seed and fertilizer to be spread that will be applied to be properly and easily measured during seeding Calibration Mechanism in the Model with Fertilizer Calibration Mechanism in the Model...

Page 35: ...face Negativities such as overlapping rows and repetitive seeding or remaining gaps between passages are avoided thanks to the marker system The markers in your drill are adjusted for the tractor cent...

Page 36: ...d Use of Work Computer The fluidity of some seeds such as barley with awn and oat is low This situation causes flowing problems by forming a bridge in the throat zone where the seeds in the box reach...

Page 37: ...ing pins 2 Step Switch the drawbar at a height suitable for the connection with tractor by using the parking jack in the front middle section of the machine 3 Step Make the pin slot on the dovetail of...

Page 38: ...1 Connecting Pin 2 Safety Catch 3 Warp height adjustment block slots 4 Warp height adjustment connecting pins...

Page 39: ...ach marker must be connected to a separate hydraulic outlet When there is no sufficient number of outlets on tractor e g in tractors having 4 hydraulic outlets marker lifts can be connected to the sam...

Page 40: ...pment The market jacks have speed control valves mounted on the jack in rectangular prism form The lifting lowering speeds of the markers can be changed by using the set screw and hexagonal wrench ove...

Page 41: ...for connection have special socket connectors Cables should not be extended or shortened and service should be contacted for any cables needed During the cabling between the control display and distr...

Page 42: ...between 2kg and 400 kg per hectare with high precision In order to adjust the desired seed and fertilizer amount the funnel trays should be switched to calibration position the hopper adjustments sho...

Page 43: ...tep Place the test container on the funnel tray between the hopper and tray Ensure that the test containers and hoppers are in correct position to enable the seed flowing down the hoppers to fall into...

Page 44: ...ver is a slide shaped plastic part that is positioned between the box and hopper and that limits the flow rate of the seed in the box to the hopper It is moved by sliding upwards downwards and has 4 p...

Page 45: ...are will be delivered such as trace elements in micro granular and piril form 2 Position medium spacing It is used in planting of the medium size seeds such as wheat barley without awn and common vetc...

Page 46: ...fertilizer remaining in the box belongs to the throttles Throttle adjustment is determined according to the size of the seed to be planted Thus the throttle adjusting arm should be switched to followi...

Page 47: ...e to be used e g B for wheat 2 Step Motion wheel is rotated until seed flow begins 3 Step When seed flow begins the distance between the throttle and gear and the way of seed flow are checked 4 Step T...

Page 48: ...on the machine to spread equal amount of seed and fertilizer the throttles should have same angle with each other For prolonged use the wears occur in the contact points with the throttle pressure sp...

Page 49: ...ment Adjust the seed gears according to the seed type to be planted Each hopper has 3 gears These gears are located in 1 narrow in the middle and 2 large in right and left positions Such gears can be...

Page 50: ...w of the seeds in the box 3 Position Plantation is carried out by using the narrow gear and 2 large gears for the seeds having a size above 4 mm and a spread amount per unit area above 120 kg ha barle...

Page 51: ...nk Handle 6 Step Adjust the gears according to the seed type to be planted For detailed information Refer to C 1 2 3 Gear Adjustment 7 Step Mount the crank handle on the clutch shaft rotate it by a fe...

Page 52: ...n in the table Accordingly Seed scaled X coefficient seed to be spread per hectare 3 50 kg X 115 coefficient for FDD 3000 402 5 kg With this adjustment our grain drill will spread 402 5 kg seeds per h...

Page 53: ...vers throttles and gears must never be changed 9 Step The steps 8 and 9 are repeated until reaching the planned spread value Once the desired value is obtained the adjustment is completed by tightenin...

Page 54: ...oulter frame via coulter frame connecting bushings and connected to the main frame via frame connecting bushings from the lift center and having a limiting mechanism on top part The stroke of the dept...

Page 55: ...Depth Adjustment Mechanism Travelling on the left and Working on the right Positions 5 Step Lower the coulters by using the tractor hydraulic controls After this step the limiting flange will lean to...

Page 56: ...covered by harrows It is preferred when planting very small seeds After this position each ring opened from the top increases the seeding depth by 1 2 cm The seeding depth reaches to 12 cm which is t...

Page 57: ...d or any limb on the limiting flange and or depth adjustment rings during depth adjustment and changing the travelling working positions Stop the tractor and lock the hydraulic system during adjustmen...

Page 58: ...with the discs during movement Simultaneous rotation of the pressure wheels and discs are sufficient for pressure on the seeds The adjustment is accepted as successfully completed when this achieved...

Page 59: ...ds to be changed recheck the seeding depth after such change IMPORTANT Double disc coulters tend to deep seeding due to their nature Double disc coulters leave the seed to the bottom point of the disc...

Page 60: ...Hence the necessity of adjustment of each pressure wheel individually that leads to loss of time and that is used in conventional methods is eliminated With the completion of the adjustment quickly a...

Page 61: ...t the need of additional safety measure The slope adjustment jacks that are designed to work under high load have a structure to withstand the pulling and pushing forces created by the coulters Each g...

Page 62: ...ssure wheels will be lifted and go away from the ground Figure A The jacks are extended as the crank handle is rotated backward with respect to the machine s moving direction With this contraction the...

Page 63: ...depth adjustment lift 2 Step Mount the crank handle on the crank handle junction on the jack 3 Step Rotate the crank handle and enable the pressure wheels to achieve appropriate working height The pr...

Page 64: ...o positions outside the optimum working limits Excessive contraction of the jacks leads to damage to the telescopic pipes during the lifting of the coulters while extension over the limits leads to fa...

Page 65: ...In conventional marker systems the route of the tractor s front wheel is marked In this method operator has to check whether the tractor s front wheel is on the track continuously during the adaptatio...

Page 66: ...eel the positions of the discs can be changed 1 Marker Arm 2 Pruvant 3 Pruvant Block 4 Spring Catch 5 Pruvant Bolt 6 Disc Connecting Shaft 7 Marker Disc Market Disc and Connectors Follow the procedure...

Page 67: ...machine to prevent them causing any accident during transportation This procedure is implemented in following steps Travelling Position of Marker Disc Working Position of Marker Disc 1 Step Remove th...

Page 68: ...s a higher pressure on the lock bolt than its own weight when in the travelling position Therefore release the bolt by pushing the marker arm towards the machine center before opening in order to rele...

Page 69: ...discs according to the tractor pump flow rate or your working habits IMPORTANT Before the adjustment the hydraulic connections of tractor and marker system must be made and the markers must be switche...

Page 70: ...tep until achieve an optimum working speed Remove the Allen wrench once optimum working speed is achieved The set screw will maintain the adjustment by remaining fixed due to its structure Note The sp...

Page 71: ...connected to the bottom slots the opening angle of the cover increases and decreases when connected to the upper slots 3 Step After changing the position adjustment of the gas pistons adjust the cover...

Page 72: ...cover Switch the hook attachments of these lock springs to the next connection point on the tension adjustment slots Check the box cover by opening and closing and repeated the procedure until you obt...

Page 73: ...ay to distinguish the initial slot and the second slot is the slot depth Enabling the wheel drive lock If the latch is left in the shallow slot the drive lock is switched to travelling position used i...

Page 74: ...isabled by switching to passive position when necessary The harrows are switched to passive positions by following the steps below 1 Step Remove the limiting pin 6 and the R pin on top of it 2 Step Ro...

Page 75: ...nut Note Fastening the spring and plate to each other increases the harrow pressure by decreasing the flexibility of the elements This situation must be considered since it will make the harrow spring...

Page 76: ...ording to the operator s requirements with the clutch actuator position adjustment 5 adjustment slots 4 on the top actuator 2 are used in this adjustment The clutch actuator is connected to the second...

Page 77: ...dure steps above the gauges on the front surface of the box become filled Note The floats must be dried after each box filling Otherwise they cannot perform their level indicating tasks Gauge Resettin...

Page 78: ...using matters since the routes to be followed during spraying and fertilizing operations will be marked in tracking This procedure is based on the principle of not seeding the areas corresponding to...

Page 79: ...spraying fertilizer drills By tracking in 5 passages with a 2 5 meter grain drill 15 meter spraying fertilizer drills By tracking in 5 passages with a 3 meter grain drill 16 meter spraying fertilizer...

Page 80: ...ntrol Display and power connection M 1 Magnetic clutch connections Control Display 1 On Off Button 2 Info Display 2 rows 3 Tracking is on Warning Light 4 Up Arrow Increase Shortcut Tracking Adjustment...

Page 81: ...ea is shown in m2 square meter unit WARNING Intermittent SYSTEM IS IN STANDBY MODE warning is shown on the information display when tractor and grain drill are stationary Note In order to run this dev...

Page 82: ...ot cause deviations in the speed and treated area data C 10 2 3 Number of Tracking Rounds It refers to the number of rounds to be taken with your grain drill for tracking For example In a seeding with...

Page 83: ...ary setting can be made by using first of all the shortcut tracking setting button 4 then the same button and then the next down arrow button 5 On the left Shortcut Speed Control Button Shortcut Speed...

Page 84: ...ing described in detail below in order the work data that were stored in the memory to be deleted Delete Cancel Button Press and hold the delete cancel button on the control display for resetting Seed...

Page 85: ...thout sagging bending or tilting Suspension Point Warning Sign Your grain drill reaches a weight of 2 tons with additional equipment Ensure that you use a crane and rope capable of bearing the weight...

Page 86: ...er box having a volume of 1 3 and fertilizer in the seed box having a volume of 2 3 The platform height of your grain drill was determined by taking the average height of the 2 4 wheeled trailers as r...

Page 87: ...p Fill your grain drill with the seed to be planted and or fertilizer 4 Step Adjust the spread amount seeding norm after adjusting the hopper slide cover and gears 5 Step Switch the markers to travell...

Page 88: ...ial route This seeding method applied by returning which offers advantages such that no unseeded field remains rows distribute equally and uniformly is also appropriate for seeding with tracking In se...

Page 89: ...ve the spread amount given in the table The values given are estimated values and not binding Calibration test is required to determine the actual values 3rd Position all 2nd position 0 closed Positio...

Page 90: ...he spread amount given in the table 1 Slide Covers 3rd Position 0 closed 2 Throttle Adjust Position C 3 Seed Gears 3rd Position all gears are enabled The values given are estimated values and not bind...

Page 91: ...the table 1 Slide Covers 1st Position 0 closed 2 Throttle Adjust Position A top 3 Seed Gears 1st Position middle gear only The values given are estimated values and not binding Calibration test is re...

Page 92: ...ustment Jacks Each jack has 4 greasers and there are 8 greasers in total on the left D 1 1 2 Transmission Chains Slope Adjustment Jack Greaser Positions There are 6 sets of chains gears in models with...

Page 93: ...t Triple Connection Shaft There are 2 pieces of triple pins connecting the main frame of the lift Each of these triple pins has 3 pieces of greaser housing but only the greaser of the 2 shafts to whic...

Page 94: ...he mounting of the wheels D 1 1 7 Front Parking Jack The front parking jack ensuring that the grain drill remains at parking position has 2 greasers on the left D 1 1 8 Swings It is the moving part lo...

Page 95: ...p a container to collect the waste oil before this step 2 Step Once all of the oil in the transmission is drained mount and tighten the drain plug 3 Step Remove the filling plug on top of the transmis...

Page 96: ...arts constituting the transmission adjustment arm 3 Step Ensure that your assistant regularly rotates the wheel driving the transmission you are resetting 4 Step Bring the bottom part of the transmiss...

Page 97: ...l mechanical and hydraulic connections before maintenance repair and cleaning 2 If maintenance is to be carried out with the coulters are lifted place safety supports capable of bearing the weight und...

Page 98: ...transmission oil if the oil level is under the level of sight glass 3 Check whether leak exists in hydraulic hoses junction points and hydraulic pistons by engaging the drill to tractor and deliver oi...

Page 99: ...Harrow Springs C C R Tires C R Seed Fertilizer Gauges C Separators C C Bottom Swings C R Slope Adjustment Jacks L C C R 4 main maintenance processes are implemented in the periodic maintenance of your...

Page 100: ...seeding depth If the pressure wheels are too low the coulters will move on the pressure wheels and the discs will not submerge Therefore lift the pressure wheels by using the slope adjustment jacks S...

Page 101: ...rs when the block is at the bottom position Incorrect pressure wheel height adjustment Ensure that the pressure wheels are in contact with the soil Seeding speed is too low Make seeding at a speed of...

Page 102: ...are using measures correctly and that you place the scale on a smooth surface and determine the tare before scaling Transmission failure Contact with the service Deviations in row spacing Shift in th...

Page 103: ...Seed Calibration Quick Reference Guide To ensure accuracy always do a manual calibration test...

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