Fagor 8055 FL Operating Manual Download Page 159

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Operating manual

CNC 8055

CNC 8055i

WORKING

WITH OPERATIONS OR

CYCLES

·TC· O

PTION

OFT

: V02.2

·159·

Profilin

g cycl

3.11.3

Level 2. Optimizing of the machining of a profile

If only the desired profile is defined, the CNC assumes that the original stock is cylindrical and
machines it as shown on the left.

When the part profile is known, it is recommended to define both profiles, that of the rough part and
the desired final profile. The machining is faster since only the stock between both profiles is
removed.

To define both profiles, proceed as follows:

Access the profile editor.

Edit the desired final profile.

Press the softkey for a new profile.

Edit the rough part profile.

Exit the profile editor saving the profile.

Remember that the final profile must be defined first and then the rough profile.

Summary of Contents for 8055 FL

Page 1: ...CNC 8055 TC Operating manual Ref 1711 Soft V02 2x...

Page 2: ...associated documentation however Fagor Automation does not guarantee the validity of those applications Therefore except under the express permission from Fagor Automation any CNC application that is...

Page 3: ...a particular position coordinate 42 2 5 2 Incremental movement 42 2 5 3 Continuous jog 43 2 5 4 Path jog 44 2 5 5 Movement with an electronic handwheel 46 2 5 6 Feed handwheel 47 2 5 7 Path handwheel...

Page 4: ...ing cycles 146 3 10 1 Geometry definition 148 3 10 2 Drilling cycle Basic operation 150 3 10 3 Tapping cycle Basic operation 151 3 10 4 Multiple drilling cycle Basic operation 152 3 10 5 Multiple thre...

Page 5: ...art program 192 6 7 1 Delete an operation 192 6 7 2 Add or insert a new operation 192 6 7 3 Move an operation to another position 193 6 7 4 Modify an existing operation 194 6 8 Managing programs using...

Page 6: ...6 Operating manual CNC 8055 CNC 8055i SOFT V02 2X...

Page 7: ...thernet Option Option Option RS232 serial line Standard Standard Standard 16 digital inputs and 8 outputs I1 to I16 and O1 to O8 Standard Standard Standard Another 40 digital inputs and 24 outputs I65...

Page 8: ...ping Stand Stand Stand Stand Stand Stand Stand Tool life monitoring Opt Opt Opt Stand Opt Opt Opt Probing canned cycles Opt Opt Opt Stand Opt Opt Opt DNC Stand Stand Stand Stand Stand Stand Stand Stan...

Page 9: ...C is available in the downloads section of FAGOR S corporate website at http www fagorautomation com Type of file Declaration of conformity WARRANTY TERMS The warranty conditions for the CNC are avail...

Page 10: ...10 CNC 8055 CNC 8055i Declaration of conformity and Warranty conditions...

Page 11: ...atures Manual Open communication INST Improvements to Look Ahead machining INST Blocks with helical interpolation in G51 PRG G84 Tapping with relief PRG List of features Manual Spindle parameter OPLDE...

Page 12: ...r parameters MAXGEAR1 4 P2 5 SLIMIT P66 and MAXSPEED P0 INST Retracing function of 2000 blocks INST Quick block search OPT Local subroutines within a program PRG Avoid spindle stop with M30 or RESET S...

Page 13: ...ault value for generalmachine parameters MAINOFFS P107 MAINTASF P162 and FEEDTYPE P170 INST New variable EXTORG INST PRG Image handling via DNC PRG Save restore a trace of the oscilloscope OPT List of...

Page 14: ...14 CNC 8055 CNC 8055i Version history...

Page 15: ...id electrical discharges and fire hazards do not apply electrical voltage outside the range selected on the rear panel of the central unit Ground connection In order to avoid electrical discharges con...

Page 16: ...disturbances coming from the machine tool The machine tool must have all the interference generating elements relay coils contactors motors etc uncoupled DC relay coils Diode type 1N4000 AC relay coi...

Page 17: ...ltage of the external power supply over 33 Vdc and against reverse connection of the power supply Monitor The type of protection fuse depends on the type of monitor See identification label of the uni...

Page 18: ...ower Before manipulating the connectors inputs outputs feedback etc make sure that the unit is not connected to AC power Symbol for danger or prohibition It indicates actions or operations that may ca...

Page 19: ...ing used to make the box must have a resistance of 170 kg 375 pounds 2 Attach a label indicating the owner of the unit person to contact type of unit and serial number 3 In case of failure also indica...

Page 20: ...20 CNC 8055 CNC 8055i Returning conditions...

Page 21: ...o prevent electrical shock at the monitor of the 8055 CNC use the proper mains AC connector A with 3 wire power cables one of them for ground connection Before turning on the monitor of the 8055 CNC a...

Page 22: ...22 CNC 8055 CNC 8055i Additional notes...

Page 23: ...irected to the end user It describes how to operate and program in TC mode It contains a self teaching manual MCO TCO model Directed to the end user It describes how to operate and program in MCO and...

Page 24: ...24 CNC 8055 CNC 8055i Fagor documentation...

Page 25: ...block or automatic execution Mode FAGOR LEVEL CYCLE ZERO O2 O4 O5 O3 O1 PCALL ISO HELP i GR APHICS CSS m min SINGLE ENTER RECALL P PROG CLEAR ESC RESET C C SPINDLE SPEED 100 10 1 100 10 1 1000 10000...

Page 26: ...ard JOG keys These keys may be used for Moving the axes of the machine Governing the spindle Modifying the feedrate of the axes and the spindle speed Starting and stopping the execution C C SPINDLE SP...

Page 27: ...ed out at the beginning and at the end of the part program If they are not defined the CNC will issue an error message when trying to execute a part program OEM manufacturer s parameters OEM parameter...

Page 28: ...s a comment 44 Feedrate M MIN The CNC treats it as a comment 44 Feedrate M MIN Is message 44 whose hidden explanatory comment is Feedrate and displays the text M MIN Considerations about the messages...

Page 29: ...e to TC or TCO mode it cannot find program P999997 because it has been deleted it is initialized like on power up When modifying the texts of program P999997 turn the CNC off and back on so it assumes...

Page 30: ...mode Press any key to access the work mode There are 2 work modes TC work mode and T work mode To change from one work mode to another press the key sequence SHIFT ESC SHIFT RESET 15 28 42 SBK P00000...

Page 31: ...top of the window from green to gray and shows a message indicating that it is an invalid action For example if M3 Start is pressed sequence not supported in TC mode while a part program is selected t...

Page 32: ...32 Operating manual CNC 8055 CNC 8055i 1 GENERAL CONCEPTS TC OPTION SOFT V02 2X Managing the CYCLE START key...

Page 33: ...00014 480 F 0100 000 080 T 02 S 0100 D 12 CHANGE POSITION X 25 000 Z 85 000 115 SMAX 1000 RANGE 1 020 0000 T 15 28 42 SBK P000002 IN POSITION M0 MSG IF P102 EQ 1 GOTO N10 IF P101 EQ 0 RET M3 RET N10...

Page 34: ...oint see zone 6 The CNC shows this data when text 33 of program 999997 has not been defined The coordinates of the auxiliary axes that are defined The C axis will only be displayed when it is enabled...

Page 35: ...r increment when working in spindle orientation mode 9 When accessing a work cycle this window shows the help text associated with the selected icon That help text must be defined in program P999997 a...

Page 36: ...not to the machine coordinates COMMAD It indicates the programmed coordinate or position that the axis must reach ACTUAL It indicates the actual current position of the axis TO GO It indicates the dis...

Page 37: ...he ESC key is used to close the window The window is only displayed when there are more than one active message Direct access to the oscilloscope The oscilloscope may be accessed from the auxiliary sc...

Page 38: ...START is pressed the CNC executes the part program that is selected If CLEAR is pressed the CNC de selects the part program and removes it from the top center window 15 28 42 X Z S 00044 000 00443 331...

Page 39: ...axis X or Z The CNC will highlight the coordinate of that axis indicating that it is selected 2 Key in the value to preset the axis To quit the preset mode press ESC 3 Press ENTER for the CNC to assu...

Page 40: ...ngle axis To home a single axis press the key of the desired axis and the key for home search In either case the CNC requests confirmation of the command text 48 of program 999997 ZERO ZERO After sear...

Page 41: ...on the first axis of that offset Load the active zero offset into the table Position the magnifying glass over the offset you wish to define G54 G59 G159N7 G159N20 and click on the RECALL key The act...

Page 42: ...at a time as follows X Target coordinate START Z Target coordinate START 2 5 2 Incremental movement Turn the JOG switch to one of the JOG positions The incremental movement must be made one axis at a...

Page 43: ...been selected The spindle is stopped and no spindle speed S has been selected If while jogging an axis the rapid key is pressed the axis will move at the maximum feedrate possible set by axis machine...

Page 44: ...st be indicated To define these variables press the F key and then one of these keys This feature must be managed from the PLC This feature is usually activated and deactivated by means of an external...

Page 45: ...siderations about the jog movements This mode assumes as axis feedrate the one selected in jog mode and it will also be affected by the feedrate override switch If F0 is selected it assumes the one in...

Page 46: ...on again the CNC selects the next axis and so on in a rotary fashion To deselect the axis hold the button pressed for more than 2 seconds Once the axis has been selected it will move as the handwheel...

Page 47: ...is way the machining feedrate will depend on how fast the handwheel is turned The following CNC variables return the number of pulses the handwheel has turned HANPF provides the number of pulses of th...

Page 48: ...in path handwheel mode The individual handwheels if any will remain associated with the corresponding axes If there is no general handwheel the individual handwheel associated with the X axis then wor...

Page 49: ...1 Press the T key The CNC highlights the tool number 2 Key in the number of the tool to be selected To quit the preset selection mode press ESC 3 Press START for the CNC to select the new tool The CNC...

Page 50: ...ols may contain the following information The tool is selected after executing the subroutine General machine parameter P71 TAFTERS YES The movement to the change point only takes place when executing...

Page 51: ...consider those values Arithmetic parameters P290 and P291 contain the values set by the operator as tool change position in X and Z respectively In subroutine 55 of the previous section the line sett...

Page 52: ...g the active tool it is possible To modify the I and K data Select another tool T RECALL and modify the I and K data When NOT editing the active tool it is possible To modify the I K and D data Select...

Page 53: ...t and all the data is reset to 0 Select the number of the offset tool to be associated with this tool 1 The D field must be selected If it is not use the key 2 Key in the desired offset number to be a...

Page 54: ...e and press the two color key The available tool types are C R A B F0 F1 F2 F3 F4 F5 F6 F7 F8 F9 X X Z Z F1 F9 F2 F3 F4 F5 F6 F7 F8 F0 X Z X Z F41 F41 F42 F42 F43 F43 F51 F51 F58 F58 F57 F57 F47 F47 F...

Page 55: ...shows the tool geometry values and the left window shows help graphics To define one of these values select the corresponding field key in the desired value and press ENTER 15 28 42 Cutter angle Cutte...

Page 56: ...he dimensions assigned to the selected tool The X and Z data indicate the tool dimensions I and K indicate the offset the CNC must apply to compensate for tool wear The CNC adds the value of the I off...

Page 57: ...the X axis and press X ENTER 2 Approach the tool to the part touch it with it along the Z axis and press Z ENTER The tool has been calibrated The CNC updates the X Z data and sets the I and K to 0 The...

Page 58: ...use the cursor to select the Machine parameters Programmable parameters field and press the two color key TOOL WEAR MEASUREMENT In this cycle besides calibrating a tool it is also possible to measure...

Page 59: ...eplaces the tool with another one of the same family Measuring is only available when purchasing the software option Tool life monitoring Probe position In this zone one must indicate whether the cycl...

Page 60: ...l of known dimensions will be used whose values have been previously entered in the selected offset The data obtained in the calibration are updated directly in machine parameters PRB MIN and PRB MAX...

Page 61: ...e the current position coordinate Besides pressing the two color key pressing the INS or key also memorizes the current position 5 Withdraw the tool along the X axis 6 Stop the spindle and measure the...

Page 62: ...The keys for the live tool are Considerations about the live tool The following considerations must be borne in mind when the machine has a live tool Set one of general parameters P0 to P9 with a valu...

Page 63: ...FD M2 The PLC tells the CNC to execute block M45 S0 stops the live tool CUSTOM AND M2 AND DFU B3R562 CNCRD LIVRPM R117 M1 CNCWR R117 GUP100 M1 CNCEX1 M45 SP100 M1 If in TC CUSTOM 1 mode a live tool is...

Page 64: ...e the information shown by that window will be different in each case To switch from one mode to the other press the key On CNC power up and after the keystroke sequence SHIFT RESET the CNC selects th...

Page 65: ...applied To modify the percentage press the following keys 5 Maximum spindle speed in rpm To select another speed press the S key twice The CNC highlights the current value Enter the new value and pres...

Page 66: ...ing an automatic gear change When not using an automatic tool changer press the S key and then use the key to highlight the current value Enter the gear number to be selected and press ENTER or START...

Page 67: ...Theoretical constant surface speed This speed is defined in meters min or feet min To select another speed press the S key The CNC highlights the current value Enter the new value and press START The...

Page 68: ...arts turning The spindle is running The CNC depending on the position of the axis calculates and turns the spindle at the corresponding rpm so the constant surface speed is the one defined The followi...

Page 69: ...the spindle stopped symbol 5 Percentage of the theoretical spindle speed being applied The CNC does not apply this factor when working in spindle orientation mode It only applies it when working in RP...

Page 70: ...RPM mode Press one of these three keys to select this mode The screen will not show the angular position of the spindle Spindle orientation mode Press the key for spindle orientation to select this mo...

Page 71: ...will be set to 1 when the key is pressed and 0 when it is not pressed The register bit for each key is The status of the lamp of each key must be controlled by the machine manufacturer through the PL...

Page 72: ...DI mode Press the UP ARROW or DOWN ARROW key to open the window that shows the last MDI instructions up to 10 Use the UP ARROW or DOWN ARROW key to select the desired instruction Press START to execut...

Page 73: ...MODE 2 TC OPTION SOFT V02 2X 73 ISO management Generating an ISO coded program In the conversational mode of the CNC it is possible to generate an ISO coded program from an operation cycle or on a par...

Page 74: ...74 Operating manual CNC 8055 CNC 8055i 2 OPERATING IN JOG MODE TC OPTION SOFT V02 2X ISO management...

Page 75: ...g operations or cycles may be selected with each one of the following keys Itispossible to combine ISO coded blockswith standard and or usercyclestocreate part programs Chapter 6 Saving programs descr...

Page 76: ...ING WITH OPERATIONS OR CYCLES TC OPTION SOFT V02 2X When operating in conversational mode do not use global parameters 150 through 299 both included because the operations or cycles can modify these p...

Page 77: ...e X axis are defined in the work units radius or diameter Later on each operation or cycle indicates the units used to define the data associated with the X axis safety distance pass excess stock etc...

Page 78: ...Coolant There are two ways to turn the coolant on or off Once the operation or the cycle is completed or the part program it belongs to the CNC outputs the M9 function to the PLC Icon for selecting th...

Page 79: ...g checkbox select or de select the finishing operation pressing the TWO COLOR key and press ENTER When de selecting the finishing all its data will stay in gray Axis feedrate F Spindle turning speed S...

Page 80: ...ghing and finishing operations The functions will be executed in the same order as these are arranged on the list Select the corresponding window with the keys Use the keys to move around the window T...

Page 81: ...nd which one is selected To change levels use the LEVEL CYCLE key or the page up and page down keys to scroll up and down through the various levels 15 28 42 Coordinate Zf Z 0 0000 Z X Zf Xi Zi H P Sa...

Page 82: ...he GRAPHICS key To execute the operation or cycle select the execution mode and press START X A R E Y Z J F N S Q T Editing mode Execution mode 15 28 42 Coordinate Xi Zi X 0 0000 Z 0 0000 Z X Xf Zf Xi...

Page 83: ...background cannot be executed or simulated and the current position of the machine cannot be assigned to a coordinate Use the following keys to inspect or change a tool while editing in background Pre...

Page 84: ...ovement is to be carried out The type of feed in rapid or at the programming feedrate Level 2 The following data must be defined Coordinates of the target point How the movement is to be carried out T...

Page 85: ...e given to the functions determined by the manufacturer which allow the different machine devices to be governed Some auxiliary M functions are used to interrupt the program to select the spindle turn...

Page 86: ...defined Coordinates of the starting point Coordinates of the last point The final diameter The safety distance Level 2 The following data must be defined Coordinates of the starting point Coordinates...

Page 87: ...H OPERATIONS OR CYCLES 3 TC OPTION SOFT V02 2X 87 Turning cycle Turning levels 3 4 and 5 Level 3 Rectangular pocket on the cylindrical side of the part Level 4 Circular pocket on the cylindrical side...

Page 88: ...Operating manual CNC 8055 CNC 8055i 3 WORKING WITH OPERATIONS OR CYCLES TC OPTION SOFT V02 2X Turning cycle Level 5 ZC YZ profile pocket Y Z x Fx I P Dx x Fx I P Dx C Z Front view Y axis C axis Front...

Page 89: ...he handwheel or the JOG keys up to the desired point Press RECALL so the selected data assumes the value shown in the top right window and press ENTER The top right window shows the tool position at a...

Page 90: ...er define the distance from the theoretical corner to the chamfer point C Finishing stocks in X Z 2 different residual stocks may be defined one for each axis X Z To define these residual stocks place...

Page 91: ...programmed with a 0 value it generates the corresponding error I Penetration step pass when roughing If programmed with a positive value the actual step pass will be the one closest to this value so a...

Page 92: ...ile program Number of the part program where the pocket is defined Dx Safety distance on the longitudinal axis X X coordinate of the part surface when it is the YZ plane R Part radius when it is the Z...

Page 93: ...the turning passes are identical This pass will be equal to or under the defined value Each turning pass is done as shown in the figure starting at point 1 and after going through points 2 3 and 4 end...

Page 94: ...ll be carried out By selecting T0 as the finishing tool the cycle does not execute the finishing operation In other words after the roughing operation the tool will move to the approach point maintain...

Page 95: ...oordinates of the last point The final diameter The safety distance Level 2 The following data must be defined Coordinates of the starting point Coordinates of the last point The final diameter The ty...

Page 96: ...96 Operating manual CNC 8055 CNC 8055i 3 WORKING WITH OPERATIONS OR CYCLES TC OPTION SOFT V02 2X Facing cycle Level 4 Circular pocket on the face of the part XY plane XC plane XY plane...

Page 97: ...erating manual CNC 8055 CNC 8055i WORKING WITH OPERATIONS OR CYCLES 3 TC OPTION SOFT V02 2X 97 Facing cycle Level 5 XC XY profile cycle X Y Fx P I z Dz X C Fx P I z Dz Y axis C axis Side view Side vie...

Page 98: ...ired value and press ENTER Type of machining to be carried out on each corner For a rounded corner define the rounding radius R for a chamfer define the distance from the theoretical corner to the cha...

Page 99: ...rogrammed with a 0 value it generates the corresponding error I Penetration step pass when roughing If programmed with a positive value the actual step pass will be the one closest to this value so al...

Page 100: ...lane XC plane or XY plane Profile program Number of the part program where the pocket is defined Dz Safety distance on the longitudinal axis Z Z coordinate of the part surface P Total profile pocket d...

Page 101: ...the facing passes are identical This pass will be equal to or under the defined value Each facing pass is done as shown in the figure starting at point 1 and after going through points 3 3 and 4 endi...

Page 102: ...ll be carried out By selecting T0 as the finishing tool the cycle does not execute the finishing operation In other words after the roughing operation the tool will move to the approach point maintain...

Page 103: ...eoretical corner The inclination angle and the final diameter Level 2 The following data must be defined Coordinates of the starting point Coordinates of the last point Level 3 The following data must...

Page 104: ...ection the CNC changes the icon and shows the corresponding help screen Work quadrant To select the type of taper turning operation place the cursor over this icon and press the two color key Inside t...

Page 105: ...n the desired value and press ENTER Angle Place the cursor over this data key in the desired value and press ENTER Chamfer Z Length of the taper measured along the abscissa axis Place the cursor over...

Page 106: ...e for each axis X Z It is selected with the following icon located in the finishing area The figure on the left applies a finishing stock depending on the cutter s edge The finishing stock is measured...

Page 107: ...l This pass will be equal to or under the defined value Each machining pass is done as shown in the figure starting at point 1 and after going through points 2 3 and 4 ending at point 5 5 Finishing op...

Page 108: ...lecting T0 as the roughing tool the cycle does not execute the roughing operation This means that after approaching the finishing operation will be carried out By selecting T0 as the finishing tool th...

Page 109: ...el 1 The following data must be defined The coordinates of the theoretical corner The rounding radius Level 2 The following data must be defined Coordinates of the starting point Coordinates of the la...

Page 110: ...d section When changing the type of section the CNC changes the icon and shows the corresponding help screen To select the type of rounding place the cursor over this icon and press the two color key...

Page 111: ...cted data assumes the value shown in the top right window and press ENTER The top right window shows the tool position at all times Rounding radius R Place the cursor over this data key in the desired...

Page 112: ...finishing stock depending on the cutter s edge The finishing stock is measured on the tool s cutting edge The figure on the right lets define 2 finishing stocks one per axis regardless of the type of...

Page 113: ...his pass will be equal to or under the defined value Each machining pass is done as shown in the figure starting at point 1 and after going through points 2 3 and 4 ending at point 5 5 Finishing opera...

Page 114: ...ting T0 as the roughing tool the cycle does not execute the roughing operation This means that after approaching the finishing operation will be carried out By selecting T0 as the finishing tool the c...

Page 115: ...nce to the end of the thread The total depth The spindle angular position The distance to the end of the thread Level 2 Taper threading The following data must be defined Coordinates of the starting p...

Page 116: ...e total depth The spindle angular position The distance to the end of the thread Level 4 Thread repair Available when setting spindle machine parameter M19TYPE P43 1 The following data must be defined...

Page 117: ...ter M19TYPE P43 1 The following data must be defined Coordinates of the starting point Coordinates of the last point The thread pitch Thread type variable pitch or fixed pitch The distance to the end...

Page 118: ...Standard threads on page 124 When selecting one of them the pitch and depth of the thread are calculated automatically if none is selected the pitch and depth of the thread must be defined Defining th...

Page 119: ...tool exits the thread without going through the final point Xf Zf If programmed with a negative value the tool exits the thread going through the final point Xf Zf If not programmed a value of 0 is as...

Page 120: ...epth of the successive threading passes For the level 1 threading cycle the depth of each pass depends on the corresponding pass number 2 3 4 etc To select whether the entry angle must be defined or n...

Page 121: ...r cycle it is possible to do a multi entry face thread repair To select the type of tool penetration place the cursor over the icon and press the two color key Radial penetration First flank penetrati...

Page 122: ...ir Only positive h values are admitted This increase in the thread repair depth is enabled with bit 14 of general machine parameter COCYF6 P153 1 which is disabled by default Symmetrical tools For sym...

Page 123: ...ed The tool data CUTA and NOSEA must be entered correctly according to the calibrated tip Reversal of the starting and final point of the face thread repair This feature is only used on face threads i...

Page 124: ...field window may be used to select the type of standard thread if none is selected the pitch and depth of the thread must be defined The available thread types are M S I Regular pitch metric thread in...

Page 125: ...1 5 0000 0 1969 0 8000 0 0315 0 4330 0 4907 5 5000 0 2165 0 9000 0 0354 0 4872 0 5521 6 0000 0 2362 1 0000 0 0394 0 5413 0 6134 7 0000 0 2756 1 0000 0 0394 0 5413 0 6134 8 0000 0 3150 1 2500 0 0492 0...

Page 126: ...0 0 0394 0 5413 0 6134 9 0000 0 3543 1 0000 0 0394 0 5413 0 6134 10 0000 0 3937 1 0000 0 0394 0 5413 0 6134 12 0000 0 4724 1 2500 0 0492 0 6766 0 7668 13 0000 0 5118 1 5000 0 0591 0 8120 0 9201 14 000...

Page 127: ...3091 0 0909 1 4785 1 4785 3 4 19 0500 0 7500 10 2 5400 0 1000 1 6264 1 6264 7 8 22 2250 0 8750 9 2 8222 0 1111 1 8071 1 8071 1 25 4000 1 0000 8 3 1750 0 1250 2 0330 2 0330 1 1 8 28 5750 1 1250 7 3 62...

Page 128: ...2700 0 0500 0 8132 0 8132 7 16 11 1125 0 4375 18 1 4111 0 0556 0 9035 0 9035 1 2 12 7000 0 5000 16 1 5875 0 0625 1 0165 1 0165 9 16 14 2875 0 5625 16 1 5875 0 0625 1 0165 1 0165 5 8 15 8750 0 6250 14...

Page 129: ...00 4 8260 0 1900 24 1 0583 0 0417 0 5729 0 6492 0 2160 5 4864 0 2160 24 1 0583 0 0417 0 5729 0 6492 1 4 6 3500 0 2500 20 1 2700 0 0500 0 6875 0 7790 5 16 7 9375 0 3125 18 1 4111 0 0556 0 7638 0 8656 3...

Page 130: ...82 0 1120 2 8448 0 1120 48 0 5292 0 0208 0 2865 0 3246 0 1250 3 1750 0 1250 44 0 5773 0 0227 0 3125 0 3541 0 1380 3 5052 0 1380 40 0 6350 0 0250 0 3437 0 3895 0 1640 4 1656 0 1640 36 0 7056 0 0278 0 3...

Page 131: ...w will appear for configuring the thread according to that standard These standards are not applicable to face threading for level 4 selecting face threading disables all standards The following table...

Page 132: ...mber 2 3 4 etc Each threading step is carried out as follows Rapid move to the corresponding programmed depth Threading of the programmed section first along the Z up to the distance from the end of t...

Page 133: ...g step is carried out as follows Rapid move to the corresponding programmed depth This move will be made according to the penetration angle of the selected tool Threading of the programmed section fir...

Page 134: ...g step is carried out as follows Rapid move to the corresponding programmed depth This move will be made according to the penetration angle of the selected tool Threading of the programmed section fir...

Page 135: ...ng steps The machining steps for this cycle are identical to those for taper threading described earlier The CNC will make a new thread over the existing one maintaining the roots and inclinations of...

Page 136: ...s and offset Level 2 Face grooving The following data must be defined The coordinates of the first and last points The coordinate of the bottom of the groove The dwell at the bottom Number of grooves...

Page 137: ...set Level 4 Face grooving with incline walls The following data must be defined The coordinates of the first and last points The coordinate of the bottom of the groove The Inclination angles of the in...

Page 138: ...at has been calibrated Thus the same tool may be calibrated in three different ways as shown next Location code F3 The left hand corner of the cutter is calibrated Location code F1 The right hand corn...

Page 139: ...G keys up to the desired point Press RECALL so the selected data assumes the value shown in the top right window and press ENTER The top right window shows the tool position at all times Intermediate...

Page 140: ...ach penetration until the withdrawal begins To define it place the cursor on this data key in the desired value and press ENTER Safety distance In order to prevent collisions with the part the CNC all...

Page 141: ...d dwell t in seconds for chip removal in the first grooving pass Selection of the penetration step pass to keep the tool from overheating and dwell for chip removal after each pass This penetration in...

Page 142: ...for the rest of the grooves If the number of grooves is defined with a value of 0 or 1 it only makes one groove Intermediate diameter r and feedrate Fr For the cut off operation you must define an in...

Page 143: ...ill be equal to or under the defined value Each machining pass is done as shown in the figure starting at point 1 and after going through points 2 3 and 4 ending at point 5 5 Finishing operation If th...

Page 144: ...ied out By selecting T0 as the finishing tool the cycle does not execute the finishing operation In other words after the roughing operation the tool will move to the approach point maintaining the sa...

Page 145: ...ing point Xi Zi in rapid keeping the selected safety distance according to axes X and Z 4 Cut off operation at feedrate F up to the intermediate diameter From this point on the cut off operation conti...

Page 146: ...e threading and multiple slot milling cycles are available when the machine has a live tool and spindle orientation Level 1 Drilling cycle The following data must be defined Coordinates of the drillin...

Page 147: ...f the holes The total number of holes Level 4 Multiple threading cycle Multiple threading can be done on the cylindrical side of the part or on its face The following data must be defined The coordina...

Page 148: ...in the desired value and press ENTER Withdrawal distance H and approach distance C Parameter H defines the distance for the tool to withdraw after each drilling peck Parameter C defines the distance...

Page 149: ...press ENTER Safety distance In order to prevent collisions with the part the CNC allows a part approach point to be set The safety distance indicates the position of the approach point referred to th...

Page 150: ...ing peck will be the second one K The third one K K and so on in other words from the second peck on the new peck will be the product of the K factor times the previous peck After every drill pass the...

Page 151: ...The spindle reverses turning direction If a dwell has been defined for the bottom of the hole the spindle stops and after the programmed dwell has elapsed the spindle starts turning in the other way 6...

Page 152: ...peck will be the second one K The third one K K and so on in other words from the second peck on the new peck will be the product of the K factor times the previous peck After every drill pass the too...

Page 153: ...Tapping of the part in work feedrate F until the depth L is reached 7 Reversal of the turning direction of the live tool 8 Withdrawal in work feedrate to the approach point 9 Depending on the value a...

Page 154: ...stance selected according to axes X and Z 6 Milling of the slot by following these steps Penetration at programmed feedrate F to the bottom of the slot section 1 2 It mills the slot by moving the X or...

Page 155: ...ycle 3 11 Profiling cycle Level 1 Defining all the points of the profile Level 2 Using a part program which contains the profile Level 3 ZC profile Available when having a C axis Level 4 XC profile Av...

Page 156: ...te points The intermediate points are defined one by one If a coordinate is left blank the cycle will assume that it is the same as that of the previous one When not using all 12 definition points the...

Page 157: ...programmed they may all be erased at once To delete all the programmed points at the same time proceed as follows Place the cursor on the text DEF PROFILE max 12 points of the window where the points...

Page 158: ...defined Place the cursor on the profile program to be copied and press P PROG The CNC requests the number of the new profile and it allows changing its comment If the number entered is the same as th...

Page 159: ...When the part profile is known it is recommended to define both profiles that of the rough part and the desired final profile The machining is faster since only the stock between both profiles is remo...

Page 160: ...to penetrate into the valleys The machining feedrate will the one indicated in the roughing and finishing windows In pattern repeat the amount of stock to be removed from the original stock must be de...

Page 161: ...Press RECALL so the selected data assumes the value shown in the top right window and press ENTER The top right window shows the tool position at all times Safety distance In order to prevent collisi...

Page 162: ...ottom of the profile it could shake while machining With roughing by segments there will be more room to remove the chips and shorter and a more robust tools may be chosen to avoid vibrations In profi...

Page 163: ...or over this data key in the desired value and press ENTER Safety distance In order to prevent collisions with the part the CNC allows a part approach point to be set The safety distance indicates the...

Page 164: ...to the change position if so required by the machine The finishing of the part is carried out with the machining conditions set for finishing feedrate of the axes F spindle speed S and turning direct...

Page 165: ...m the profile equal to the finishing stock 5 Finishing operation If the finishing operation has been programmed with another tool the CNC will change the tool and will move to the change position if s...

Page 166: ...afety distance X 0 0000 Z 0 0000 Roughing Finishing F 0 800 S 1000 T 3 0 25 Spindle Outside profile Type of machining Work quadrant P1 X Z 12 0000 0 0000 P6 X Z 43 0000 37 5000 6 0000 P2 X Z 16 0000 2...

Page 167: ...Section 2 Straight line Z 18 X 16 Section 3 Straight line Z 25 5 X 23 Section 4 Straight line Z 25 5 X 34 Section 5 Straight line Z 37 5 X 43 Section 6 Straight line Z 52 X 43 Section 7 Straight line...

Page 168: ...ng manual CNC 8055 CNC 8055i 3 WORKING WITH OPERATIONS OR CYCLES TC OPTION SOFT V02 2X Profiling cycle Safety distance X 0 0000 Z 0 0000 Roughing Finishing F 0 800 S 1000 T 3 0 25 Spindle F 1 000 S 10...

Page 169: ...quadrant Abscissa and ordinate of the starting point Z 80 X 0 Section 1 Straight line Z 80 X 50 Section 2 Straight line Z 60 X 50 Section 3 Clockwise arc Z 40 X 90 Zc 60 Xc 90 R 20 Section 4 Straight...

Page 170: ...170 Operating manual CNC 8055 CNC 8055i 3 WORKING WITH OPERATIONS OR CYCLES TC OPTION SOFT V02 2X Profiling cycle Roughing Finishing F 0 800 S 1000 T 3 0 25 Spindle F 1 000 S 1000 T 3 2 RPM...

Page 171: ...Type of machining Work quadrant Abscissa and ordinate of the starting point Z 170 X 0 Section 1 Cntrclock wise arc Zc 140 Xc 0 R 30 Section 2 Cntrclock wise arc R 350 Tangent Yes Section 3 Clockwise a...

Page 172: ...0 X 0 Section 1 Cntrclock wise arc Zc 140 Xc 0 R 30 Section 2 Cntrclock wise arc R 350 Tangent Yes Section 3 Clockwise arc Zc 50 Xc 190 R 30 Tangent Yes The CNC shows the possible options for section...

Page 173: ...Operating manual CNC 8055 CNC 8055i WORKING WITH OPERATIONS OR CYCLES 3 TC OPTION SOFT V02 2X 173 Profiling cycle Roughing Finishing F 0 800 S 1000 T 3 0 25 Spindle F 1 000 S 1000 T 3 2 RPM...

Page 174: ...X 0 Section 1 Cntrclock wise arc Zc 150 Xc 0 R 30 Section 2 Straight line Angle 195 Tangent Yes The CNC displays the possible options between sections 1 2 Select the correct one Section 3 Clockwise ar...

Page 175: ...se arc Zc 107 Xc 0 R 21 Section 2 Clockwise arc R 10 Tangent Yes Section 3 Cntrclock wise arc Zc 83 Xc 14 R 15 Tangent Yes The CNC shows the possible options for section 2 Select the correct one Secti...

Page 176: ...176 Operating manual CNC 8055 CNC 8055i 3 WORKING WITH OPERATIONS OR CYCLES TC OPTION SOFT V02 2X Profiling cycle Roughing Finishing F 0 800 S 1000 T 3 0 25 Spindle F 1 000 S 1000 T 3 2 RPM...

Page 177: ...The parameters of the cycles in the Y axis planes are equivalent to those in the C plane ZC XC except for the radius R of the ZC profile that is not used in the YZ plane and it uses the X coordinate...

Page 178: ...inside the Y field the CNC calculates the new length and assigns it to the field of the active tool offset Parameter J is set to 0 Selecting the manual tool calibration using a probe shows with Y axis...

Page 179: ...the display of the probe s Y coordinates at the bottom of the screen When selecting display the Y axis the calibration is also carried out on this axes The Y axis coordinates will be displayed by def...

Page 180: ...180 Operating manual CNC 8055 CNC 8055i 4 Y AXIS TC OPTION SOFT V02 2X Tool calibration...

Page 181: ...e the cycle data or the blocks have been edited press ESC The upper right side of the screen will show the start symbol From this moment one the edited blocks may be simulated executed or saved like a...

Page 182: ...r editing up to 6 program blocks either in ISO code or in high level language After editing a block press ENTER to validate it Once the block or blocks have been edited press ESC The upper right side...

Page 183: ...ressing the ZERO key accesses the zero offset table x z X Z The icons may be used to defined the following options Select the work zone to act upon Up to five different zones may be defined Type of ac...

Page 184: ...or define a new one and add it to the one that is currently active Select the axes on which mirror image is applied This icon is not shown when selecting mirror image cancellation The cycle internall...

Page 185: ...ing with operations or cycles describes how to edit or define those operations or cycles This chapter indicates how to operate with those part programs through the following sections and sub sections...

Page 186: ...eystrokes must be shorter than 1 5 seconds A longer interval starts a new sequence Cycles that make up the part program The right column shows the cycles and or blocks edited in ISO code that make up...

Page 187: ...6 2 1 Seeing one of the operations in detail In this moment it is possible to Simulate the operation See chapter 7 Execution and simulation Execute the operation See chapter 7 Execution and simulation...

Page 188: ...ttom of the screen will request the number to be assigned to the new part program and it will offer the first one available 4 Enter the number of the desired program and press ENTER It must be a numbe...

Page 189: ...the left column and switch over to the right column 4 Place the pointer on the operation after which the block or cycle is to be saved and press ENTER Example To insert the turning cycle operation on...

Page 190: ...ist of part programs stored 2 Select with the pointer the part program to be deleted from the left column 3 Press CLEAR The bottom of the screen will show a message requesting confirmation of the dele...

Page 191: ...number to be assigned to the copy 4 Enter the number of the desired program and press ENTER It must be a number between 1 and 899999 Both included 5 If there is already a part program with that numbe...

Page 192: ...te an operation proceed as follows 1 Select with the pointer the operation to be deleted from the right column 2 Press CLEAR The bottom of the screen will show a message requesting confirmation of the...

Page 193: ...ion and pressthetwo colorkey Then position thecursoron the taper turning cycle 1 operation and press ENTER 2 Press the two color key The CNC will highlight that operation 3 Place the cursor on the ope...

Page 194: ...ws the pointer on the same operation To select another position use the keys The new operation will be inserted after the selected operation 2 Press the ENTER key Toplacethemodifiedoperationinitsprevi...

Page 195: ...der where programs may be executed When returning from the explorer to the PPROG screen with a different device the CNC will display a message warning that the device has been changed and requesting c...

Page 196: ...196 Operating manual CNC 8055 CNC 8055i 6 SAVING PROGRAMS TC OPTION SOFT V02 2X Managing programs using the explorer...

Page 197: ...the part program selected next to the green start symbol the CNC acts as follows If START is pressed the CNC executes the part program that is selected If CLEAR is pressed the CNC de selects the part...

Page 198: ...th work modes To do that press the GRAPHICS key The CNC shows the graphic screen of the T model Press START to execute an operation or cycle 15 28 42 Coordinate Xi Zi X 0 0000 Z 0 0000 Z X Xf Zf Xi Zi...

Page 199: ...be placed on the cycle that came up with the error When program 999998 is displayed on the screen or the error is not an execution error the cursor will go to the beginning or to the end of the progra...

Page 200: ...that has been saved Proceed as follows to simulate or execute an operation that has been saved as a part of program 1 Press P PROG to access the list of part programs stored 2 Select the program that...

Page 201: ...POSITION X 25 000 Z 85 000 115 SMAX 1000 RANGE 1 P000002 REFERENCE ZERO Z 0000 000 15 28 42 M0 MSG IF P102 EQ 1 GOTO N10 IF P101 EQ 0 RET M3 RET N10 M4 RET G01 G18 M41 PARTC 000000 CYTIME 00 00 00 00...

Page 202: ...one still in tool inspection Resuming program execution There may be 2 cases either only one axis moved or several did Only one axis moved The CNC repositions it and resumes the execution Both axes mo...

Page 203: ...at the lower right hand side of the screen These new windows indicate the new display area being selected Use the keys to move the window around the softkeys ZOOM ZOOM to enlarge or shrink its size a...

Page 204: ...imulation the CNC takes into account the simulation speed and the position of the feedrate override switch FEED 0 120 When selecting a new simulation speed the CNC applies 100 of it regardless of the...

Page 205: ...Description of the functions used to generate an ISO coded program The ISO coded program is mainly generated to control axes It provides information of the moving conditions and indications on feedra...

Page 206: ...206 Operating manual CNC 8055 CNC 8055i 7 EXECUTION AND SIMULATION TC OPTION SOFT V02 2X Graphic representation...

Page 207: ...Operating manual CNC 8055 CNC 8055i 7 SOFT V02 2X 207...

Page 208: ...208 Operating manual CNC 8055 CNC 8055i 7 SOFT V02 2X...

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