FAAC Estate Swing E-S 1600 Series Instruction Manual Download Page 9

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Too
ls N
ee

ded

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Power Drill



Crescent Wrench



Flat Head Screwdriver



Hacksaw



Phillips Head
Screwdriver



C-Ring Pliers



Tape Measure



Level



Wire Strippers

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C-clamps



3/8”, 1/4”, 5/16” Drill Bits

Other items that may be needed prior to commencing installation.

Bolded items are necessary

to all applications.



Start and stop post, bracket or door stop. Although the FAAC Estate swing 1600 features built

in limit switches some may choose to use positive stops:



16, 14 or 12 gauge, 2 conductor stranded direct burial low voltage wire will be required

to run power to your operator.

Length is deter mined by distance between transfor mer

power supply and the control box.



3/8”

Carriage Bolts will be needed to connect the 2

“

”

shaped brackets to the post.

Length will be determined by the size of your posts.



A metal support bracket may be needed to achieve the appropriate desired setback. The metal

support bracket will be bolted or welded to your post to give a larger amount of space to mount

the provided mounting bracket.



A voltage meter and digital camera may be necessary to run diagnostic checks.



If your transformer is going to be plugged into an outdoor outlet you will need to weatherproof

that outlet and transformer.

Electrical boxes or plug covers

can be obtained from a local

hardware store to accommodate both the plug and transformer.



Hardware to attach the control box to a post or fence.



Watertight connectors for running wires into the control box.



Protect all ingoing and outgoing wires with a surge suppressor. Consult your local dealer for

more information.

1.4

Summary of Contents for Estate Swing E-S 1600 Series

Page 1: ...Instruction Manual for the Manufactured by E S 1600 E S 1602 Series ...

Page 2: ... installation must conform to Standards EN 12453 and EN 12445 The safety level of the automated system must be C D 10 Before attempting any job on the system cut out electrical power and disconnect the batteries 11 The main power supply of the automated system must be fitted with an all pole switch with contact opening distance of 3 mm or great er Use of a 6A thermal breaker will all pole circuit ...

Page 3: ...ts of an irreversible electro mechanical operator with built in opening and closing limits and utilizes a worm screw system The irreversible system ensures the gate is mechanical locked when the motor is not operating A lock still needs to be installed if security or high winds are a concern A manual release makes it possible to move the gate in the event of a power cut or fault Keep this manual s...

Page 4: ...Operation Restoring Automation 2 1 READ FIRST Determining Push or Pull to Open 2 2 IMPORTANT Determining Setback Pull to Open 2 3 Installation of Operator Pull to Open 2 4 7 IMPORTANT Determining Setback Push to Open 2 8 Installation of Operator Push to Open 2 9 12 Easy Wiring Under Driveway 2 13 For Your Convenience 2 14 Wiring Jumpers and Receiver 3 Wiring Operator Arm s 3 1 2 Wiring Operator Ar...

Page 5: ...f your gate opener The table of contents are listed to assist you locating a desired section We do howev er strongly suggest studying every page of the instruction manual before attempting installation SECTION Diagnostics 5 First Run 5 1 2 Plug in Receiver 5 3 4 Maintenance and Trouble Shooting Bracket Maintenance 6 1 Troubleshooting 6 2 4 Accessories 7 Control Board Overview 7 1 4 Accessories 7 5...

Page 6: ...rrent A 3 Travel in 11 Cycles per hour Continuous Duty Aprox 75 Operating Ambient Temp 4 to 131 F Protection class IP44 Gate leaf max length ft Up to 16 Gate leaf max weight lbs Up to 800 Operator overall dimensions LxHxD in See below Operator Weight 18 lbs Specifications 1 1 ...

Page 7: ...olt washers nut 1 1 4 x2 Hex bolt washers nut Slave Operator If Applicable A Control Box B Operator Arm with 7 of 5 Conductor Wire and Key C Control Board D Transmitter E Receiver F Transformer G Gate Mounting Bracket H Post Mounting Brackets I Connector Pins and C Rings Terminal Board Cover and Screws Rear Fitting Water Tight Connectors J Mounting Hardware 1 3 8 x1 1 2 Hex bolts washer nut 1 5 16...

Page 8: ...oothly without any irregular friction during entire travel Make sure the hinges are in good condition Ball bearing hinges are ideal for gates weighing over 200 lbs or over 10 in length Make sure the gate is plumb and level The fence post must be secured in the ground with concrete This will prevent alteration of alignments and leveling during installation and during cycles 1 3 1 2 Estate Swing Ope...

Page 9: ...eeded to connect the 2 L shaped brackets to the post Length will be determined by the size of your posts A metal support bracket may be needed to achieve the appropriate desired setback The metal support bracket will be bolted or welded to your post to give a larger amount of space to mount the provided mounting bracket A voltage meter and digital camera may be necessary to run diagnostic checks I...

Page 10: ... forward 2 Insert and turn provided key 3 Flip release lever up 4 Turn release lever 180 degrees to face the opposite direction The operator shaft can now be manually pushed or pulled in and out To exit manual mode reverse the above steps 2 1 ...

Page 11: ...ges 2 3 2 9 Push To Open With the gate opener on the inside of the property the gate will swing out away from the property towards the street The gate opener will be retracted in the gate s closed position and as the opener extends it PUSHES the gate open Instructions are pages 2 10 2 16 After deciding which method you will use to automate your gate make an X across the pages of the installation m...

Page 12: ... the CLOSED position 2 There must be clearance for your gate opener to attach to the gate in the closed position This is most commonly an issue on columns Re positioning of the hinges or Push To Open operation may be required to achieve clearance 3 The brackets do not and must not move after installation 4 The L shape brackets can be mounted anywhere on the post or column They can be mounted on a ...

Page 13: ...4 Insert a 3 8 x 1 bolt in the center hole and a 5 16 bolt in the rear hole Secure them using the provided nuts and lock washers 1 Find the proper set back for your operator from previous page Do this by holding the bottom L shaped bracket against the post Marking its horizontal positioning on the post using a vertical line up from the middle of the bracket Also mark your angled bracket for positi...

Page 14: ...sly drawn vertical line and level the angled piece with the horizontal piece of the gate mounting bracket using a level Mark your holes drill and attach the brackets using 4 3 8 carriage bolts 6 Assemble the rear fitting to the operator as shown below 7 Run the 5 wires from the arm s to the control board as seen in section 3 8 Set the operator for manual operation And extend the operator arm to a ...

Page 15: ...asurement relock your operator arm This is your closed mounting position 10 Assemble the front gate mounting bracket as shown below bottom ring can be left off if security is not a concern 11 Attach the operator to the post mounting bracket using the supplied pins as shown below support the arm to prevent dropping and breakage of the rear fitting bottom ring can be left off if security is not a co...

Page 16: ...zontal position determine the gate mounting position The arm should already be in it s full closed length that was determined in step 9 13 Attach the gate mounting bracket us ing carriage bolts nuts and washers 14 Release the gate operator once more Manually test the gate by completely opening and closing it checking for hin drances Gate in Closed position ...

Page 17: ... measurement is perpendicular from the gate in the CLOSED position 2 There must be clearance for your gate opener to attach to the gate in the closed position This is most commonly an issue on columns Re positioning of the hinges or Push To Open operation may be re quired to achieve clearance 3 The brackets do not and must not move after installation 4 The L shape brackets can be mounted anywhere ...

Page 18: ...cardboard to make a template Before permanently attaching any brackets be sure to test arm motion and clearance 2 9 4 Insert a 3 8 x 1 bolt in the center hole and a 5 16 bolt in the rear hole Secure them using the provided nuts and lock washers 3 Position the angled brack et between the two L shaped brackets in the same position as when the setback was found Clamp the 3 brackets together Drill thr...

Page 19: ...rawn vertical line and level the angled piece with the horizontal piece of the gate mounting bracket using a level Mark your holes drill and attach the brackets using 4 3 8 carriage bolts 6 Assemble the rear fitting to the operator as shown below 7 Run the 5 wires from the arm s to the control board as seen in section 3 8 Set the operator for manual operation And extend the operator arm slightly p...

Page 20: ...urement relock your operator arm This is your closed mounting position 10 Assemble the front gate mounting bracket as shown below bottom ring can be left off if se curity is not a concern 11 Attach the operator to the post mounting bracket using the supplied pins as shown below support the arm to prevent dropping and breakage of the rear fitting bottom ring can be left off if security is not a con...

Page 21: ...izontal position determine the gate mounting position The arm should already be in it s full closed length that was determined in step 9 13 Attach the gate mounting bracket us ing carriage bolts nuts and washers 14 Release the gate operator once more Manually test the gate by completely opening and closing it checking for hindrances Gate in Closed position ...

Page 22: ...Dig a trench perpendicular to the driveway approximately 6 to 8 inches deep and 6 long Hook up a typical garden hose assembled to the first length of pipe as shown Turn on water and push the pipe under the driveway matching the pitch of the driveway If you hit a rock use the hammer to force the pipe past the rock Attach additional pieces of pipe to the initial length by removing the tee and using ...

Page 23: ...s Take the terminal block off of the control board to insert wires Hold with screw terminals facing upward Turn the screw counter clockwise to open the terminal and clockwise to close the terminal The terminals come closed Be sure not to mistake this for open and insert the wires below the terminal clamp This will lack the conductivity to complete the circuit For Your Convenience Be sure you are p...

Page 24: ...plied cable gland 2 Run the 5 Conductor wire through the cable gland and tighten the cable gland to squeeze the wire 3 After attaching the wire according to the picture below and the chart on the following page cover the operator arm terminal board with the bottom cover 3 1 NOT USED ...

Page 25: ... the Operator Arm s For a dual gate use the provided wire to connect the secondary motor to the control board 3 2 Pull to Open Opening in towards property It is important to choose the correct operation type ...

Page 26: ...ve chart on the previous page Push To Open wiring is found on the next page Wiring Connections for Operator Arm Power Position from right in arm Arm to Board Wire Color Terminal Pur pose Board Connection Terminal M Red Lg wire Power M1 1 master M2 1 slave if dual M Black Lg wire Power M1 2 master M2 2 slave if dual COM Red Limit Common Limit 1 COM Master Limit 2 COM Slave FCC Black Limit Closed Po...

Page 27: ...the Operator Arm s 3 4 For a dual gate use the provided wire to connect the secondary motor to the control board Push to Open Opening out towards the street It is important to choose the correct operation type ...

Page 28: ...stallations Wiring Connections for Operator Arm Power Position from right in arm Arm to board Wire Color Terminal Purpose Board Terminal Block Board Connection Terminal M Red Lg Wire Power CN2 M1 2 master M2 2 slave if dual M Black Lg Wire Power CN2 M1 1 master M2 1 slave if dual COM Red Limit Common CN3 Master Limit 1 COM Slave Limit 2 COM FCC Black Limit Open Position CN3 OL1 Limit 1 master OL2 ...

Page 29: ...o close on the gate will re close from the open position after a time set in the programming sec tion OFF Auto Close off ON Dual gate opener 2 motors OFF Single gate opener 1 motor ON Electric Lock being used OFF Electric Lock not used IMPORTANT We recommend before turning the gate opener on for the first time to have dip switch 1 OFF If the dip switch is set to on the gate will auto reclose after...

Page 30: ...with the transformer plugged in Contact between the two lead wires even for a second will destroy the transformer Transformers are only warranted if the in ternal fuse is not blown If the fuse is blown an outside factor shorting surge water etc has caused the transformer not to function Plug the transformer into a 110 V AC outlet The transformer is not weather proof and must be kept in a covered a...

Page 31: ...ecreasing the stroke length will make your operator open less or close less The limit switches are for fine adjustment only and each turn of the limit adjustment screws only moves the switch slightly Never adjust a limit switch past resistance this will damage the limit switch internally Fine Tuning Limit Switches Pull to Open Continue to the next page for limit adjustment directions ...

Page 32: ...d slowly move the gate from the closed position to the open position If the buzzer stops and starts again while moving to this position make note of this for the next step Once the gate is in your desired open position you are ready to adjust the limit switch 4 If the buzzer had turned off and back on while moving the gate open Turn the FCA screw counter clockwise until the buzzer stops If the buz...

Page 33: ...erator arm and slowly move the gate from the open position to the closed position If the buzzer stops and starts again while moving to this position make note of this for the next step Once the gate is in your desired closed position you are ready to adjust the limit switch 4 If the buzzer had turned off and back on while moving the gate closed Turn the FCC screw clock wise until the buzzer stops ...

Page 34: ...asing the stroke length will make your operator open less or close less The limit switches are for fine adjustment only and each turn of the limit adjustment screws only moves the switch slightly Never adjust a limit switch past resistance this will damage the limit switch internally Fine tuning Limit Switches Push to Open Continue to the next page for limit adjustment directions 4 4 ...

Page 35: ... switch 3 Manually release the operator arm and slowly move the gate from the closed position to the open posi tion If the buzzer stops and starts again while moving to this position make note of this for the next step Once the gate is in your desired open position you are ready to ad just the limit switch 4 If the buzzer had turned off and back on while moving the gate closed Turn the FCC screw c...

Page 36: ...mit switch 3 Manually release the operator arm and slowly move the gate from the closed position to the open position If the buzzer stops and starts again while moving to this position make note of this for the next step Once the gate is in your desired open position you are ready to adjust the limit switch 4 If the buzzer had turned off and back on while moving the gate open Turn the FCA screw co...

Page 37: ...hows P3 Press Push 1 to get P3 setting to 30 7 Press SET button 8 LED shows P4 Press Push 1 to get P4 setting to 3 9 Press SET button 10 LED shows P5 Press Push 1 to get P5 setting to 2 11 Press SET button 12 LED shows P6 Press Push 1 to get P6 setting to 10 13 Press SET to finish You should hear 3 beeps this indicates parameter programming is finished Manually unlock the gate then move it half wa...

Page 38: ...to move from one limit to the other 3 LED shows P3 P3 is the force setting the lower the number the easier the gate will reverse directions when it meets resistance This number may have to be changed to a higher setting if your gate is obstructing unexpectedly The number should be set to the highest number during initial setup and reduced to the point of reliable operation that takes into account ...

Page 39: ...e receiver wire 3 Using a 6 screw attached the top of the receiver to the post If you are happy with this position use the small provided set screw in the bottom hole to secure the receiver in place 4 Attach the receiver wire to the terminals as seen below Please note that you will find a factory installed jumper wire con nected on the receiver Leave this jumper wire in place One of the terminals ...

Page 40: ...This could mean 1 button on 400 different remotes or this could mean all 4 buttons on 100 remotes or anything in between Some choose to program all 4 buttons to a single receiver if they are not using multiple gates to eliminate pressing the incorrect button on the remote To do so follow the pro gramming above with each button of the remote You can erase all programmed codes by holding Learn 1 unt...

Page 41: ...6 1 Maintenance 1 Lubricate the rear pivot and front pivot of the bracket 2 Lubricate the gate hinges about every 3 months and also check for levelness of gate ...

Page 42: ...then the run time parameter P1 Check setback if setback is incorrect it will limit how far the gate will move per inch of stroke length If the gate will open but will not close Manually move the gate slightly off the open position and then trigger the gate to go closed If the gate then moves closed the limits are most likely wired backwards Meaning the open limit is wired to closed and closed wire...

Page 43: ...al clamps are closed there is a small space below them one could mistake as place to insert a wire If this is done then conductivity of the connection will never be reached Push or pull on the gate if it moves the gears are disengaged and the gate is in manual release mode General fix for user to understand operation Unlock the gate opener arm and move it to the half way position Change the run ti...

Page 44: ...otos to the technician This is done in your best interest to save unnecessary shipping expenses and time lost Many times we can come up with solutions to issues by seeing pictures that relay information that is impossible to relay through a phone conversation Below are examples of control board pictures and motor pictures that we will be looking for Picture shown is an actual customer photo ...

Page 45: ...tary contact will move the gate in the direc tion opposite what it was moving before stopped 4 When open and counting auto reclose pause time momentary contact will stop pause time 5 Stopped in open position from override of auto reclose from PUSH1 or Receiver momentary contact will reactivate pause time and close gate 6 When closing momentary contact will stop the gate and then it will auto reclo...

Page 46: ...no effect 3 When stopped mid cycle from PUSH 1 or the Receiver momentary contact will open the gate 4 When open with auto reclose on momentary contact will re set pause time and will start counting again after release of momentary contact 5 When pause time countdown is stopped in open from a momentary contact of PUSH 1 or the Receiv er momentary contact will have no effect 6 When closing momentary...

Page 47: ...ut for safety eye photo beam connection normally closed GND Ground for photocell power ground for photo connection V 12VDC Max 100 milliamps for photocell power 24V 24VDC Max 200 milliamps for accessory power Button PUSH 1 Ground for Push 1 Accessory PUSH 1 V is for push buttons keypads receivers or any other dry and momentary contact COM Positive voltage 12VDC for Push 1 or Push 2 accessory relay...

Page 48: ...ock OP Opening cycle AU Auto reclose countdown CL Closing cycle PH Photo cell disruption Buzzer Obstructions If the gate s come in contact with an obstruction the gate s will reverse direction for 2 seconds and stop to allow the obstacle to be cleared from the gate path If the gate s obstructs 3 times in a row the gate s will go into a hard shutdown mode and a buzzer alarm will sound At this point...

Page 49: ...ol board 24V Power Negative or GND or PWR of entry device GND terminal of PHOTO block on gate open er control board Push Button Intercoms Normally Open NO or Input INP or Relay of entry device COM terminal to right of PUSH1 of PUSH block on gate opener control board Common COM or Ground GND or Relay of entry device PUSH1 terminal of PUSH block on gate opener control board Push buttons do not requi...

Page 50: ...V is not a misprint the V terminal has a 12V output Solenoid Gate Lock Positive Lead of lock A terminal of E_LOCK block on gate opener control board Negative Lead of lock B terminal of E_LOCK block on gate opener control board Magnetic Gate Lock Magnetic gate locks must have their own power supply and their own relay Coil of relay for magnetic lock A terminal of E_LOCK block on gate opener control...

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FAAC Estate Swing E-S 1600 Series, Instruction Manual

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