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B614 

732998 - Rev.A

Tr

ansla

tion of the orig

inal instruc

tions

ENGLISH

1.  INTRODUCTION TO THIS INSTRUCTIONS MANUAL

1.1  MEANING OF THE SYMBOLS USED

   1  

Symbols: notes and warnings on the instructions

F

WARNING ELECTRIC SHOCK HAZARD - The operation 

or stage described must be performed following the 

instructions supplied and applicable safety regulations

!

WARNING,  PERSONAL INJURY HAZARD OR RISK OF 

DAMAGE TO COMPONENTS - The operation or stage 

described must be performed following the supplied 

instructions and applicable safety regulations

i

WARNING - Details and specifications that must be 

complied with in order to ensure that the system 

operates correctly.
RECYCLING and DISPOSAL - Components and structural 

materials, batteries and electronic components must not 

be disposed of together with household waste. They must 

be taken to authorised disposal and recycling centres

For manual lifting, there should be 1 person for every 

20 kg to be lifted

PAGE E.g.: 

 6

  see Page 6

FIGURE E.g.: 

 1

-3  see Figure 1 - item 3

TABLE E.g.: 

 1

   see Table 1

§

CHAPTER/SECTION E.g.: §1.1  see section 1.1

APPENDIX E.g.: 

 1

  see Appendix 1

Automatic operation - automation locked

Manual operation - automation unlocked

This manual provides the correct procedures and 

requirements for installing B614 and maintaining it 

in a safe condition.

When drafting the manual, the results of the risk 

assessment conducted by FAAC S.p.A. on the entire 

product life cycle have been taken into account in 

order to implement effective risk reduction measures.

The following stages of the life cycle of the product 

have been considered:

 

-

Delivery/handling

 

-

Assembly and installation

 

-

Set-up and commissioning

 

-

Operation

 

-

Maintenance/troubleshooting

 

-

Disposal at the end of the product’s life cycle

Risks arising from installation and using the product 

have been taken into consideration; these include:

 

-

Risks for the installation/maintenance technician 

(technical personnel)

 

-

Risks for the user of the automation system

 

-

Risks to product integrity (damage)

In Europe, the automation of a barrier falls under the 

Machinery Directive 2006/42/EC and the correspon-

ding harmonised standards.  Anyone automating a 

barrier (new or existing) is classified as the Manufac-

turer of the Machine.  They are therefore required by 

law, among other things, to carry out a risk analysis 

of the machine (automatic barrier in its entirety) and 

take protective measures to fulfil the essential safety 

requirements specified in Annex I of the Machinery 

Directive.

FAAC S.p.A. recommends that you always comply 

with the EN 12453 standard and in particular that you 

adopt the safety criteria and devices indicated, without 

exception, including the dead-man function.

This manual also contains general information and 

guidelines, which are purely illustrative and not exhau-

stive, in order to facilitate the activities carried out by 

the Manufacturer of the Machine in all respects with 

regard to carrying out the risk analysis and drafting the 

instructions for use and maintenance of the machine. It 

should be clearly understood that FAAC S.p.A. accepts 

no liability for the reliability and/ or completeness of 

the above instructions.  As such, the manufacturer of 

the machine must carry out all the activities required 

by the Machinery Directive and the corresponding 

harmonised standards on the basis of the actual 

condition of the locations and structures where the 

product B614 will be installed, prior to commissioning 

the machine. These activities include the analysis of all 

the risks associated with the machine and subsequent 

implementation of all safety measures intended to 

fulfil the essential safety requirements.

This manual contains references to European stan-

dards.  The automation of a barrier must fully comply 

with any laws, standards and regulations applicable in 

the country where installation will take place. 

L

i

Unless otherwise specified, the measurements pro-

vided in the instructions are in mm.

Summary of Contents for B614

Page 1: ...B614...

Page 2: ...Alle vermelde namen en merken zijn eigendom van de respectievelijke fabrikanten Deklantenmogenkopie nmakendieenkelvooreigengebruikbestemdzijn Dez handleiding werd in 2018 gepubliceerd Copyright FAAC...

Page 3: ...heessentialrequirementsoftheMachineryDirective2006 42 EC includingallapplicableamendments thathavebeenappliedand fulfilled are as follows 1 1 2 1 1 3 1 1 5 1 2 1 1 2 3 1 2 5 1 2 6 1 3 1 1 3 2 1 3 4 1...

Page 4: ...22 Round beam 24 5 5 Fitting the spring 26 Turnbuckle 26 Single spring 27 Double spring 27 5 6 Accessories on the beam 28 5 7 Balancing the beam 28 5 8 Limit switch adjustment 29 5 9 Earthing the doo...

Page 5: ...61 Deleting radio controls from memory 46 9 4 BUS 2easy devices 47 Connection 47 BUS 2easy photocells 47 Control devices 47 BUS 2easy device registration 48 9 5 Round beam light kit 49 9 6 Integrated...

Page 6: ...s for the installation maintenance technician technical personnel Risks for the user of the automation system Risks to product integrity damage In Europe the automation of a barrier falls under the Ma...

Page 7: ...G Riskofimpact crushing or shearing due to moving parts RISKOFOBJECTSFALLINGFROMABOVE Riskofimpact due to objects falling RISK OF TRIPPING Risk of tripping due to raised sections above 5 mm RISKS FROM...

Page 8: ...onto the market as partly completed machinery therefore it cannot be com missioned until the machine in which it will be incor porated has been identified and declared to conform to the Machinery Dir...

Page 9: ...ty footwear 20 kg is the MAX weight one person can lift Kg ____ Weight of package PALLETISED SUPPLY RISKS PERSONAL PROTECTIVE EQUIPMENT SINGLE PACKAGE RISKS PERSONAL PROTECTIVE EQUIPMENT Use a forklif...

Page 10: ...of the packaging materials The packaging materials plastic polystyrene etc must not be left within reach of children as they are potential sources of danger When you have finished with them dispose o...

Page 11: ...vely vehicle access control must be fitted with suitable visible signs prohibiting foot traffic A separate route for foot traffic outside therangeofthebeammustbeprovidedandproperly indicated Iffoottra...

Page 12: ...o corrosive chemicals or atmospheric agents Do not expose the barrier to direct jets of water of any type and size Do not expose the barrier to aggressive chemical or environmental agents Thebarrierma...

Page 13: ...f an obstacle during closure cau ses the manoeuvre to be reversed the recognition of an obstacle during opening causes the beam to stop Adjustable end of stroke The barrier is fitted with an adjustabl...

Page 14: ...305 mm FAAC beam Beam length Rectangular beam 1 35 4 85 m max Round beam 1 40 5 20 m max 6 Technical data 3 7 MANUAL OPERATION Performing the release manoeuvre when there is no electrical power Perfor...

Page 15: ...ard equipment on the barrier body 4 1 Bearing trunk 2 Drive shaft 3 Beam release device triangular key 4 Top cover 5 Door with lock 6 E614 control board 7 E614 control board cover 8 Balancer upper spr...

Page 16: ...gular or round beam the reflecting paper for round beam are supplied separately 3 Fixing pocket for the installed beam rectangular or round 4 Single or double balancing spring 3 10 OPTIONAL ACCESSORIE...

Page 17: ...nloops refertothespecific instructions Presence of a safety area between the wall or other fixed element and the end of the beam to protect against the risk of persons becoming trapped crushed Presenc...

Page 18: ...e plans to ensure that there are no other electrical cables in proximity to the planned digging drilling locations to prevent the risk of electrocution Check that there are no pipes in the vicinity as...

Page 19: ...E SYSTEM The example is purely an illustration and is only one of the possible applications of the B614 Example system Minimum wire cross section 1 Barrier B614 2 Mains power supply 3G 1 5 sq mm 3 Cir...

Page 20: ...ectronic parts and the moving mechanical pars Never install the beam before fixing the barrier body and checking it Untiltheinstallationiscomplete neverleavethebar rier unguarded with the beam fitted...

Page 21: ...d dimensions on the basis of the characteristics of the ground and place of installation Perform structural calculations where necessary 1 Make the hole in the ground Fill it with concrete allowing th...

Page 22: ...t the plinth s concrete has solidified In this phase the barrier must be locked Nevermanagethebarrierbyholdingtheboardholder 1 10 Removethe4nutswithwashersfromthe plate 2 11 Placethebarrierbodyonthefo...

Page 23: ...of cable are necessary 1 13 Arrange the cables inside the barrier Fix the cables with the cable ties provided 1 2 and 3 2 14 Remove bolt with washer 1 Open cable tie 2 Bring the cables to the board 3...

Page 24: ...o turn the balancer in the closed beam position This phase requires the release of the barrier Keep away from the moving elements inside the box To move the balancer turn the drive shaft making use if...

Page 25: ...esting it at the end 6 Line up the two holes underneath slide the lower edging temporarily to uncover the holes 7 Fixthebeamwithscrews2 interposingthewashers reposition the lower edging 8 19 Insertcov...

Page 26: ...m L LThe spacer 5 must not be used and must be elimi nated 3 22 Removing guide 1 and replacing it 4 Insert the adaptor 2 horizontally 5 Fix in position with screw 3 interposing washers 4 and 5 Usethet...

Page 27: ...nal instructions ENGLISH 9 24 Insert cover 1 and fix it with the screws 2 10 25 Applythereflectivepapers1onbothsides of the beam 11 Insertcover2attheendofbeamandfixwithscrews3 Leave the beam supported...

Page 28: ...ng to the balancer and the base indicated The accessories on the beam must be considered when choosing the balancing spring single or dou ble Following the addition or elimination of the accessories a...

Page 29: ...nsion Keep away from the spring coils 4 Restore the automatic operation DOUBLE SPRING 1 Lengthentheturnbucklebymanuallyunscrewing it to facilitate the operation 2 Lower bracket 29 Connect the plate 1...

Page 30: ...cessories to the beam 5 7 BALANCING THE BEAM RISKS PERSONAL PROTECTIVE EQUIPMENT This phase requires the release of the barrier Performing the release manoeuvre when there is no electrical power Keep...

Page 31: ...his phase requires the release of the barrier Performing the release manoeuvre when there is no electrical power Keep away from the moving elements inside the box and from the coil spires Do not leave...

Page 32: ...nd nut on the base and on the door Respect the insertion order indicated in the figure 5 10 CLOSING THE DOOR The door must be closed before any manoeuvres are performed even manually Handle the door c...

Page 33: ...ith the cover inclined insert markers 1 in slots 2 on the box rod side then lower it on the opposite side 2 Close with the key turn in an anticlockwise direction 3 Check the closure of the cover try t...

Page 34: ...erating temperature 20 C to 55 C 20 C to 55 C COMPONENTS See figure 35 BOARD J1 Mains power supply terminal board J3 BUS 2easy terminal board J6 Accessory input terminal board J7 Connector for XF radi...

Page 35: ...UT 3 OUT 2 OUT 1 24V LAMP MOT MOT PE N L N L 6 A M 24 V 15 W max RADIO 1 RADIO 2 ERROR ALARM F XF 433 868 AC MAIN MOT ENC TRAFFIC LAMP LIGHT BEAM COM BLR BLG F3 J8 J1 J23 J11 J18 J21 J6 J10 J3 J13 F J...

Page 36: ...other pulse giver that commands the closure of the barrier by closing a contact 3 STOP Configured as STOP default NC contact connect a button or other pulse giver that commands the stopping of the ba...

Page 37: ...e necessary 37 Connectthemagneticcoildetectorstotermi nal boards J10 LOOP 1 or J13 LOOP 2 LOOP 1 Opening coil NO contact connect a detector that commands the opening of the barrier when a contact is c...

Page 38: ...mation system to operate BEAM LIGHTS See 9 5 and 9 6 for the connection INTEGRATED FLASHING LIGHT 40 See 9 6 for the connection XBAT 24 BATTERY 41 See 9 2 for the connection XF RADIO MODULE 41 See 9 3...

Page 39: ...properly set the parameter cF dependent on the beam length 6 RegistertheBUS2easydevices iftheyareinstalled see 9 4 7 Check the barrier s direction of travel see 11 2 8 Perform the set up see 7 3 9 If...

Page 40: ...4m 03 beam from 4m to 5m 03 dF DEFAULT Displayed if the board is configured with the factory settings default Y indicates that all set values correspond to the defaults no indicates that one or more s...

Page 41: ...nimum power 50 maximum power 50 SP STOP INPUT CONFIGURATION It defines the function of the STOP input 00 STOP Stop 02 FSW CL Closure photoelectric cell 00 t OPERATINGTIME time out Set a higher value t...

Page 42: ...sonwithbarrierclosed offwithbarrier in pause mode open flashing during the move ment 02 lights off with barrier in pause mode open flashing in all other states 01 AS MAINTENANCEREQUEST CYCLECOUNTER li...

Page 43: ...ion of the photocells during the pause mode reloads the pause time OPEN during the opening locks OPEN during opening causes it to open again L LThe CLOSE command always commands the closure b SEMI AUT...

Page 44: ...approaching the automation system until the end of the procedure L LThe SET UP MUST be performed with the mains power switched on with the automation system functioning auto matically with the STOP EM...

Page 45: ...over see the relative section 2 4 3 Apply the notice supplied warning against the risk of cutting crushing or the loss of fingersorahandbetweenthebeamandthebody of the barrier The indication of the RI...

Page 46: ...ind If it is raining an adequate shelter for the barrier must be madeuntilthemechanicalandelectronicinstallation is complete Nevermanagethebarrierbyholdingtheboardholder 9 1 24V FLASHING LIGHT The fla...

Page 47: ...n succession to complete the memorisation process If the procedure was carried out correctly the B614 will open the beam if permitted by the operating mode that has been set SLH SLH LR MEMORISING OTHE...

Page 48: ...OPEN program ming or CLOSEprogramming Afterpressing thebuttonforabout5seconds thecorresponding radioLED DL4orDL5 willstarttoflashtoindicate that the radio code learning phase has started 3 Release the...

Page 49: ...2easy photocells 11 Orienting the photocells 1 0 0 0 CL FSW 1 0 0 1 1 0 1 0 1 0 1 1 1 1 0 0 1 1 1 0 1 1 1 1 OPEN Assignanaddresstoeachpairofphotocellsbysetting thefourDIPswitches DS1 onthetransmittera...

Page 50: ...s been replaced Following any changes addition replacement or removal to the BUS 2easy devices ON 1 2 3 4 5 1 command DIP switch 5 0 OFF ON 1 2 3 4 5 2commands DIPswitch5 1 ON Registration procedure 1...

Page 51: ...Connect the flashing light to terminal J21 4 Set the operating mode oS in Advanced pro gramming 5 Close the upper cover 6 Check that the device is working properly 9 7 BEAM JOINT KIT Follow the assem...

Page 52: ...d is in good condition You should install a beeper or similar to indicate the beam is closing Apply the reflector on the stem L LOn the rectangular beam it is not possible to install the foot when the...

Page 53: ...ernal loops must be connected to the Master barrier Each barrier must be programmed on the basis of the length and configuration of the beam The functio ning logic must only be programmed on the Maste...

Page 54: ...ogramming and set cF depending on the beam configuration and length Ct SL for configuring the board as Slave 3 Check the status of the LEDs on the board LED DL7 Red Master Slave synchronisation absent...

Page 55: ...shows 2 Keep the button pressed The display shows oP and the barrier opens The flashing point betweenthetwolettersindicatesthattheencoder is operating correctly 3 Keep the button pressed The display...

Page 56: ...installer machine manufacturer is re sponsible for drawing up the maintenance plan for the automation supplementing this list or modifying the maintenance intervals according to the machine characteri...

Page 57: ...Fork Check that they are intact and correctly fastened 6 Checkthepresenceandintegrityofallthesignsandmarkings necessary 6 Jointed beam Check that they are intact and correctly fastened 6 Check the in...

Page 58: ...G THE GEARMOTOR 1 Perform the release manoeuvre 2 Lift the beam completely vertically 3 Restore the automatic operation 4 Lengthentheturnbucklebymanuallyunscrewing it to facilitate the operation 5 Unh...

Page 59: ...sa invert the phases in the motor connec tion and perform a SET UP The barrier makes very slow movements check the force set check the balancing of the beam check the parameter cF has been set in acco...

Page 60: ...h are purely indicative and in no way exhaustive help the installer draft the user instructions The installer must provide the owner operator of the automation with the EC Declaration the system Logbo...

Page 61: ...y for the entire stroke Do not let the beam travel freely Do not leave the barrier unblocked after carrying out the manual movement restore automatic operation RELEASE PROCEDURE 1 53 Open the lock cov...

Page 62: ...60 53 60x60x60h 52 52 53 53 20 20 20 20 POS 1 5 10 POS 1 5 10 POS 2 5 10 POS 2 5 10 POS 5 4 10 POS 5 4 10 POS 5 4 10 POS 4 5 10 POS 4 5 10 POS 3 5 10 POS 3 5 10 Translation of the original instruction...

Page 63: ...max 4 81 m beam and lights 1 B 2 B 3 A 4 A 5 A 3 A 4 A beam length min 1 65 m max 2 19 m min 2 20 m max 2 69 m min 2 70 m max 3 09 m min 3 10 m max 3 49 m min 3 50 m max 3 80 m min 3 81 m max 4 30 m...

Page 64: ...2 94 m min 2 95 m max 3 39 m min 3 40 m max 3 75 m min 3 76 m max 4 40 m min 4 41 m max 4 90 m beam and foot 1 B 2 B 3 A 4 A 5 A 3 A 4 A beam length min 1 40 m max 1 89 m min 1 90m max 2 39 m min 2 40...

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Page 68: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 09 57 820 www faac it www faacgroup com B614 63 732998 Rev A...

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