ESKA ERG-H5 Installation Use And Care Manual Download Page 3

 

 

 

 

 

 

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to the assembly stage of the product. If the manual and label information vary from each other, please contact the manufacturer without using 
the product. Do not use if the product is not suitable for field conditions.  

All our products are placed into special cardboard boxes and parcels to prevent damages that may occur during handling and transportation. 
During handling and transportation, in the course of all processes and during the usage period; ensure that the products or the product boxes 
shall not fall, thrown, waggled, shall not be exposed to overload, forces and impacts, shall not be crushed, no weights shall be put on the products 
and external parts and outer protrusions of the product shall not be damaged, wetted and overturned. The products, supplementary parts and 
spare parts shall be stored in their own packages until installation. After opening the package, the product shall be checked for any damages; if 
any damage is identified, the supplier should be informed and the product should be kept in its original package for inspection purposes. For all 
operations mentioned in this instruction and throughout the entire use; apply the appropriate tools and methods. 

At any stage of this manual, and throughout use; do not attempt to displace the "57 

 H5 OPSO COCKING HANDLE" of the product with model 

number ERG-H5, do not allow any mechanical damages, do not move it unnecessarily and do not overstrain it.  After the product

’s

 cut-off of the 

gas supply and upon the identification that there is no gas leakage to be carried out by an authorize person only,  the product shall be adjusted 
and commissioned.  

Where appropriate, it is recommended to use our product in gas lines for safety purposes. The product can only be used in perfect and flawless 
condition. Incorrect operation forms and any defects shall be corrected immediately. 

As  the  products  with  model  number  ERG-HZ5  are  not  equipped  with  safety  shut-off  devices  that  close  at  extremely  high  and  low  output 
pressures, additional measures shall be taken for undesired excessive pressure increases and decreases that may occur at the line exit, in case 
these products are applied. 

 

2. DEFINITIONS AND ABBREVIATIONS 

Device or Product   

: ESKA Brand Gas Pressure Regulator   

SSD 

 

 

: Automatic Safety Shut-Off Device 

Authorized Body   

: Gas distribution company existing in the province or region where you are located in which is responsible for gas 

distribution. 

 

Authorized Fitter   

: The person who is responsible for the installation, assembly, operating, periodic maintenance and inspections of 

the device in accordance with the laws, regulations and standards, who is experienced and trained in this field, who has full knowledge in this 
filed and is qualified, vested with a high level of knowledge, who is aware of the laws, legislations, standards etc. related to such persons works 
and safety, experienced in all necessary measures and who is authorized by the official authorities. 

 

Breathing Line  

 

: This is the connecting line which connects between the control and/or pilot and atmosphere in order to equalize 

the pressure on the sensory component when, under normal operating conditions, the position of the sensory component changes and which 
connects the atmosphere side of the pressure sensory component to the atmosphere. Note - When a fault occurs in the sensory component, 
this line may be the exhaust line. 
- Exhaust Line  

 

: The connecting line between the regulator or auxiliary equipment and the atmosphere used for safe relief of the 

gas, in case of any fault in any section.

 

 

PS: 

Permissible Maximum Input Pressure 

PSD:  

Maximum Strength Pressure for Sections with Different Strengths 

TS: 

Operating Temperature Range 

S.N: 

Serial Number 

Wds: 

Outlet Pressure Setting Range 

Pds: 

Outlet Setting Pressure 

Pumax: 

Maximum Inlet Pressure 

Bpu: 

Inlet Pressure Range 

Wdo: 

High Pressure Safety Shut-Off Set Range 

Wdu: 

Low Pressure Safety Shut-Off Set Range 

Wdso: 

High Pressure Safety Shut-Off Adjustment Range 

Wdsu:  

Low Pressure Safety Shut-Off Adjustment Range 

Pdso:  

High Pressure Safety Shut-Off Regulating Pressure 

Pdsu:  

Low Pressure Safety Shut-Off Regulating Pressure 

AC:  

Accuracy Class (± change in outlet adjustment pressure) 

SG: 

Shut-Off Pressure Class (the pressure which is read on the output side when the flowrate is zero) 

AG: 

Safety Shut-Off Accuracy Group 

DN:  

Nominal Diameter 

Pdo: 

Discharge Opening Pressure 

IS: 

Regulators with combined strengths 

DS: 

Regulators with different strengths 

SZ: 

Locking Pressure Zone Class 

Qen çok; Qmax ; Maximum Flowrate 
Qen az; Qmin; Minimum Flowrate 
 

 

Summary of Contents for ERG-H5

Page 1: ...sactions Save for Future Requirements Products must only be authorized by authorized persons This product must be installed in accordance with applicable rules and guidelines ESKA VALVE A Sakarya 1 Or...

Page 2: ...plement the right systems to protect the product Taking into considerations the factors such as tampering the product unauthorized opening of the product covers inserting wires water dirt etc and othe...

Page 3: ...DEFINITIONS AND ABBREVIATIONS Device or Product ESKA Brand Gas Pressure Regulator SSD Automatic Safety Shut Off Device Authorized Body Gas distribution company existing in the province or region wher...

Page 4: ...te of 200 m3 h and input pressure below 5 bar in connections with input from above through inside gas consumption devices which are placed after gas meters used in homes and similar places Permissible...

Page 5: ...sed as a backup inspection device and is spring driven The ERG H5 Model gas pressure regulator has a high and or low pressure gas safety shut off device that is built in the same body i e placed in an...

Page 6: ...in the product and the box as well as the documentation manual warning label certificate etc which have to be available with the product In case of deficiencies or failures please contact the manufact...

Page 7: ...shall be higher than the outlet pressure Ensure that there are no diameter narrowing and expansion over short distances at the inlet and outlet of the line on which the product will be mounted Before...

Page 8: ...s use a gland or ball valves at the product inlet and outlet Connect the product to the line without causing mechanical stress It should be remembered that excessive loads to be applied to the body ma...

Page 9: ...roduct is not reverse mounted After the product is assembled carry out the necessary checks Ensure that the product impermeability is provided example external impermeability visual control Gas Inlet...

Page 10: ...leased gas is mixed in the atmosphere if the product is equipped with a discharge system and check that outlet and gas impermeability is achieved by appropriate methods foam detector etc 7 Wait until...

Page 11: ...anizations should be contacted immediately If the product is closed for various reasons during operation the inlet and outlet valve should be closed the problem should be detected and the product shal...

Page 12: ...struction 8 Monitor the output pressure from the manometer and bring it to the set value and make sure that the slam shut remains installed at the desired value OUTER LEAKAGE TEST 1 Set the inlet pres...

Page 13: ...ssure increase is achieved in clockwise rotations and pressure decrease in reverse rotations 6 If there is an SSD an increase in safety pressures should be ensured when adjusted output pressures are i...

Page 14: ...been exceeded All aforementioned tests should be repeated and it shall be ensured that the results are in conformity It is recommended to seal the adjustment devices so that the settings are not chan...

Page 15: ...n 2 Cleaning and protection of the pipeline before the product in general after commissioning maintenance may be required very often since the pipeline is not clean enough 3 The level of reliability r...

Page 16: ...spring supplied from the manufacturer properly and without forcing 4 Place the H1 TEMPER NUT No 9 with the appropriate hexagonal wrench to its initial position 5 Manually assemble the SR UPPER COVER P...

Page 17: ...duct In all cases make sure that nobody is present indoors in any situation which leads to gas release from the product or the line to the atmosphere that no hazardous atmosphere is and or will be for...

Page 18: ...nsions are in mm Figure 9 Regulation Discharge No 1 G1 4 ISO 228 SSD Discharge No 2 G1 8 ISO 228 SSD Sensing Line No 3 GE12 1 4 For Pipes 12 X 1 5 Regulation Sensing Line No 4 GE12 1 4 For Pipes 12 X...

Page 19: ...Page 19 of 32 Figure 11...

Page 20: ...Page 20 of 32...

Page 21: ...5 C 1013 mbar Q n m h natural gas x K Q n m h x gas Example Q n m h natural gas x 0 78 Q n m h air Correction factor K at 15 C Butane 0 55 Propane 0 64 Oxygen 0 76 Air 0 78 Nitrogen 0 81 Biogas 0 85 C...

Page 22: ...ight to make changes in the spring settings Please contact the spring manufacturer Internal Sensing Active Internal and External Sensing Active Pd Outlet Pressure bar Maximum Capacities m3 h Natural G...

Page 23: ...not lift during transportation In case of repacking no humidity or wetness shall remain in the product The product shall be stored in environments which are isolated from forces such as falling tippin...

Page 24: ...g to the type of problem if you do not prefer to carry out these procedures or if you have despite the performance of such procedures not solved the problem or have not remedied the suspicion of a pro...

Page 25: ...odel The dimensions of the gas line may be incorrect Increase the nominal width of the pipeline The gas filter before the regulator may be contaminated Carry out maintenance on the gas filter replace...

Page 26: ...ealed do not perform this process The product line connection may not be fully connected If there is a leak in the outlet connection nozzle remove the product from the line remove the outlet seal manu...

Page 27: ...s which may cause combustion cigarettes lighters matches etc extinguish all open fires and smoky substances sources that may create sparks and fires do not re start Do not touch turn on or off any ele...

Page 28: ...rihi 01 11 2020 The name of the Notified Body and No Onaylanm Kurulu un Ad ve Numaras T V NORD System GmbH Co KG 0045 EU Conformity Assessment Method AB Uygunluk De erlendirme Y ntemi 2014 68 EU PED C...

Page 29: ...name of the Notified Body and No Onaylanm Kurulu un Ad ve Numaras T V NORD System GmbH Co KG 0045 EU Conformity Assessment Method AB Uygunluk De erlendirme Y ntemi 2014 68 EU PED Category I Modul A2 M...

Page 30: ...gineering Practice SEP Declaration Deklarasyon We declare that our products with a serial number as defined above meet the requirements 2014 68 EU PED Pressure Equipment Directive Article 4 item 3 The...

Page 31: ...4 84 E mail info eskavalve com Authorized Signature Authorized Stamp THE SELLER S Title Address Phone Fax E mail Authorized Signature Authorized Stamp COMMODITYS S Type Gas Pressure Regulator Brand ES...

Page 32: ...ing free repairs and in cases where the goods have failed again within the warranty period the maximum period for repair has been exceeded it has been identified by the authorized service station sell...

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