ESKA ERG-H5 Installation Use And Care Manual Download Page 11

 

 

 

 

 

 

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C. AFTER 

If the setup process does not occur or f you encounter different problems afterwards; contact the manufacturer without carrying out 
any operation. 

The setup shall not affect the function of other components. 

Under closed conditions or inside, the leaked gas can accumulate and create danger of explosion. In such cases, the ventilation hole 
should be connected by piping from the product to outdoors (atmosphere). 

If the product is exposed to excessive pressure, it should be checked for any damage that may have occurred. If the overpressure is high 
enough to damage the product, some kind of external overpressure protection must be provided.  

The product

’s operation under the limits specified in 

this manual and the product label: This does not prevent damage caused by external 

sources or residues in the pipeline. The inlet must be protected with appropriate equipment to avoid exceeding the permitted limits (PS, 
TS). 

When designing a decompressing station, carry out an analysis that takes into account the impact of wind, snow and temperature to 
prevent unnecessary load and equipment from moving towards the flanges and take the necessary measures according to this analysis. 

If necessary, a support can be used under the pipe and regulator/SSD body to prevent excessive pressure on the regulator/SSD. 

The installed product shall be adequately protected from vehicle traffic and damage from other external sources. 

Do not install the product where excessive water accumulation or ice formation can occur. In some installations, such as in areas with 
heavy snowfall, a cap or enclosure may be required to protect the product from the snow load and to prevent freezing caused by air 
discharge. The necessary measures should be taken considering the aforementioned situations. 

Depending on the temperature during and after the installation process or during  mid seasons, instant gas output from the 

product’s 

relief section may occur which is normal. It is important that such gas output in question shall not continue; if it continues it can be 
considered  that  there  is  a  failure  in  the  product.  In  such  a  case,  the  products  use  shall  be  discontinued  and  the  authorized 
persons/organizations should be contacted immediately. 

If the product is closed for various reasons during operation, the inlet and outlet valve should be closed, the problem should be detected 
and the product shall be re-installed according to the aforementioned rules.  

If the product is equipped with a discharge system; gas discharge to the atmosphere shall not be performed under any circumstances; 
however,  there  may  be  temporary  discharges  from  auxiliary  equipment.  If  there  is  a  continuous  discharge  contact  the  authorized 
person/institutions immediately. 

If the product is shut down for various reasons during operation: 

1- The inlet and outlet valve should be closed, the problem should be detected and re-installed according to the aforementioned rules.  
2- 

The output pressure may increase and the product’s high pressure safety shut

-off device may close which will lead to gas cut-off, 

depending on contaminated gas and foreign matters in the line, which will cause pressure-capacity changes due internal leakage, 
abrupt stop of the combi boiler, boiler etc., breathing line clogging, product failures etc. In this case, the reinstallation process has to be 
repeated. 
3- If the output pressure of the product drops excessively for various reasons during operation and reaches the adjusted safety 
pressure, the low-pressure safety shut-off system activates and the gas flow may close. In this case, the reinstallation process has to be 
repeated. 
 
- TESTS 
After installation, output pressure, high- and/or low-pressure closing pressures and internal impermeability, external impermeability and 
the  capacity should  be  checked.  While  performing these  procedures,  take  all  necessary  measures  to  ensure  that  the  discharged gas 
generated from the product or the external leakage shall not a hazardous atmosphere and do not operate indoors. 

Note: In no case should operations be performed which lead to pressure income or pressure flow of more then 20 bars to  the inlet 
connection  nozzle  and  body  of  the  product  or  to  pressure  income  or  pressure flow  of  more  then  6  bars  to  the  housings  where  the 

product’s outlet pressure adjustments are made and such situations shall be strictly prevented

To examine the pressure values; carry out this procedure with a calibrated manometer mounted on minimum 5xDN in the pipeline at 
the outlet side of the product. DN is the value that depends on the diameter at the output of the product. 

 

 

Summary of Contents for ERG-H5

Page 1: ...sactions Save for Future Requirements Products must only be authorized by authorized persons This product must be installed in accordance with applicable rules and guidelines ESKA VALVE A Sakarya 1 Or...

Page 2: ...plement the right systems to protect the product Taking into considerations the factors such as tampering the product unauthorized opening of the product covers inserting wires water dirt etc and othe...

Page 3: ...DEFINITIONS AND ABBREVIATIONS Device or Product ESKA Brand Gas Pressure Regulator SSD Automatic Safety Shut Off Device Authorized Body Gas distribution company existing in the province or region wher...

Page 4: ...te of 200 m3 h and input pressure below 5 bar in connections with input from above through inside gas consumption devices which are placed after gas meters used in homes and similar places Permissible...

Page 5: ...sed as a backup inspection device and is spring driven The ERG H5 Model gas pressure regulator has a high and or low pressure gas safety shut off device that is built in the same body i e placed in an...

Page 6: ...in the product and the box as well as the documentation manual warning label certificate etc which have to be available with the product In case of deficiencies or failures please contact the manufact...

Page 7: ...shall be higher than the outlet pressure Ensure that there are no diameter narrowing and expansion over short distances at the inlet and outlet of the line on which the product will be mounted Before...

Page 8: ...s use a gland or ball valves at the product inlet and outlet Connect the product to the line without causing mechanical stress It should be remembered that excessive loads to be applied to the body ma...

Page 9: ...roduct is not reverse mounted After the product is assembled carry out the necessary checks Ensure that the product impermeability is provided example external impermeability visual control Gas Inlet...

Page 10: ...leased gas is mixed in the atmosphere if the product is equipped with a discharge system and check that outlet and gas impermeability is achieved by appropriate methods foam detector etc 7 Wait until...

Page 11: ...anizations should be contacted immediately If the product is closed for various reasons during operation the inlet and outlet valve should be closed the problem should be detected and the product shal...

Page 12: ...struction 8 Monitor the output pressure from the manometer and bring it to the set value and make sure that the slam shut remains installed at the desired value OUTER LEAKAGE TEST 1 Set the inlet pres...

Page 13: ...ssure increase is achieved in clockwise rotations and pressure decrease in reverse rotations 6 If there is an SSD an increase in safety pressures should be ensured when adjusted output pressures are i...

Page 14: ...been exceeded All aforementioned tests should be repeated and it shall be ensured that the results are in conformity It is recommended to seal the adjustment devices so that the settings are not chan...

Page 15: ...n 2 Cleaning and protection of the pipeline before the product in general after commissioning maintenance may be required very often since the pipeline is not clean enough 3 The level of reliability r...

Page 16: ...spring supplied from the manufacturer properly and without forcing 4 Place the H1 TEMPER NUT No 9 with the appropriate hexagonal wrench to its initial position 5 Manually assemble the SR UPPER COVER P...

Page 17: ...duct In all cases make sure that nobody is present indoors in any situation which leads to gas release from the product or the line to the atmosphere that no hazardous atmosphere is and or will be for...

Page 18: ...nsions are in mm Figure 9 Regulation Discharge No 1 G1 4 ISO 228 SSD Discharge No 2 G1 8 ISO 228 SSD Sensing Line No 3 GE12 1 4 For Pipes 12 X 1 5 Regulation Sensing Line No 4 GE12 1 4 For Pipes 12 X...

Page 19: ...Page 19 of 32 Figure 11...

Page 20: ...Page 20 of 32...

Page 21: ...5 C 1013 mbar Q n m h natural gas x K Q n m h x gas Example Q n m h natural gas x 0 78 Q n m h air Correction factor K at 15 C Butane 0 55 Propane 0 64 Oxygen 0 76 Air 0 78 Nitrogen 0 81 Biogas 0 85 C...

Page 22: ...ight to make changes in the spring settings Please contact the spring manufacturer Internal Sensing Active Internal and External Sensing Active Pd Outlet Pressure bar Maximum Capacities m3 h Natural G...

Page 23: ...not lift during transportation In case of repacking no humidity or wetness shall remain in the product The product shall be stored in environments which are isolated from forces such as falling tippin...

Page 24: ...g to the type of problem if you do not prefer to carry out these procedures or if you have despite the performance of such procedures not solved the problem or have not remedied the suspicion of a pro...

Page 25: ...odel The dimensions of the gas line may be incorrect Increase the nominal width of the pipeline The gas filter before the regulator may be contaminated Carry out maintenance on the gas filter replace...

Page 26: ...ealed do not perform this process The product line connection may not be fully connected If there is a leak in the outlet connection nozzle remove the product from the line remove the outlet seal manu...

Page 27: ...s which may cause combustion cigarettes lighters matches etc extinguish all open fires and smoky substances sources that may create sparks and fires do not re start Do not touch turn on or off any ele...

Page 28: ...rihi 01 11 2020 The name of the Notified Body and No Onaylanm Kurulu un Ad ve Numaras T V NORD System GmbH Co KG 0045 EU Conformity Assessment Method AB Uygunluk De erlendirme Y ntemi 2014 68 EU PED C...

Page 29: ...name of the Notified Body and No Onaylanm Kurulu un Ad ve Numaras T V NORD System GmbH Co KG 0045 EU Conformity Assessment Method AB Uygunluk De erlendirme Y ntemi 2014 68 EU PED Category I Modul A2 M...

Page 30: ...gineering Practice SEP Declaration Deklarasyon We declare that our products with a serial number as defined above meet the requirements 2014 68 EU PED Pressure Equipment Directive Article 4 item 3 The...

Page 31: ...4 84 E mail info eskavalve com Authorized Signature Authorized Stamp THE SELLER S Title Address Phone Fax E mail Authorized Signature Authorized Stamp COMMODITYS S Type Gas Pressure Regulator Brand ES...

Page 32: ...ing free repairs and in cases where the goods have failed again within the warranty period the maximum period for repair has been exceeded it has been identified by the authorized service station sell...

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