ESKA ERG-H5 Installation Use And Care Manual Download Page 25

 

 

 

 

 

 

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FAILURE TYPE 

PROBABLE CAUSE 

SOLUTION 

Regulator does not work as 
required 

The pressure intended to be adjusted may be outside the 
installed broadcast range. 

Change springs. 

The flow capacity of the line may exceed the product 
capacity: 

Change product. 

Signal lines may be clogged or in the turbulence area. 

Change the signal line. 

The ventilation hole may be clogged or constrained. 

Clean the ventilation hole and take measures. 

Regulator does not close 
completely 

The diaphragms may be defected. 

Change the diaphragms. 

A worn out, damaged, contaminated or carved flap. 

Clean the flap. 

The O-ring may be worn out. 

Change the o-ring. 

The o-ring nozzle may be worn out. 

Change the o-ring nozzle. 

No gas in regulator 

Gas may not flow to the product. 

Check the gas installation before the regulator. 

The SSD may be off. 

Unlock SSD. 

Inlet pressure may not be available. 

Check the inlet pressure. 

Regulator provides wrong 
output pressure. 

Regulatory spring may be wrong. 

Replace with appropriate spring. 

The required output pressure may be outside the output 
pressure range of the product. 

Change the regulator model. 

Inlet pressure may be low. 

Check the gas installation 

The output pressure is equal to 
the input pressure without any 
flow rate in the regulator. 
And 
The output pressure in the 
regulator is equal to the input 
pressure in the operation 
(while flowrate is present). 
And 
There's gas release from the 
air-inlet connection in the 
regulator.

 

The signal line may be shut down. 

Check the signal line.  

The signal line could be leaking. 

Seal the signal line.  

The control plate may be damaged. 

Change the control plate.  

The control plate slot may be damaged. 

Replace the control plate slot.  

The operation diaphragm may be damaged. 

Change the operation diaphragm.  

The balancing diaphragm may be damaged. 

Change the balancing diaphragm.  

The lever is damaged.  

Change the regulator.  

The o-rings of the regulator may have been damaged. 

Replace the regulator's o-rings.  

The o-rings of the SSD may have been damaged. 

Change the o-rings of the SSD.  

The balancing unit may be damaged 

Replace the regulator plate. 

The o-rings of the balancing axis may be leaking. 

Change the regulator. 

When the flowrate is increased 
in the regulator, the output 
pressure decreases. 
And 
Low output pressure outside of 
tolerances is observed in the 
regulator 

The intended volume flow may exceed the regulator's 
performance. 

Check that the wrong product is not selected in terms of flow 
rate and output pressure, change the regulator model.  

The dimensions of the gas line may be incorrect. 

Increase the nominal width of the pipeline.  

The gas filter before the regulator may be contaminated. 

Carry out maintenance on the gas filter, replace the filter.  

The lever may be damaged.  

Change the regulator.  

The signal line may be shut down. 

Check the signal line.  

The SSD may be damaged. 

Check the SSD.  

The input pressure may be incorrect. 

Check input pressure 

The output adjustment pressure may be set incorrectly. 

Measure the output adjustment pressure, correct if incorrect 

Filter may be contaminated 

Change the filter. 

The problem may not have been detected. 

Replace with a new product. 

Gas discharge from the air inlet 
connection of the regulator.  

The operation diaphragm may be damaged. 

Change the operation diaphragm.  

The balancing unit may be damaged. 

Replace the regulator plate.  

The o-rings of the balancing axis may be leaking. 

Change the regulator. 

The SSD cannot be 
opened/activated.  
 

The signal line may not have been installed or operated 
correctly. 

Assemble the signal line.  

The signal line may be clogged. 

Clear the signal line.  

The signal line could be leaking. 

Seal the signal line.  

The signal line may have been bent. 

Change the signal line.  

The signal pressure may be out of the adjustment range. 

Adjust the shut-off pressure or output pressure of the SSD.  

Adjustment springs may not be appropriate.  

Replace the adjustment spring.  

The adjustment range of the SSD is outside the output 
pressure.  

Change the SSD.  

The SSD does not activate or 
does not operate.  
 

The signal line may not have been installed or operated 
correctly. 

Connect/mount the signal line.  

The signal line may be clogged. 

Clear the signal line.  

The signal line could be leaking. 

Seal the signal line.  

The signal line may have been bent. 

Change the signal line.  

The signal pressure may be out of the adjustment range. 

Set the shut-off pressure of the SSD.  

Adjustment springs may not be appropriate.  

Change the adjustment springs. 

Failure can be caused by jams in the mechanism. 

Change the SSD. 

The SSD shuts down but 
doesn't seal.  
 

The valve disc may have been damaged or worn out. 

Replace the valve disc and the flap or contact the 
manufacturer for repairing.  

The valve slot may be damaged. 

Replace the valve slot.  

Moving parts may be contaminated by foreign 
substances. 

Clean moving parts or replace the valve disc and flap. 

The trigger mechanism may be damaged. 

Change the SSD. 

That o-ring may be damaged. 

Change the o-rings.  

SSD is leaking.  
 

The operation diaphragm may be damaged. 

Change the operation diaphragm. 

The SSD enclosure may be damaged. 

Replace the SSD enclosure.  

Orifis-flap may have been worn out. 

Replace orifis-flap. 

The flap o-ring may have been damaged. 

Change the o-ring.  

 

Summary of Contents for ERG-H5

Page 1: ...sactions Save for Future Requirements Products must only be authorized by authorized persons This product must be installed in accordance with applicable rules and guidelines ESKA VALVE A Sakarya 1 Or...

Page 2: ...plement the right systems to protect the product Taking into considerations the factors such as tampering the product unauthorized opening of the product covers inserting wires water dirt etc and othe...

Page 3: ...DEFINITIONS AND ABBREVIATIONS Device or Product ESKA Brand Gas Pressure Regulator SSD Automatic Safety Shut Off Device Authorized Body Gas distribution company existing in the province or region wher...

Page 4: ...te of 200 m3 h and input pressure below 5 bar in connections with input from above through inside gas consumption devices which are placed after gas meters used in homes and similar places Permissible...

Page 5: ...sed as a backup inspection device and is spring driven The ERG H5 Model gas pressure regulator has a high and or low pressure gas safety shut off device that is built in the same body i e placed in an...

Page 6: ...in the product and the box as well as the documentation manual warning label certificate etc which have to be available with the product In case of deficiencies or failures please contact the manufact...

Page 7: ...shall be higher than the outlet pressure Ensure that there are no diameter narrowing and expansion over short distances at the inlet and outlet of the line on which the product will be mounted Before...

Page 8: ...s use a gland or ball valves at the product inlet and outlet Connect the product to the line without causing mechanical stress It should be remembered that excessive loads to be applied to the body ma...

Page 9: ...roduct is not reverse mounted After the product is assembled carry out the necessary checks Ensure that the product impermeability is provided example external impermeability visual control Gas Inlet...

Page 10: ...leased gas is mixed in the atmosphere if the product is equipped with a discharge system and check that outlet and gas impermeability is achieved by appropriate methods foam detector etc 7 Wait until...

Page 11: ...anizations should be contacted immediately If the product is closed for various reasons during operation the inlet and outlet valve should be closed the problem should be detected and the product shal...

Page 12: ...struction 8 Monitor the output pressure from the manometer and bring it to the set value and make sure that the slam shut remains installed at the desired value OUTER LEAKAGE TEST 1 Set the inlet pres...

Page 13: ...ssure increase is achieved in clockwise rotations and pressure decrease in reverse rotations 6 If there is an SSD an increase in safety pressures should be ensured when adjusted output pressures are i...

Page 14: ...been exceeded All aforementioned tests should be repeated and it shall be ensured that the results are in conformity It is recommended to seal the adjustment devices so that the settings are not chan...

Page 15: ...n 2 Cleaning and protection of the pipeline before the product in general after commissioning maintenance may be required very often since the pipeline is not clean enough 3 The level of reliability r...

Page 16: ...spring supplied from the manufacturer properly and without forcing 4 Place the H1 TEMPER NUT No 9 with the appropriate hexagonal wrench to its initial position 5 Manually assemble the SR UPPER COVER P...

Page 17: ...duct In all cases make sure that nobody is present indoors in any situation which leads to gas release from the product or the line to the atmosphere that no hazardous atmosphere is and or will be for...

Page 18: ...nsions are in mm Figure 9 Regulation Discharge No 1 G1 4 ISO 228 SSD Discharge No 2 G1 8 ISO 228 SSD Sensing Line No 3 GE12 1 4 For Pipes 12 X 1 5 Regulation Sensing Line No 4 GE12 1 4 For Pipes 12 X...

Page 19: ...Page 19 of 32 Figure 11...

Page 20: ...Page 20 of 32...

Page 21: ...5 C 1013 mbar Q n m h natural gas x K Q n m h x gas Example Q n m h natural gas x 0 78 Q n m h air Correction factor K at 15 C Butane 0 55 Propane 0 64 Oxygen 0 76 Air 0 78 Nitrogen 0 81 Biogas 0 85 C...

Page 22: ...ight to make changes in the spring settings Please contact the spring manufacturer Internal Sensing Active Internal and External Sensing Active Pd Outlet Pressure bar Maximum Capacities m3 h Natural G...

Page 23: ...not lift during transportation In case of repacking no humidity or wetness shall remain in the product The product shall be stored in environments which are isolated from forces such as falling tippin...

Page 24: ...g to the type of problem if you do not prefer to carry out these procedures or if you have despite the performance of such procedures not solved the problem or have not remedied the suspicion of a pro...

Page 25: ...odel The dimensions of the gas line may be incorrect Increase the nominal width of the pipeline The gas filter before the regulator may be contaminated Carry out maintenance on the gas filter replace...

Page 26: ...ealed do not perform this process The product line connection may not be fully connected If there is a leak in the outlet connection nozzle remove the product from the line remove the outlet seal manu...

Page 27: ...s which may cause combustion cigarettes lighters matches etc extinguish all open fires and smoky substances sources that may create sparks and fires do not re start Do not touch turn on or off any ele...

Page 28: ...rihi 01 11 2020 The name of the Notified Body and No Onaylanm Kurulu un Ad ve Numaras T V NORD System GmbH Co KG 0045 EU Conformity Assessment Method AB Uygunluk De erlendirme Y ntemi 2014 68 EU PED C...

Page 29: ...name of the Notified Body and No Onaylanm Kurulu un Ad ve Numaras T V NORD System GmbH Co KG 0045 EU Conformity Assessment Method AB Uygunluk De erlendirme Y ntemi 2014 68 EU PED Category I Modul A2 M...

Page 30: ...gineering Practice SEP Declaration Deklarasyon We declare that our products with a serial number as defined above meet the requirements 2014 68 EU PED Pressure Equipment Directive Article 4 item 3 The...

Page 31: ...4 84 E mail info eskavalve com Authorized Signature Authorized Stamp THE SELLER S Title Address Phone Fax E mail Authorized Signature Authorized Stamp COMMODITYS S Type Gas Pressure Regulator Brand ES...

Page 32: ...ing free repairs and in cases where the goods have failed again within the warranty period the maximum period for repair has been exceeded it has been identified by the authorized service station sell...

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