ESKA ERG-H5 Installation Use And Care Manual Download Page 17

 

 

 

 

 

 

  Page 

17

 of 

32

 

 

4- Change "H5 LP REGULATION DIAPHRAGM No. 14". 
5- Check the o-rings and/or gaskets which are seen during the assembly/disassembly works on the product. If damage in the -orings 
and/or gaskets are observed such as tearing, wear, deformation etc., request the same original o-rings/gaskets from the manufacturer. 
Upon receipt, replace the deformed o-rings/gaskets with new ones and assemble the product. In this way, you will have made the 
replacement of "O-RING-GASKET". Carry out the appropriate recycling or disposal process for the old o-rings/gaskets. 
6- Assemble the product by performing all operations in reverse order. 
7- Check the accuracy of the product with tests. 
 
- SSD SECTION MEMBRANE MAINTENANCE-REPLACEMENT 

1- Duly unscrew the screws "M5x20 THB SCREW" of 

the “

H5 OPSO COVER No. 72

. By this, remove the cover together with its inner 

parts from the "H5 OPSO BODY No. 55". 
2- Remove the "H5 UPSO BUMPER No. 71". 
3- Remove the "M12 NUT No. 70" with the appropriate wrench. 
4 - Remove 

H5 LP REGULATORY BUFFER No. 69

5- Replace the "H5 LP REGULATION DIAPHRAGM NO. 68". 
6- Check the o-rings and/or gaskets which are seen during the assembly/disassembly works on the product. If damage in the -orings 
and/or gaskets are observed such as tearing, wear, deformation etc., request the same original o-rings/gaskets from the manufacturer. 
Upon receipt, replace the deformed o-rings/gaskets with new ones and assemble the product. In this way, you will have made the 
replacement of "O-RING-GASKET". Carry out the appropriate recycling or disposal process for the old o-rings/gaskets. 
6- Assemble the product by performing all operations in reverse order. 
7- Check the accuracy of the product with tests. 

 
C. AFTER 

Assemble and install the product which its maintenance process has been completed in accordance with this manual. Make sure that the 
threaded or flanged connection between the product and the line is made correctly and is tight. Check and ensure that all accessories 
and apparatus (seal, plug, cover, filter, etc.) are attached to the product. In all cases, make sure that nobody is present indoors in any 
situation which leads to gas release from the product or the line to the atmosphere, that no hazardous atmosphere is and/or will be 
formed and that all necessary lines are opened to the atmosphere. After maintenance, sort any idle and waste parts according to the 
disposal or recycling methods in accordance with the laws and regulations. 

Check and ensure that there are no external leaks in any area of the product with appropriate methods (detector, foam etc.). During and 
after the periodical maintenance and inspection procedures, attention shall be paid that particles such as dirt, rust, dust, sawdust, etc. 
do not enter the section where there is clean gas. Check that there is no sound or vibration in the product. After the procedures, check 
that the technical characteristics and limits mentioned in this manual and on the product are not exceeded using appropriate methods. 
Perform the test operations described in the installation section in this manual by taking all relevant security measures. If any problem 
is identified during the periodical maintenance and inspection, necessary actions can be taken according to the rules described in the 
failures chapter

8. DECOMMISSION, DISASSEMBLY AND REPLACEMENT 

Follow  all  the  rules  set  forth  in  this  manual  before,  during  and  after  all  disassembly and replacement  works  and  take  the  necessary 
actions. 

A. BEFORE 

Before and during disassembly and replacement processes, ensure that there is no pressurized gas trapped  between the line and the 
product, that the gas supply is turned off and that it is completely prevented from any potential opening. 

B. DURING 

Close the inlet and outlet valves on the line at the front and back of the product. 

Safely and gradually discharge the trapped gas between the line and the product from the section between the product and the outlet 
valve in accordance with the legislation. 

Remove the inlet and outlet connections of the product from the line by rotating them with an appropriate wrench and without applying 
any overload and force.   

C. AFTER 

If the product will be replaced with a new one, assemble and install the new product according to this manual

Summary of Contents for ERG-H5

Page 1: ...sactions Save for Future Requirements Products must only be authorized by authorized persons This product must be installed in accordance with applicable rules and guidelines ESKA VALVE A Sakarya 1 Or...

Page 2: ...plement the right systems to protect the product Taking into considerations the factors such as tampering the product unauthorized opening of the product covers inserting wires water dirt etc and othe...

Page 3: ...DEFINITIONS AND ABBREVIATIONS Device or Product ESKA Brand Gas Pressure Regulator SSD Automatic Safety Shut Off Device Authorized Body Gas distribution company existing in the province or region wher...

Page 4: ...te of 200 m3 h and input pressure below 5 bar in connections with input from above through inside gas consumption devices which are placed after gas meters used in homes and similar places Permissible...

Page 5: ...sed as a backup inspection device and is spring driven The ERG H5 Model gas pressure regulator has a high and or low pressure gas safety shut off device that is built in the same body i e placed in an...

Page 6: ...in the product and the box as well as the documentation manual warning label certificate etc which have to be available with the product In case of deficiencies or failures please contact the manufact...

Page 7: ...shall be higher than the outlet pressure Ensure that there are no diameter narrowing and expansion over short distances at the inlet and outlet of the line on which the product will be mounted Before...

Page 8: ...s use a gland or ball valves at the product inlet and outlet Connect the product to the line without causing mechanical stress It should be remembered that excessive loads to be applied to the body ma...

Page 9: ...roduct is not reverse mounted After the product is assembled carry out the necessary checks Ensure that the product impermeability is provided example external impermeability visual control Gas Inlet...

Page 10: ...leased gas is mixed in the atmosphere if the product is equipped with a discharge system and check that outlet and gas impermeability is achieved by appropriate methods foam detector etc 7 Wait until...

Page 11: ...anizations should be contacted immediately If the product is closed for various reasons during operation the inlet and outlet valve should be closed the problem should be detected and the product shal...

Page 12: ...struction 8 Monitor the output pressure from the manometer and bring it to the set value and make sure that the slam shut remains installed at the desired value OUTER LEAKAGE TEST 1 Set the inlet pres...

Page 13: ...ssure increase is achieved in clockwise rotations and pressure decrease in reverse rotations 6 If there is an SSD an increase in safety pressures should be ensured when adjusted output pressures are i...

Page 14: ...been exceeded All aforementioned tests should be repeated and it shall be ensured that the results are in conformity It is recommended to seal the adjustment devices so that the settings are not chan...

Page 15: ...n 2 Cleaning and protection of the pipeline before the product in general after commissioning maintenance may be required very often since the pipeline is not clean enough 3 The level of reliability r...

Page 16: ...spring supplied from the manufacturer properly and without forcing 4 Place the H1 TEMPER NUT No 9 with the appropriate hexagonal wrench to its initial position 5 Manually assemble the SR UPPER COVER P...

Page 17: ...duct In all cases make sure that nobody is present indoors in any situation which leads to gas release from the product or the line to the atmosphere that no hazardous atmosphere is and or will be for...

Page 18: ...nsions are in mm Figure 9 Regulation Discharge No 1 G1 4 ISO 228 SSD Discharge No 2 G1 8 ISO 228 SSD Sensing Line No 3 GE12 1 4 For Pipes 12 X 1 5 Regulation Sensing Line No 4 GE12 1 4 For Pipes 12 X...

Page 19: ...Page 19 of 32 Figure 11...

Page 20: ...Page 20 of 32...

Page 21: ...5 C 1013 mbar Q n m h natural gas x K Q n m h x gas Example Q n m h natural gas x 0 78 Q n m h air Correction factor K at 15 C Butane 0 55 Propane 0 64 Oxygen 0 76 Air 0 78 Nitrogen 0 81 Biogas 0 85 C...

Page 22: ...ight to make changes in the spring settings Please contact the spring manufacturer Internal Sensing Active Internal and External Sensing Active Pd Outlet Pressure bar Maximum Capacities m3 h Natural G...

Page 23: ...not lift during transportation In case of repacking no humidity or wetness shall remain in the product The product shall be stored in environments which are isolated from forces such as falling tippin...

Page 24: ...g to the type of problem if you do not prefer to carry out these procedures or if you have despite the performance of such procedures not solved the problem or have not remedied the suspicion of a pro...

Page 25: ...odel The dimensions of the gas line may be incorrect Increase the nominal width of the pipeline The gas filter before the regulator may be contaminated Carry out maintenance on the gas filter replace...

Page 26: ...ealed do not perform this process The product line connection may not be fully connected If there is a leak in the outlet connection nozzle remove the product from the line remove the outlet seal manu...

Page 27: ...s which may cause combustion cigarettes lighters matches etc extinguish all open fires and smoky substances sources that may create sparks and fires do not re start Do not touch turn on or off any ele...

Page 28: ...rihi 01 11 2020 The name of the Notified Body and No Onaylanm Kurulu un Ad ve Numaras T V NORD System GmbH Co KG 0045 EU Conformity Assessment Method AB Uygunluk De erlendirme Y ntemi 2014 68 EU PED C...

Page 29: ...name of the Notified Body and No Onaylanm Kurulu un Ad ve Numaras T V NORD System GmbH Co KG 0045 EU Conformity Assessment Method AB Uygunluk De erlendirme Y ntemi 2014 68 EU PED Category I Modul A2 M...

Page 30: ...gineering Practice SEP Declaration Deklarasyon We declare that our products with a serial number as defined above meet the requirements 2014 68 EU PED Pressure Equipment Directive Article 4 item 3 The...

Page 31: ...4 84 E mail info eskavalve com Authorized Signature Authorized Stamp THE SELLER S Title Address Phone Fax E mail Authorized Signature Authorized Stamp COMMODITYS S Type Gas Pressure Regulator Brand ES...

Page 32: ...ing free repairs and in cases where the goods have failed again within the warranty period the maximum period for repair has been exceeded it has been identified by the authorized service station sell...

Reviews: