ESKA ERG-H5 Installation Use And Care Manual Download Page 2

 

 

 

 

 

 

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All  rights  to  make  amendments  in  this  manual,  depending  on  technological  developments  are  reserved.

 

The  Pressure  Equipment  Directive 

2014/68/EU has been applied in this document and has been issued accordingly.

 

1. 

GENERAL 

 

WARNINGS AND REQUIRED CONTROLS

 

Please read the label on the product carefully before each operation and use the product according to the information written  on the label. If 
the manual and/or label is lost please ask the manufacturer to provide you with a new one before starting any operations. The performance of 
any application which is not mentioned in or is in contradiction with this manual or the label, the product may not operate correctly, may fail 
and/or may cause losses, injuries or loss of life.  If there are any suspicious cases before, during and/or after the operations please contact the 
manufacturer. Keep this manual, the label on the product and the product box continuously at and near the plant where the product is located. 
After all operations; keep this manual, label and box in a secure area. Do not start any operation until you have reached and read this instruction. 
If you cannot reach this instruction or there are issues that are not understood,  are unknown or which you are not sure before starting any 
operations, or if you cannot perform the operations and encounter problems even though the information written in the manual is followed 
during  operations,  please  contact  the  manufacturer  or  our  representative.  The  manufacturer shall  not  be  held  responsible  for  any  defects, 
damages, accidents etc. due to non-compliance with the rules and information taking place in this instruction. Do not exceed the technical limits 
written in this instruction. 
 
All operations written in this manual should only be carried out by expert personnel who have obtained approval from competent authorities. 
Unauthorized persons should never interfere in the device. Our company is not responsible for any applications carried out without complying 
with this manual. 

Before-during-after  any  process  and  throughout  the  entire  use  of  the  product:  Please  ensure  that  all  necessary  legal  permissions  shall  be 
obtained, all parties that may be involved in the operations shall be informed and warned,  all necessary safety measures including personal 
protection equipment (goggles, helmets etc.) shall be taken, all operations shall be carried out in compliance with the applicable legislations, 
regulations, technical standards and rules accepted by the gas organizations, the safety of the working conditions are reviewed,  all necessary 
measures against risk of fire shall be taken, the gases shall not be inhaled, all measures against combinations of danger shall be taken, adequate 
measure against the spurting out of potential liquids in the lines shall be taken, the ingress of foreign matters into the bleed ports, if any, shall 
be prevented, approaching the device with electrical materials shall be prevented, the operation area shall be in compliance with the general 
protection plan and necessary safety marks and that any materials which have potential to create explosions and fire such as fire, sparks and 
cigarettes shall be kept away from the product and shall not be used in the area due to the combustible gas content in the product. 

The end user and/or authorized expert staff is obliged to implement the right systems to protect the product. 

 Taking into considerations the 

factors such as tampering the product, unauthorized opening of the product covers, inserting wires, water, dirt etc. and other matters into the 
holes of the device, hazards such as earthquake, fire and flood, impacts of corrosion and chemical impacts ,environmental impacts and weather 
conditions (rain-snow-frost-humidity(upon condensation)), mold, UV rays, harmful pests, poisonous and irritant solvents/liquids (such as cutting 
and  cooling  fluids),  keeping  the  product  away  from  direct  sunlight  and  corrosive  atmospheric  impacts,  preventing  access  by  un authorized 
persons, identification of gas leakage; protect the device from any of the aforementioned impacts, take any necessary measures and establish 
the necessary systems. 

End users and unauthorized persons shall read this instruction, follow all safety rules that may be related to them, shall in no case interfere in the 
product or the line, shall not tamper with it, shall not attempt to change the settings and make physical inputs, shall close the input valve in front 
of the regulator in cases of failure or gas leakage detection during use etc. and inform the relevant gas distribution company and experts.  

If there are electrical stresses or gas pressures available around the product do not  carry out any work under any circumstances. Necessary 
interventions should be made taking into account the official regulations.  Smoking or commencing fire within the distance limits of 2 meters 
from the product is forbidden. The product should be kept away from chemicals, rain and water as far as possible. All necessary actions and 
precautions should be taken considering that the product may be exposed to natural events (earthquakes, floods, landslides, fires, etc.). 

Non-original and non-company parts should not be used except for the  original parts provided with the product and in the box. If necessary, 
please contact us only to provide spare parts. Tampering with the product, the use of non-genuine parts and/or different parts renders the 
product warranty void. It can also endanger the correct operation of the device.  

The products should be replaced with new ones at the end of their physical lives. Always comply with the laws and regulations in processes such 
as sorting and recycling-destruction-disposal of products and spare parts which have been disassembled at the end of their physical lives, other 
parts that will not be used again and of packaging (box-parcel-stretch) and similar. 

While  sending  defective  products,  replacement  products  and  the  wrong  products  to  the  manufacturer:  Please  ensure  that  the  related  box, 
apparatus,  accessories,  connections  and  similar  parts  and  labels  belonging  to  the  product  shall  be  available.  Otherwise,  the  manufacturer 
reserves the right to reject the product. 

The product is designed for conditions and loads that are in accordance with the intended use and with other reasonably predictable working 
conditions. The product should only be used under the conditions for which it is designed and in accordance with the intended use. The operating 
limits specified in the technical characteristics section should not be exceeded and the pressure applied on the product shall not exceed  the 
maximum pressure.  No fluids should be used except for those fluids that are specified as appropriate. Make the product selection by determining 
all conditions. Verify the accuracy by comparing with the information in the manual and on the product label. If everything is convenient, proceed 

Summary of Contents for ERG-H5

Page 1: ...sactions Save for Future Requirements Products must only be authorized by authorized persons This product must be installed in accordance with applicable rules and guidelines ESKA VALVE A Sakarya 1 Or...

Page 2: ...plement the right systems to protect the product Taking into considerations the factors such as tampering the product unauthorized opening of the product covers inserting wires water dirt etc and othe...

Page 3: ...DEFINITIONS AND ABBREVIATIONS Device or Product ESKA Brand Gas Pressure Regulator SSD Automatic Safety Shut Off Device Authorized Body Gas distribution company existing in the province or region wher...

Page 4: ...te of 200 m3 h and input pressure below 5 bar in connections with input from above through inside gas consumption devices which are placed after gas meters used in homes and similar places Permissible...

Page 5: ...sed as a backup inspection device and is spring driven The ERG H5 Model gas pressure regulator has a high and or low pressure gas safety shut off device that is built in the same body i e placed in an...

Page 6: ...in the product and the box as well as the documentation manual warning label certificate etc which have to be available with the product In case of deficiencies or failures please contact the manufact...

Page 7: ...shall be higher than the outlet pressure Ensure that there are no diameter narrowing and expansion over short distances at the inlet and outlet of the line on which the product will be mounted Before...

Page 8: ...s use a gland or ball valves at the product inlet and outlet Connect the product to the line without causing mechanical stress It should be remembered that excessive loads to be applied to the body ma...

Page 9: ...roduct is not reverse mounted After the product is assembled carry out the necessary checks Ensure that the product impermeability is provided example external impermeability visual control Gas Inlet...

Page 10: ...leased gas is mixed in the atmosphere if the product is equipped with a discharge system and check that outlet and gas impermeability is achieved by appropriate methods foam detector etc 7 Wait until...

Page 11: ...anizations should be contacted immediately If the product is closed for various reasons during operation the inlet and outlet valve should be closed the problem should be detected and the product shal...

Page 12: ...struction 8 Monitor the output pressure from the manometer and bring it to the set value and make sure that the slam shut remains installed at the desired value OUTER LEAKAGE TEST 1 Set the inlet pres...

Page 13: ...ssure increase is achieved in clockwise rotations and pressure decrease in reverse rotations 6 If there is an SSD an increase in safety pressures should be ensured when adjusted output pressures are i...

Page 14: ...been exceeded All aforementioned tests should be repeated and it shall be ensured that the results are in conformity It is recommended to seal the adjustment devices so that the settings are not chan...

Page 15: ...n 2 Cleaning and protection of the pipeline before the product in general after commissioning maintenance may be required very often since the pipeline is not clean enough 3 The level of reliability r...

Page 16: ...spring supplied from the manufacturer properly and without forcing 4 Place the H1 TEMPER NUT No 9 with the appropriate hexagonal wrench to its initial position 5 Manually assemble the SR UPPER COVER P...

Page 17: ...duct In all cases make sure that nobody is present indoors in any situation which leads to gas release from the product or the line to the atmosphere that no hazardous atmosphere is and or will be for...

Page 18: ...nsions are in mm Figure 9 Regulation Discharge No 1 G1 4 ISO 228 SSD Discharge No 2 G1 8 ISO 228 SSD Sensing Line No 3 GE12 1 4 For Pipes 12 X 1 5 Regulation Sensing Line No 4 GE12 1 4 For Pipes 12 X...

Page 19: ...Page 19 of 32 Figure 11...

Page 20: ...Page 20 of 32...

Page 21: ...5 C 1013 mbar Q n m h natural gas x K Q n m h x gas Example Q n m h natural gas x 0 78 Q n m h air Correction factor K at 15 C Butane 0 55 Propane 0 64 Oxygen 0 76 Air 0 78 Nitrogen 0 81 Biogas 0 85 C...

Page 22: ...ight to make changes in the spring settings Please contact the spring manufacturer Internal Sensing Active Internal and External Sensing Active Pd Outlet Pressure bar Maximum Capacities m3 h Natural G...

Page 23: ...not lift during transportation In case of repacking no humidity or wetness shall remain in the product The product shall be stored in environments which are isolated from forces such as falling tippin...

Page 24: ...g to the type of problem if you do not prefer to carry out these procedures or if you have despite the performance of such procedures not solved the problem or have not remedied the suspicion of a pro...

Page 25: ...odel The dimensions of the gas line may be incorrect Increase the nominal width of the pipeline The gas filter before the regulator may be contaminated Carry out maintenance on the gas filter replace...

Page 26: ...ealed do not perform this process The product line connection may not be fully connected If there is a leak in the outlet connection nozzle remove the product from the line remove the outlet seal manu...

Page 27: ...s which may cause combustion cigarettes lighters matches etc extinguish all open fires and smoky substances sources that may create sparks and fires do not re start Do not touch turn on or off any ele...

Page 28: ...rihi 01 11 2020 The name of the Notified Body and No Onaylanm Kurulu un Ad ve Numaras T V NORD System GmbH Co KG 0045 EU Conformity Assessment Method AB Uygunluk De erlendirme Y ntemi 2014 68 EU PED C...

Page 29: ...name of the Notified Body and No Onaylanm Kurulu un Ad ve Numaras T V NORD System GmbH Co KG 0045 EU Conformity Assessment Method AB Uygunluk De erlendirme Y ntemi 2014 68 EU PED Category I Modul A2 M...

Page 30: ...gineering Practice SEP Declaration Deklarasyon We declare that our products with a serial number as defined above meet the requirements 2014 68 EU PED Pressure Equipment Directive Article 4 item 3 The...

Page 31: ...4 84 E mail info eskavalve com Authorized Signature Authorized Stamp THE SELLER S Title Address Phone Fax E mail Authorized Signature Authorized Stamp COMMODITYS S Type Gas Pressure Regulator Brand ES...

Page 32: ...ing free repairs and in cases where the goods have failed again within the warranty period the maximum period for repair has been exceeded it has been identified by the authorized service station sell...

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