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Endress+Hauser Micropilot S FMR540, Operating Instructions Manual

The Endress+Hauser Micropilot S FMR540 is a cutting-edge level radar designed for accurate and reliable level measurement in various industrial applications. To get started quickly and easily, download the free Quick Start Manual from our website. Accessible and informative, this manual provides step-by-step instructions for seamless installation and operation of the product.

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Micropilot S FMR540 4 to 20 mA HART

Index

Hauser

77

Index

A

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  60
Air purge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22
Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  39
Application errors  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  65

B

Basic setup  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  44, 46, 56
Beam angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  13
Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  49

C

Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  43
Commubox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29, 61
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29
Current consumption  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
Custody locking switch . . . . . . . . . . . . . . . . . . . . . . . . . . .  35

D

Declaration of conformity  . . . . . . . . . . . . . . . . . . . . . . . . . .  9
Declaration of contamination. . . . . . . . . . . . . . . . . . . . . . .  68
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30
Designated use  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4
Dielectric constant  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  47
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33
Disposal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  68
Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  44

E

Echo mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  51
Empty calibration  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  44, 48
Engineering hints  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
Envelope curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  53, 58
Equipotential bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30
Error messages  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  39
Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  71
Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  59

F

Field Communicator 375, 475. . . . . . . . . . . . . . . . . . .  29, 40
Full cablibration  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  48
Full calibration  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  44
Function groups  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  32
Functions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  32

H

HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29, 40

I

Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  10
Installation in stilling well . . . . . . . . . . . . . . . . . . . . . . . . .  10
Installation in vessel  . . . . . . . . . . . . . . . . . . . . . . . . . .  10, 16
Interference echoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  50
interference echoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  52

K

Key assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

L

Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  36–37

M

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  50–51
Maximum measured error . . . . . . . . . . . . . . . . . . . . . . . . . 70
Measuring conditions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Media group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
Medium property  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

N

Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Notes on safety conventions and symbols . . . . . . . . . . . . . . . 5

O

Operating menu  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31–32
Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31, 36
Operational safety and process safety . . . . . . . . . . . . . . . . . . 4
Ordering structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

P

Pipe diameter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  49
Poduct class. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
Power consumption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Process conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  47

R

Repairs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Repairs to Ex-approved devices  . . . . . . . . . . . . . . . . . . . . .  59
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  59
Replacing seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  59
Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Return. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
RF approvals  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  71
RN221N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

S

Safety distance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  44
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Service Interface FXA291. . . . . . . . . . . . . . . . . . . . . . . . . .  61
Software history. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Stilling well . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  49
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
System error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . .  63

T

T12 housing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26
Tank installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
Tank shape  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Technical Data  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Top target positioner . . . . . . . . . . . . . . . . . . . . . . . . . .  19, 24

Summary of Contents for Micropilot S FMR540

Page 1: ...n Germany Maulburg Made in Germany Maulburg IP 65 Me ssbe rei ch Me as uri ng ran ge U 16 3 6 V DC 4 20 mA ma x 20 m T 7 0 C A t 8 5 C Or de r Co de Se r N o SS H AU SER OPILOT FM R Made in Germany Maulburg Made in Germany Maulburg IP 65 Me ssbe rei ch Me as uri ng ran ge U 16 3 6 V DC 4 20 mA ma x 20 m T 7 0 C A t 8 5 C Or de r Co de Se r N o SS H AUSER OPILOT FMR ...

Page 2: ...2 09 06 52027735 F L D E 52027735 Micropilot S FMR540 Brief operating instructions dome ceiling horizontal cyl bypass unknown DC 1 9 DC 1 9 4 DC 4 10 DC 10 standard calm surface add agitator input E see sketch input F see sketch only for bypass stilling well ok too small too big unknown manual displayed see sketch D and L are confirm or specify range suggestion 000 measured value Group selection 0...

Page 3: ... check 30 5 Operation 31 5 1 Quick operation guide 31 5 2 Display and operating elements 33 5 3 Local operation 36 5 4 Display and acknowledging error messages 39 5 5 HART communication 40 6 Commissioning 43 6 1 Function check 43 6 2 Switching on the measuring device 43 6 3 Basic Setup 44 6 4 Basic Setup with the VU331 46 6 5 Basic Setup with the Endress Hauser operating program 56 7 Maintenance 5...

Page 4: ...ead and understood and the instructions followed Modifications and repairs to the device are permissible only when they are expressly approved in the manual 1 3 Operational safety and process safety Alternative monitoring measures must be taken to ensure operational safety and process safety during configuration testing and maintenance work on the device 1 3 1 Hazardous areas Measuring systems for...

Page 5: ...ion hazardous areas Devices located in and wiring entering areas with the designation explosion hazardous areas must conform with the stated type of protection Safe area non explosion hazardous area Symbol used in drawings to indicate if necessary non explosion hazardous areas Devices located in safe areas still require a certificate if their outputs run into explosion hazardous areas Electrical s...

Page 6: ...sswerte u Temp Klasse siehe Connection values and temp classific see T 60 C amb XXXXXXXXXXX XXXXX Order Code see Order Information Registration No ATEX Safety information max pressure in tank Degree of protection measuring range max permissible temperature on the antenna ENDRESS HAUSER MICROPILOT S FMR MICROPILOT S FMR Hersteller Producer Hersteller Producer Zert Messbereich Cert Measuring range Z...

Page 7: ...ec 40 Process connection EN Flanges CQJ DN100 PN10 16 B1 316L flange EN1092 1 DIN2527 C CWJ DN150 PN10 16 B1 316L flange EN1092 1 DIN2527 C CKJ DN200 PN16 B1 316L flange EN1092 1 DIN2527 C C6J DN250 PN16 B1 316L flange EN1092 1 DIN2527 C ASME Flanges APJ 4 150lbs RF 316 316L flange ANSI B16 5 AVJ 6 150lbs RF 316 316L flange ANSI B16 5 AKJ 8 150lbs RF 316 316L flange ANSI B16 5 A5J 10 150lbs RF 316...

Page 8: ... version TSP No to be spec 80 Weight Measure Approval A NMi 1mm Type approval F NMi witnessed initial verificat 1mm Type approval G PTB witnessed initial verificat 1mm Type approval R Not selected Inventory control Version 3 mm Y Special version TSP No to be spec 90 Additional Option A Basic version G GL marine certificate in preparation Y Special version TSP No to be spec 995 Marking 1 Tagging TA...

Page 9: ... designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EG directives Endress Hauser confirms the successful testing of the device by affixing to it ...

Page 10: ...e scope of supply matches your order 3 2 2 Transport Caution Follow the safety instructions and transport conditions for devices of more than 18 kg Do not lift the measuring device by its housing in order to transport it 3 2 3 Storage Pack the measuring device so that is protected against impacts for storage and transport The original packing material provides the optimum protection for this The p...

Page 11: ...enna Horn antenna only Top Target Positioner Sensor Alignment with Endress Hauser UNI flange DN150 200 250 T12 housing Top Target Positioner Sensor Alignment with Endress Hauser standard flanges Flange to JPI 7S 15 Flange for 150lbs UNI 250 10 UNI 200 8 UNI 32 9 L2 mm 31 8 L2 mm 24 8 19 5 12 5 250mm 10 236 88 4 26 9 200mm 8 173 60 6 L1 mm d mm 95 430 100 mm 4 L1 mm d mm 22 22 DN200 DN250 280 24 40...

Page 12: ...eam Beam angle ä 13 It is essential that HiHi alarm is below the blocking distance BD and the safety distance SD Symmetrical installations 2 e g vacuum rings heating coils baffles etc can also interfere with the measurement Optimization options Antenna size the bigger the antenna the smaller the beam angle the less interference echoes Mapping the measurement can be optimized by means of electronic...

Page 13: ...dth diameter W Recommended distance to wall 0 tilting 3 tilting 5 m 16 ft 0 70 m 2 24 ft 0 89 m 2 92 ft 0 62 m 2 03 ft 10 m 32 ft 1 40 m 4 48 ft 1 77 m 5 81 ft 1 23 m 4 04 ft 15 m 49 ft 2 10 m 6 85 ft 2 65 m 8 69 ft 1 85 m 6 07 ft 20 m 65 ft 2 80 m 9 09 ft 3 53 m 11 58 ft 2 46 m 8 07 ft 25 m 82ft 3 50 m 11 48 ft 4 41 m 14 47 ft 3 07 m 10 07 ft 30 m 98 ft 4 20 m 13 71 ft 5 29 m 17 36 ft 3 69 m 12 1...

Page 14: ...ble through the medium at low levels low height C Reduced accuracy has to be expected in this range If this is not acceptable we recommend positioning the zero point at a distance C see Fig above the tank bottom in these applications In principle it is possible to measure up to the tip of the antenna with FMR540 However due to considerations regarding corrosion and build up the end of the measurin...

Page 15: ... stilling well applications Micropilot S FMR532 is recommended see TI00344F 00 EN Media group DC εr Examples A1 1 4 to 1 6 propane butane A2 1 6 to 1 9 non conducting liquids kerosene jet fuels gasoline LPG B 1 9 to 4 non conducting liquids e g gasline diesel fuel heavy oil motor oil asphalt bitumen BTEX residual fuel C 4 to 10 e g concentrated acids organic solvents esters aniline alcohol acetone...

Page 16: ...ll require the following tool The tool for flange mounting 90 mm wrench for adjustment of the alignment device only for devices with alignment device 4 mm 0 1 Allen wrench for turning the housing 3 4 2 Installation in vessel Optimum mounting position L00 FMR54xxx 17 00 00 en 016 90 9 0 Maker on flange Example Marker on sensor neck Example ...

Page 17: ...surface The horn antenna should protrude from the nozzle If necessary choose version with antenna extension ä 11 Note Please contact Endress Hauser for application with higher nozzle The horn antenna should be installed with 3 inclination towards the tank center To avoid interference reflections or for optimum alignment within the tank the FMR540 with optional alignment device can be swiveled by 1...

Page 18: ...or is protruding from the nozzle roof so as not to inhibit alignment Note For application with higher nozzle install parabolic antenna completely in the nozzle 2 including RF wave guide 3 The parabolic antenna should be installed vertically To avoid interference reflections or for optimum alignment within the vessel the FMR540 with optional alignment device can be swiveled by 15 in all directions ...

Page 19: ...e is used for the optimum alignment of the radar beam to the liquid surface The Sensor should be positioned vertical to the liquid surface in inclination of 0 for Parabolic Antenna and up to 3 for Horn Antenna L00 FMR54xxx 17 00 00 en 018 To align the antenna as precisely as possible it is recommended to use the sensor alignment tool which is available as an accessory For more informations please ...

Page 20: ...olts are tightened Tools 90 mm open wrench Accessory Package contains Sensor alignment tool part no 52026756 Description of procedure Sensor Alignment using Sensor alignment tool KA00274F 00 A2 part no 52027425 1 Loosen the nut b so that the FMR540 can tilt smoothly L00 FMR540xx 00 00 00 yy 009 2 Observe the sensor can smoothly tilt its position The nut should not be too loose Tilt the Micropilot ...

Page 21: ...deg e Note Exceeding the 3 degree position may cause a weaker signal or loss of signal Micropilot S FMR540 with Parabolic Antenna Tilt the FMR540 to the position where the bubble comes into the center f of the inclination indicator 0 deg Gradually tighten the nut b of the alignment tool and make sure to keep the position of 0 degree 3 degree inclination After tightening the nut check if the sensor...

Page 22: ...be installed against the open direction in order to assure that a loosening of the alignment device is not possible It is recommended to seal at least two of the three sealing points provided L00 FMR54xxx 17 00 00 yy 020 In some applications the integrated air purge connection can prevent clogging of the antenna Permanent operation recommended pressure range of the purge air 1 2 to 1 5 bar abs Pul...

Page 23: ...ned to the counterflange before the bolts are tightened L00 FMR540xx 06 00 00 en 007 4x90 280 Ø 23 A A A A A A A A 8 340 405 4 x 9 0 6 x 9 0 Ø 26 Ø 29 240 294 5 358 Endress Hauser UNI flange DN150 compatible with DN150 PN10 16 ANSI 6 150 lbs JIS 10K 150A Endress Hauser UNI flange DN200 compatible with DN200 PN10 16 ANSI 8 150 lbs JIS 10K 200A Endress Hauser UNI flange DN250 compatible with DN250 P...

Page 24: ... damaged visual check Does the measuring device correspond to the measuring point specifications such as process temperature pressure ambient temperature measuring range etc Is the flange marking correctly aligned ä 10 Have the flange screws been tightened up with the respective tightening torque Are the measuring point number and labeling correct visual check Is the measuring device adequately pr...

Page 25: ...creened twisted 2 wire or 4 wire cable Only ground screening of the line 5 on sensor side Make connection see pin assignment Tighten cable gland 4 Screw off housing cover 2 Switch on power supply Before connection please note the following The power supply must be identical to the data on the nameplate 1 Switch off power supply before connecting up the device Connect Equipotential bonding to trans...

Page 26: ...na and the housing ground potential When you use the measuring system in hazardous areas make sure you comply with national standards and the specifications in the safety instructions XA s Make sure you use the specified cable gland Caution Connect up the Micropilot S as follows Before unscrew housing cover 2 at seperate connection room turn off the power supply Insert cable 3 through gland 4 Use ...

Page 27: ...Cable entry Cable gland M20x1 5 Cable entry G or NPT M20 thread Supply voltage DC voltage 16 to 36 V DC Power consumption max 400 mW at 16 V max 600 mW at 24 V max 750 mW at 30 V Non Ex max 900 mW at 36 V Current consumption Max 25 mA 55 mA inrush current Communication Terminal voltage minimum maximum Power supply Standard U 20 mA 16 V 36 V Ex U 20 mA 16 V 30 V Signal Ex U 4 mA 11 5 V 30 V U 20 mA...

Page 28: ...uctions for electrical apparatus certified for use in explosion hazardous areas Connect the external overvoltage protector and the Micropilot S transmitter to the local potential matching system Potentials shall be equalised both inside and outside the explosion hazardous area The cable connecting the overvoltage protector and the Micropilot S transmitter shall not exceed 1 m in length The cable s...

Page 29: ...2 mbar HELP SAVE dsdmdm df das asdas fa asas la FieldCare FieldCare Commubox FXA291 USB ToF Adapter FXA291 HART Field Communicator 375 475 Commubox FXA195 USB Ω 250 Field Xpert power supply signal PLC 1 3 2 4 5 4 20 mA HART 1 Copy G H I P Q R S A B C Paste Page On Page Up Delete Bksp Insert J K L T U V _ D E F Hot Key Hot Key M N O W X Y Z 4 7 2 5 8 0 375 FIELD COMMUNICATOR 3 6 9 9 6 DELTABAR ONLI...

Page 30: ...n in the separate documentation for applications in explosion hazardous areas 4 4 Degree of protection Housing IP68 NEMA 6P open housing and removed liquid crystal display IP20 NEMA 1 antenna IP68 NEMA 6P 4 5 Post connection check After wiring the measuring device perform the following checks Is the terminal allocation correct ä 25 Is the cable gland tight Is the housing cover screwed tight If aux...

Page 31: ... selected e g tank shape 002 with or b confirms selection appears in front of the selected parameter c confirms the edited value system quits Edit mode d interrupts selection system quits Edit mode a Press or to edit the first character of the e g empty calibr 005 b positions the cursor at the next character a until you have completed your input c if a symbol appears at the cursor press to accept ...

Page 32: ...f the basic setup 00 function group include e g tank shape 002 medium property 003 process cond 004 empty calibr 005 etc If for example the application of the device is to be changed carry out the following procedure 1 Select the basic setup 00 function group 2 Select the tank shape 002 function where the existing tank shape is selected 5 1 2 Identifying the functions For simple orientation within...

Page 33: ...an be removed to ease operation by simply pressing the snap fit see graphic above It is connected to the device by means of a 500 mm cable 5 2 1 Display Liquid crystal display LCD Four lines with 20 characters each Display contrast adjustable through key combination L00 FMRxxxxx 07 00 00 en 003 ENDRESS HAUSER E 3 keys snap fit red LED green LED sealing pin custody locking switch LCD liquid crystal...

Page 34: ...indicates a warning LOCK_SYMBOL This lock symbol appears when the device is locked i e if no input is possible COM_SYMBOL This communication symbol appears when a data transmission via e g HART is in progress Calibration to regulatory standards disturbed If the device is not locked or it cannot guarantee the calibration to regulatory standards the situation will be indicated on the display via the...

Page 35: ...data storage The radar device Micropilot S continuously monitor the compliance with accuracy requirements for custody transfer measurements according to OIML R85 If the accuracy cannot be maintained a specific alarm is generated on the local display and via the digital communication Key s Meaning Oor V Navigate upwards in the selection list Edit numeric value within a function Sor W Navigate downw...

Page 36: ...function group The lock is shown on the display by the symbol and can be released again either via the display or by communication Hardware lock The device is locked by pressing the O S and F keys at the same time The lock is shown on the display by the symbol and can only be unlocked again via the display by pressing the O S and F keys at the same time again It is not possible to unlock the hardw...

Page 37: ...fter pressing the O S and F keys at the same time the user is asked to enter the unlock parameter 100 for HART devices Caution Changing certain parameters such as all sensor characteristics for example influences numerous functions of the entire measuring system particularly measuring accuracy There is no need to change these parameters under normal circumstances and consequently they are protecte...

Page 38: ...e can be reactivated in the linearisation 04 function group List of functions that are affected by a reset The tank map can also be reset in the mapping 055 function of the extended calibr 05 function group This reset is recommended whenever an device with an unknown history is to be used in an application or if a faulty mapping was started The tank map is deleted The mapping must be recommenced E...

Page 39: ...e measuring error message is displayed Indicated by a flashing symbol For a description of the codes ä 63 E Alarm Warning Configurable e g loss of echo level within the safety distance Indicated by a constant flashing symbol For a description of the codes ä 63 5 4 1 Error messages Error messages appear as four lines of plain text on the display In addition a unique error code is also output A desc...

Page 40: ...locked locally parameter entry via communication is not possible either 5 5 1 Protocol specific data 5 5 2 Operation with Field Communicator 375 475 All device functions can be adjusted via menu operation with the Field Communicator 375 475 Note Further information on the HART handheld unit is given in the respective operating manual included in the transport bag of the Field Communicator 375 475 ...

Page 41: ...ware requirements you can find on the internet www endress com È select your country È Search FieldCare È FieldCare È Technical Data FieldCare supports the following functions Configuration of transmitter in online operation Signal analysis via envelope curve Tank linearization Loading and saving device data upload download Documentation of the measuring point Connection options HART via Commubox ...

Page 42: ...Operation Micropilot S FMR540 4 to 20 mA HART 42 Endress Hauser Signal analysis via envelope curve MicropilotM en 306 Tank linearization MicropilotM en 307 ...

Page 43: ...ice When the device is switched on for the first time the following messages appear in a sequence of 5 s on the display software version communication protocol and language selection Select the language this message appears the first time the device is switched on Select the basic unit this message appears the first time the device is switched on The current measured value is displayed After F is ...

Page 44: ... value incorrect Meas value correct According to hand dipping Distance correct According to envelope curve dist meas value pipe diameter full calibr empty calibr process cond measuring cond basic setup standard Commissioning flange referencepointof measurement E empty calibr zero setting in 005 F full calibr span setting in 006 D distance distance flange product display in 0A5 L level display in 0...

Page 45: ...ce echo mapping 053 prompt you to confirm your data entries Press O or S to select YES and press F to confirm The function is now started If you do not press a key during a configurable time period function group display 09 an automatic return is made to the home position measured value display Note The device continues to measure while data entry is in progress i e the current measured values are...

Page 46: ...ction The number of digits after decimal point can be selected in the no of decimals 095 function 6 4 1 Function group basic setup 00 Function tank shape 002 liquids only This function is used to select the tank shape Selection dome ceiling horizontal cyl bypass stilling well flat ceiling sphere L00 FMR2xxxx 14 00 06 en 007 ENDRESS HAUSER E ENDRESS HAUSER E ENDRESS HAUSER E dome ceiling flat ceili...

Page 47: ...s DC εr Examples A 1 4 to 1 9 non conducting liquids e g liquefied gas B 1 9 to 4 non conducting liquids e g benzene oil toluene C 4 to 10 e g concentrated acids organic solvents esters aniline alcohol acetone D 10 conducting liquids e g aqueous solutions dilute acids and alkalis ENDRESS HAUSER E standard calm surface For all applications that do not fit into any of the following groups Storage ta...

Page 48: ...the bottom of the vessel Function full calibr 006 This function is used to enter the distance from the minimum level to the maximum level span L00 FMR2xxxx 14 00 06 en 009 In principle it is possible to measure up to the tip of the antenna However due to considerations regarding corrosion and build up the end of the measuring range should not be chosen any closer than 50 mm 2 to the tip of the ant...

Page 49: ...r the pipe diameter for applications in a bypass or stilling well Display 008 The distance measured from the reference point to the product surface and the level calculated with the aid of the empty adjustment are displayed Check whether the values correspond to the actual level or the actual distance The following cases can occur Distance correct level correct È continue with the next function ch...

Page 50: ...nterference is being evaluated Therefore a mapping is carried out including the presently measured echoes The range to be suppressed is suggested in the range of mapping 052 function dist too big This error cannot be remedied by interference echo mapping Check the application parameters 002 003 004 and empty calibr 005 dist unknown If the actual distance is not known no mapping can be carried out ...

Page 51: ...g is started During the mapping process the message record mapping is displayed Caution A mapping will be recorded only if the device is not in alarm state Display 008 The distance measured from the reference point to the product surface and the level calculated with the aid of the empty adjustment are displayed Check whether the values correspond to the actual level or the actual distance The fol...

Page 52: ...y buttons The software offsets the dist meas value with the difference between reference level and measured value L00 FMR540xx 19 00 00 en 007 Note After the basic setup an evaluation of the measurement with the aid of the envelope curve function group Envelope curve 0E is recommended ENDRESS HAUSER E Empty Value Level measured Level reference Ullage measured Liquid surface Dipping UIlage Level UI...

Page 53: ... displayed in the LCD envelope curve env curve FAC on FAC see BA00341F 00 EN env curve cust map i e customer tank map is also displayed Function recording curve 0E2 This function defines whether the envelope curve is read as a single curve or cyclic Note If the cyclical envelope curve is active in the display the measured value is refreshed in a slower cycle time It is therefore recommended to exi...

Page 54: ...n 004 Horizontal Zoom mode Firstly go into the envelope curve display Then press O or S to switch to the envelope curve navigation You are then in Horizontal Zoom mode Either or is displayed O increases the horizontal scale S reduces the horizontal scale L00 FMxxxxxx 07 00 00 yy 007 minimum distance of the plot maximum distance of the plot distance of evaluated echo interference echo evaluated ech...

Page 55: ...ave the following options O increases the vertical scale S reduces the vertical scale The display icon shows the current zoom factor to L00 FMxxxxxx 07 00 00 yy 009 Exiting the navigation Press F again to run through the different modes of the envelope curve navigation Press O and S to exit the navigation The set increases and shifts are retained Only when you reactivate the recording curve 0E2 fu...

Page 56: ...llows Start the operating program and establish a connection Select the basic setup function group in the navigation window The following display appears on the screen Basic Setup step 1 4 Status image Enter the measuring point description TAG number MicropilotS en 011 The Next button moves you to the next screen display Note Each parameter that is changed must be confirmed with the return key ...

Page 57: ...g Endress Hauser 57 Basic Setup step 2 4 Enter the application parameters Tank shape Medium property Process cond MicropilotS en 002 Basic Setup step 3 4 Enter the following parameters according to the tank Empty calibr Full calibr MicropilotS en 006 ...

Page 58: ...der A description ä 49 MicropilotS en 007 6 5 1 Signal analysis via envelope curve After the basic setup an evaluation of the measurement using the envelope curve is recommended MicropilotM en 306 6 5 2 User specific applications operation For details of setting the parameters of user specific applications see separate documentation BA00341F 00 EN Description of Instrument Functions on the enclose...

Page 59: ...d personnel or by the Endress Hauser Service Comply with the prevailing standards national Ex area regulations safety instructions XA and certificates Only use original spare parts from Endress Hauser When ordering a spare part please note the device designation on the nameplate Only replace parts with identical parts Carry out repairs according to the instructions On completion of repairs carry o...

Page 60: ...ch Me asuring ran ge Me ssbereich Me asuring ran ge U 16 3 6 V DC 4 20 mA U 16 3 6 V DC 4 20 mA ma x 20 m ma x 20 m Made in Germany Maulburg Made in Germany Maulburg T 70 C A t 85 C T 70 C A t 85 C 70 2 76 mm in 240 9 45 135 5 31 9 5 3 7 4 45 F12 T12 housing A sensor alignment tool a is recommended to be used at the time of installation for FMR540 with alignment device Order code 52026756 L00 FMR5...

Page 61: ...ects Endress Hauser field devices with CDI interface Endress Hauser Common Data Interface to the USB interface of a personal computer or a notebook For details refer to TI00405C 07 EN Note For the device you need the ToF Adapter FXA291 as an additional accessory 8 5 ToF Adapter FXA291 The ToF Adapter FXA291 connects the Commubox FXA291 via the USB interface of a personal computer or a notebook to ...

Page 62: ...ctive Contact Endress Hauser Service Yes Output current 3 6 mA No Check cabling Correct the cabling Current is ok Ready Yes No Possibly defective electronics Contact E H Service HART communication does not function Is the communication resistor installed according to the OM Install the resistor see the OM Communication ok Ready Ready ok Yes Yes No No Connect the Commubox see the OM Communication o...

Page 63: ...m prevails after reset exchange electronics A116 download error repeat download checksum of stored data not correct restart download of data A121 electronics defect no factory calibration existant EEPROM defective contact service W153 initialising please wait initialisation of electronics wait some seconds if warning prevails power off device and power on again A155 electronics defect hardware pro...

Page 64: ...41 no usable echo channel 1 check calibr echo lost due to application conditions or built up on antenna check installation optimize orientation of antenna clean antenna cf Operating Instrcutions E651 level in safety distance risk of overspill level in safety distance alarm will disappear as soon as level leaves safety distance A671 linearisation ch1 not complete not usable linearisation table is i...

Page 65: ...inearisation level ullage 040 max scale 046 diameter vessel 047 Check table 3 Check dip table no An interference echo may have been evaluated yes 1 Carry out tank mapping basic setup 2 Is the pipe diameter 007 correct no Customise the measurement with help of dip table No change off measured value on filling emptying L00 FMR54xxx 19 00 00 en 002 Interference echo from installations nozzle or exten...

Page 66: ...er mounting position and or larger antenna During filling emptying the measured value jumps ownwards L00 FMR54xxx 19 00 00 en 005 Multiple echoes yes 1 Check the tank shape 002 e g dome ceiling or horizontal cyl 2 In the range of the blocking dist 059 there is no echo evaluation Adapt the value 3 If possible do not select central installation position E641 lost of echo L00 FMR54xxx 19 00 00 en 006...

Page 67: ... 1 Go to www endress com and select your country 2 Click Instruments 3 Enter the product name into the product name field 4 Select the device 5 Click the Accessories Spare parts tab 6 Select the required spare parts You may also use the overview drawing on the right side of the screen When ordering spare parts always quote the serial number indicated on the nameplate As far as necessary the spare ...

Page 68: ...l handling instructions if necessary for example a safety data sheet as per EN 91 155 EEC Additionally specify An exact description of the application The chemical and physical characteristics of the product A short description of the error that occurred specify error code if possible Operating time of the device 9 6 Disposal In case of disposal please seperate the different components according t...

Page 69: ...e point and a reflective surface i e medium surface The level is calculated based on the tank height entered The level can be converted into other units volume mass by means of a linearization 10 1 3 Output Output signal 4 to 20 mA invertible with HART protocol Signal on alarm Error information can be accessed via the following interfaces Local display Error symbol ä 34 Plain text display Current ...

Page 70: ...Ta 60 C A weather protection cover should be used for outdoor operation if the device is exposed to direct sunlight Storage temperature 40 C to 80 C 40 F to 176 F or 50 C to 80 C 58 F to 176 F Climate class DIN EN 60068 2 38 test Z AD Vibration resistance DIN EN 60068 2 64 IEC 68 2 64 20 to 2000 Hz 1 m s2 2 Hz Cleaning of the antenna The antenna can get contaminated depending on the application Th...

Page 71: ...ions for electrical devices for measurement control regulation and laboratory use EN 61326 Emissions equipment class B compatibility appendix A industrial area NAMUR Standards committee for measurement and control in the chemical industry Ex approval Correlation of safety instructions XA and certificates ZE to the device Control Drawings Correlation of Control Drawings to the device 10 1 10 Supple...

Page 72: ... agitator fast change test no filter customer unit table no input level input volume customer unit customer unit check distance distance ok dist too small manual dist unknown dist too big low output limit off on ramp span min empty calibr enter value linearisation range of mapping pres Map dist input of mapping range is displayed curr output mode Note The default values of the parameters are typed...

Page 73: ...r vessel in safety dist alarm self holding warning check distance distance ok dist too small manual dist unknown dist too big offset will be added to the measured level output current ackn alarm overspill protection no yes standard german WHG range of mapping input of mapping range output damping Antenna extens enter value default 5 s length FAR10 for FMR230 only Return to Group Selection start ma...

Page 74: ...ings envelope curve env curve FAC env curve cust map format display decimal reset for reset code see manual recording curve single curve cyclic Note The default values of the parameters are typed in boldface no of decimals x x x x xx x xxx unlock parameter for reset code see manual serial no envelope curve display diagnostics system parameter 0A0 0C0 092 0A1 093 0A2 0C2 0E1 094 0A3 0E2 095 0A4 0C4...

Page 75: ... 75 L00 FMR54xxx 19 00 02 en 009 sep character point comma measured dist distance unit display test off on measured level download mode application par detection window Return to Group Selection not modified modified off on reset 096 0A5 0C5 097 0A6 0C8 0A8 0A7 ...

Page 76: ...cted by at least one of the following patents Further patents are pending US 5 387 918 i EP 0 535 196 US 5 689 265 i EP 0 626 063 US 5 659 321 US 5 614 911 i EP 0 670 048 US 5 594 449 i EP 0 676 037 US 6 047 598 US 5 880 698 US 5 926 152 US 5 969 666 US 5 948 979 US 6 054 946 US 6 087 978 US 6 014 100 ...

Page 77: ...unctions 32 H HART 29 40 I Installation 10 Installation in stilling well 10 Installation in vessel 10 16 Interference echoes 50 interference echoes 52 K Key assignment 35 L Level 44 Lock 36 37 M Maintenance 59 Mapping 50 51 Maximum measured error 70 Measuring conditions 14 Media group 15 Medium property 47 N Nameplate 6 Notes on safety conventions and symbols 5 O Operating menu 31 32 Operation 31 ...

Page 78: ...Micropilot S FMR540 4 to 20 mA HART Index 78 Endress Hauser Trouble shooting 62 Turn housing 22 U Unlock parameter 36 37 V VU331 46 53 W Warning 39 Weather protection cover 60 Wiring 25 ...

Page 79: ...____________________________________________ ______________________________________________________________________________________________________________ We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge We further certify that the returned parts have been carefully cleaned To the best of our knowledge they are free of any residues in da...

Page 80: ...www endress com worldwide BA00326F 00 EN 13 10 71127749 CCS FM SGML 6 0 71127749 ...

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