Emerson Rosemount ET310 Quick Start Manual Download Page 37 | Manualshive

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5

Maintenance

5.1

Service and maintenance

The sensor is a sealed unit with no user-serviceable parts.

Reference the

Rosemount BP20E Power Module for Wireless Corrosion

Transmitter Quick Start Guide

if the power module requires changing.

January 2022

Quick Start Guide

Quick Start Guide

37

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Summary of Contents for Rosemount ET310

Page 1: ...Quick Start Guide 00825 0100 4221 Rev AA January 2022 Rosemount Wireless Permasense ET310 Corrosion Transmitter ...

Page 2: ... polymer encolsure has surface resistivity greater than one gigaohm Care must be taken during transportation to and from the point of installation to prevent electrostatic charge bulid up NOTICE Shipping considerations for wireless products The unit was shipped to you without the power module installed Remove the power module prior to any re shipping Each device contains two D size primary lithium...

Page 3: ...e transmitter with a strap 10 Mounting the transmitter with a magnetic fixture 25 Maintenance 37 Product certification 38 Adjusting the height of the magnetic unit 43 Removal or repositioning of the magnetic fixture 45 January 2022 Quick Start Guide Quick Start Guide 3 ...

Page 4: ...Quick Start Guide January 2022 4 Emerson com Rosemount ...

Page 5: ...ption 2 When mounting transmitters on pipes or vessels over 80 inches in diameter use the B01 magnetic fixture option For more information on ordering topics refer to the Rosemount Wireless Permasense ET310 Corrosion Transmitter Product Data Sheet Figure 1 1 E310 Sensor A Antenna B Power Module C Head D Lanyard Hole E Strap Slot F Foot G Shoe January 2022 Quick Start Guide Quick Start Guide 5 ...

Page 6: ...ck 4x Lanyard kits for safety securing sensor and magnetic fixture 1 Pipe strap up to 40 inch diameter pipe and one strap tensioner 2 Magnetic fixture vessel mount 1 2 Required equipment In order to install a sensor you need the following equipment from an IK220 installation kit Tablet PC with installation application software CC21 interface CAUTION The tablet PC is not intrinsically safe A site s...

Page 7: ...ule retaining bolts 1 4 Alternative installation options Optional tooling If preferred an electric screwdriver or wrench may be used instead of the supplied tools to decrease installation time This is not included in IK220 installation kit Alternative shoe The standard strap mount sensor order option B01 is suitable for pipes from Nominal Pipe Size NPS 4 to NPS 40 If the sensor is to be installed ...

Page 8: ...re able to join the network faster For more information see the Emerson Wireless 1410S Gateway Procedure 1 Identify the location where the sensor is to be installed 2 Ensure all cladding and insulation is removed around the circumference of the pipe at the sensor location The dimension drawing in Figure 2 1 provides guidance on how much pipe should be exposed Note Cladding or insulation can be rep...

Page 9: ...ouch the pipe to remove any particles that might keep the transducer away from the pipe surface or damage the face of the transducer A permanent marker may be used to show exactly where each sensor is to be placed on the pipe January 2022 Quick Start Guide Quick Start Guide 9 ...

Page 10: ...ce visor are recommended Cut strap may have sharp edges Do not cut the strap while it is under tension because this action can result in damage or injury Procedure 1 Unbox the strap tensioner and strap from the packaging 2 Feed the strap into one end of the strap tensioner and using the flathead screwdriver or wrench and socket provided turn the screw on the tensioner until the end of the strap em...

Page 11: ...hen the cap is removed 4 If the rubber shoe needs to be refitted ensure the ring is still in place then fit the shoe onto the sensor by pushing the two pegs protruding from the foot of the sensor into the holes in the shoe If the ring is missing do not use the sensor Note If the sensor is to be placed on a pipe less than 4 inches in diameter fit the alternative shoe A Ring B Standard Shoe C Altern...

Page 12: ...tly lower the shoe onto the pipe Tip One person should hold the sensor until the strap is installed 6 Feed the strap through the slot hole of the sensor and around the pipe 7 If there is an excessive length of spare strap the excess may be cut off Lay the strap over the tensioner worm drive and make the cut just after the screw head Quick Start Guide January 2022 12 Emerson com Rosemount ...

Page 13: ...he flathead screwdriver or wrench and socket provided turn the screw on the tensioner until the end of the strap emerges from under the worm drive at least 5 turns of the work screw is required Important Do not tension the strap yet January 2022 Quick Start Guide Quick Start Guide 13 ...

Page 14: ...sensor A and the strap tensioner C Note For examples of correct and incorrect installation information for pipes with different diameters and mounting multiple sensors on a single strap refer to Strap installation considerations Quick Start Guide January 2022 14 Emerson com Rosemount ...

Page 15: ... following figure displays correct placement for different sized pipes A Large pipes B Pipes 4 inches diameter C Pipes 4 inches diameter Note If there are obstructions that do not allow for the recommended strap tensioner position relative to the sensor then move the strap tensioner away from the sensor to the closest accessible position Incorrect sensor installation No contact area sensor and ten...

Page 16: ...ed It is important to ensure the strap makes contact with the pipe between each of the sensors and the tensioner A B A Correct positioning strap is in contact with the pipe between the sensors and the tensioner B Incorrect positioning strap is not in contact with the pipe between the sensors and the tensioner Quick Start Guide January 2022 16 Emerson com Rosemount ...

Page 17: ...220 installation kit comes with a commissioning interface CC21 and a tablet PC with the Permasense installation application installed The CC21 provides an electronic interface between the ET310 sensor and the tablet PC during commissioning The installation application software is used to 1 Provision the WiHART network configuration on the sensor 2 Monitor the quality of the ultrasonic signal durin...

Page 18: ...are a Verify both the sensor ID and the sensor s MAC address which are displayed at the top of the screen within 10 seconds b Select the Provision tab c Enter the 5 digit network ID and the 32 hexadecimal numbers 0 9 and letters A F join key d Click the Provision button The system provides confirmation once provisioning is complete e Ensure the network ID of the gateway is visible in the Network D...

Page 19: ...Waveforms are automatically downloaded every 10 seconds When a new waveform arrives the lines briefly become thicker 3 Check the quality of the waveform Need help The first one or two reflections must be well defined above the noise in the signal Only one reflection is needed to calculate a thickness If the signal is poor move the sensor to a slightly different position January 2022 Quick Start Gu...

Page 20: ...sioner Figure 3 4 Correct strap alignment Tip This step is critical to the strap tensioner functioning as intended Continuously check alignment while performing the following step 6 Tighten both worm screws with the flathead screwdriver or the wrench and socket provided ensuring the tensioner does not slide relative to the pipe As the worm screws are tightened observe the Quick Start Guide January...

Page 21: ...below As the tensioner is tightened ensure the sensor s strap and strap tensioner remain in line WARNING Take special care not to put fingers under the bolts of the tensioner while the strap is being tensioned Figure 3 5 Alignment examples A Correct tension plate is aligned with the wide part of the cut out B Incorrect alignment tighten strap C Incorrect alignment loosen strap January 2022 Quick S...

Page 22: ...to Figure 3 3 If it is poor slacken off the strap and adjust the sensor position before returning to Step 3 If the waveform quality is good continue to Step 9 9 If there is an excessive length of spare strap you may cut off the excess length 10 Click the Complete button Verify the Install State is Off and Installed is selected in the footer of the application Figure 3 6 Installation Tool Screen Fu...

Page 23: ...ative attachment point for the lanyard Tip For pipes exceeding 20 inches in diameter lanyards may be linked together For sensors in close proximity to each other a single lanyard may be used 2 Thread the bare end of the wire through the loop in the lanyard to secure it to the pipe 3 Feed the bare end of the lanyard into the cable lock and push the lock up the lanyard WARNING Take special care when...

Page 24: ...nd into the return hole of the cable lock 6 Feed the lanyard wire through the cable lock to minimize the slack in the wire Need help The lanyard wire can be released from the cable lock using the release key A Release key 7 Sensor installation is complete Quick Start Guide January 2022 24 Emerson com Rosemount ...

Page 25: ...kets the ET310 sensor sits in the aperture at the center of the magnetic fixture frame and is bolted firmly to it The ball studs allow the magnetic fixture to accommodate curvatures of 2m diameter or greater During transportation the magnetic field is contained by protective caps which are removed during the installation process Figure 4 1 Magnetic fixture A Frame B Ball stud C Protective cap D Se...

Page 26: ...unt bracket Figure 4 2 Sensor attachment to magnetic fixture bracket and fasteners A M8x30 ss a4 70 cap head hex x2 B Anti vibration washer x4 C M8 Aerotight nut x2 D Bracket part 1 E Bracket part 2 F Bracket part 3 2 Assemble the brackets to the sensor as displayed in Figure 4 3 Ensure the brackets are aligned and the fasteners are located and oriented exactly as displayed Important Ensure bolt h...

Page 27: ...stallation application installed The CC21 provides an electronic interface between the ET310 sensor and the tablet PC during commissioning The installation application software is used to 1 Provision the WiHART network configuration on the sensor 2 Monitor the quality of the ultrasonic signal during mechanical installation Both of these steps are required to complete the commissioning Note All the...

Page 28: ...are a Verify both the sensor ID and the sensor s MAC address which are displayed at the top of the screen within 10 seconds b Select the Provision tab c Enter the 5 digit network ID and the 32 hexadecimal numbers 0 9 and letters A F join key d Click the Provision button The system provides confirmation once provisioning is complete e Ensure the network ID of the gateway is visible in the Network D...

Page 29: ...tion application software 2 Click the Start button and wait for an ultrasonic waveform to download from the sensor Note Waveforms are automatically downloaded every 10 seconds When a new waveform arrives the lines briefly become thicker 3 Check the quality of the waveform Need help The first one or two reflections must be well defined above the noise in the signal Only one reflection is needed to ...

Page 30: ... sensor a little and wait for a new waveform to download Once there is a good quality waveform use a permanent marker to mark the vessel at the 4 slot locations of the brackets as displayed in Figure 4 7 the four red marks at the top and bottom of the sensor Figure 4 7 Marking the position of the sensor Quick Start Guide January 2022 30 Emerson com Rosemount ...

Page 31: ...and safety glasses or full face visor are recommended The strong magnets used in this fixture can pinch hands and fingers Procedure 1 Remove the 4 sensor securing bolts washers and nuts from the center of the frame as displayed in Figure 4 1 2 Cut the cable ties that secure the protective caps to the 4 magnet units of the fixture as displayed in the following figure but do not remove the protectiv...

Page 32: ... need to be held after the protective caps are removed A Magnetic unit B Protective cap C Removing protective cap 5 Remove the protective cap from the sensor 6 Carefully place the sensor with brackets inside the center of the frame as shown below One person must hold the sensor until the sensor securing bolts are fitted A ET310 with brackets B Magnetic fixture Quick Start Guide January 2022 32 Eme...

Page 33: ...nto the surface as displayed in the following figure A Place sensor at an angle to the vessel B Lower sensor onto the vessel 7 Ensure that the sensor is perpendicular to and in contact with the vessel as displayed in the following figure 8 Fit the 4 sensor securing bolts gridlock washers and nuts from magnetic fixture as shown in the following figure January 2022 Quick Start Guide Quick Start Guid...

Page 34: ...ecessary move the magnetic fixture using the instructions in Removal or repositioning of the magnetic fixture and then continue from Checking waveform quality 4 5 Completing the sensor installation Procedure 1 Click the Complete button Need help Verify the Install State is Off and Installed is selected in the footer of the application Figure 4 8 Installation Tool Screen Fully Provisioned Quick Sta...

Page 35: ... short a distance as possible vertically above the mounting location 2 If the distance does not allow for an individual lanyard to reach the attachment point use the loop in one lanyard to link two lanyards together 3 Thread the bare end of the wire around the fixing point and through the loop in the lanyard to secure the lanyard 4 Feed the end of the lanyard into the cable lock and pull a length ...

Page 36: ... the second lanyard be repeating steps Step 1 through Step 7 Note The lanyard wire can be released from the lock by using the release key 9 The sensor installation is now complete Quick Start Guide January 2022 36 Emerson com Rosemount ...

Page 37: ...The sensor is a sealed unit with no user serviceable parts Reference the Rosemount BP20E Power Module for Wireless Corrosion Transmitter Quick Start Guide if the power module requires changing January 2022 Quick Start Guide Quick Start Guide 37 ...

Page 38: ...use harmful interference This device must accept any interference received including interference that may cause undesired operation This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons 6 4 Ordinary location certification from FM approvals As standard the transmitter has been examined and tested to determine that the design meets the basic electri...

Page 39: ...W 00281 Standards CAN CSA C22 2 No 157 92 R2012 Upd1 Upd2 Markings CLASS I DIV 1 GP ABCD T4 T2 Tamb 50 C to 75 C IP67 6 9 Europe 6 9 1 I1 ATEX Intrinsic Safety Certificate Baseefa17ATEX062X Standards EN IEC 60079 0 2018 EN 60079 11 2012 Markings II 1 G Ex ia IIC T4 T2 Ga Tamb 50 C to 75 C IP67 Special Condition for Safe Use X 1 The plastic mounting foot may present a potential electrostatic igniti...

Page 40: ...be attached to process pipework at a temperature of up to 200 C as follows a 50 C Ta 120 C for T4 b 50 C Ta 190 C for T3 c 50 C Ta 200 C for T2 3 The enclosure may present a potential electrostatic ignition hazard and must not be rubbed or cleaned with a dry cloth 6 11 China 6 11 1 I4 China NEPSI Intrinsic Safety Certificate GYJ18 1090X Standards GB3836 1 2010 GB3836 4 2010 GB3836 20 2010 Markings...

Page 41: ...cial Condition for Safe Use X See certificate for specific conditions of safe use 6 13 EU Declaration of Conformity Figure 6 1 Declaration of Conformity January 2022 Quick Start Guide Quick Start Guide 41 ...

Page 42: ...6 14 China RoHS Quick Start Guide January 2022 42 Emerson com Rosemount ...

Page 43: ...spanner might be required to loosen the bottom nut while holding the ball stud with an 8mm spanner 2 Back off the top nut to the end of the thread 3 Raise the frame to the desired height so that all 4 magnetic units are sitting comfortably on the vessel surface 4 Position the bottom nut at the desired height 5 Using the 13mm spanner to hold the bottom nut torque the top nut to 14Nm A Before adjust...

Page 44: ...Quick Start Guide January 2022 44 Emerson com Rosemount ...

Page 45: ...edure 1 Remove the 4 sensor securing bolts washers and nuts as displayed in Figure B 1 then place the protective cap back on the sensor and set it aside Figure B 1 Magnetic fixture A Frame B Ball stud C Protective cap D Sensor securing bolts E Magnetic unit 2 Some one must hold the magnetic fixture in position 3 Slide a flathead screwdriver under one of the magnetic units as displayed in Figure B ...

Page 46: ...ng the magnet unit A Magnet unit B Flathead screwdriver 4 Turn the screw driver and lever the magnetic unit up and away from the vessel as displayed in Figure B 3 Quick Start Guide January 2022 46 Emerson com Rosemount ...

Page 47: ...screwdriver 5 Slide a protective cap under the magnetic unit and remove the screwdriver as displayed in Figure B 4 CAUTION Be careful not to pinch your hands and fingers when refitting the protective cap January 2022 Quick Start Guide Quick Start Guide 47 ...

Page 48: ...Figure B 4 Refitting the protective cap 6 Slide the magnetic unit all the way onto the protective cap as displayed in Figure B 5 Quick Start Guide January 2022 48 Emerson com Rosemount ...

Page 49: ...B 5 Fitted protective caps 7 Repeat for all 4 magnetic units 8 When the protective caps are fitted the magnetic fixture can be either repositioned or removed January 2022 Quick Start Guide Quick Start Guide 49 ...

Page 50: ...Quick Start Guide January 2022 50 Emerson com Rosemount ...

Page 51: ...January 2022 Quick Start Guide Quick Start Guide 51 ...

Page 52: ...son All rights reserved Emerson Terms and Conditions of Sale are available upon request The Emerson logo is a trademark and service mark of Emerson Electric Co Rosemount is a mark of one of the Emerson family of companies All other marks are the property of their respective owners ...

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