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Owner and operator manual

Section 5: Supplemental information

3-9008-001 Rev M

January 2015

Recommended spare parts for one-year operation

97

Section 5: Supplemental information

5.1

Recommended spare parts for one-year operation

Materials listed above are for standard “A” trim assemblies. For other trim options, consult with
a Daniel representative for materials of components which are different.

Important

See ordering information in

Section 1: Introduction

.

Table 5-1 Recommended spare parts

Item No.

Weight

Description

Material

Quantity

5

150-2500

Shaft CS

(ZP)

1

8E

150-600

Orifice Plate Sealing Unit

Nitrile

5

8TS

900-2500

Orifice Plate Sealing Unit

Teflon

3

9A

150-900

Sealing Bar Gasket

Composition

5

9CF

1500-2500

Sealing Bar Gasket

Synthetic Composition

3

11

150-2500

Clamping Bar Screws

Alloy Steel, (ZP)

2

18A

150-900

Slide Valve Seat/Top Gasket

Composition

1

18A

1500

Slide Valve Seat/Top Gasket

Composition

1

14CF

1500

Body/Top Gasket (o-ring)

Special Compound

1

14CF-A

2500

Body/Top Gasket

Parker Seal

1

22A

150-1500

Stuffing Box/Bearing Plug Gasket

Stainless Steel

2

22A

2500

Stuffing Box/Bearing Plug Gasket

Stainless Steel

2

22B

2500

Stuffing Box/Bearing Plug O-Ring

Nitrile

2

25A

150-1500

Packing Rings

Teflon

1-SET

25A-HP

2500

Packing Rings

Teflon

1-SET

25B

150-1500

Centering Rings

Teflon

1-SET

25B-HP

2500

Centering Rings

Teflon

1-SET

26C

2500

External Gland Outer O-Ring

Nitrile

1

26D

2500

External Gland Inner O-Ring

Nitrile

1

26D

2500

Internal Gland O-Ring

Nitrile

1

150-2500

Slide Valve Lubricant

3 BOXES

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Summary of Contents for Daniel Senior Orifice Fitting Series

Page 1: ...Owner and operator manual Part Number 3 9008 001 Rev M January 2015 DanielTM SeniorTM Orifice Fittings 2 8 150 1500 2 12 2500 10 16 150 1500 ...

Page 2: ......

Page 3: ...27 6312 USA toll free 1 888 356 9001 1 713 827 3380 Asia Pacific Republic of Singapore 65 6777 8211 65 6777 0947 0743 Europe Stirling Scotland UK 44 0 1786 433400 44 0 1786 433401 Middle East Africa Dubai UAE 971 4 8118100 971 4 8865465 Return Material Authorization RMA A Return Material Authorization RMA number must be obtained prior to returning any equipment for any reason Download the RMA form...

Page 4: ...fety alert symbol It is used to alert you to potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Safety alert symbol Danger indicates a hazardous situation which if not avoided will result in death or serious injury Warning indicates a hazardous situation which if not avoided could result in death or serious injury Caution indicates ...

Page 5: ...d and trained personnel should install operate repair and maintain this product Verify that this is the correct instruction manual for your Daniel product If this is not the correct documentation contact Daniel at 1 713 827 6314 You may also download the correct manual from http www daniel com Save this instruction manual for future reference If you resell or transfer this product it is your respo...

Page 6: ...instructions contact your Daniel representative for clarification or assistance Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes Follow all instructions during the installation operation and maintenance of this product Connect the product to the appropriate pressure and electrical sources when and where applicable Ensure that all ...

Page 7: ...IBILITY FOR PROPER SELECTION USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END USER TO THE BEST OF DANIEL S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE DANIEL MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABIL ITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL DANIEL BE LI...

Page 8: ...s storage or handling or any other cause not the fault of Daniel are not covered by this limited warranty and shall be at Buyer s expense Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel All costs of dismantling reinstallation and freight and the time and expenses of Daniel s personnel and re...

Page 9: ...rifice Fitting sizes 8 12 2500 16 1 3 4 Daniel Senior Orifice Fitting sizes 10 16 150 900 20 1 3 5 Daniel Senior Orifice Fitting sizes 10 16 1500 24 Section 2 Installation 2 1 General information 29 2 2 Storage 30 2 3 Preliminary steps 30 2 4 Severe service conditions 31 2 5 Corrosive service 31 2 5 1 External corrosive environments 31 2 5 2 Internal corrosive environments 32 2 6 Low temperature s...

Page 10: ...ction 5 Supplemental information 5 1 Recommended spare parts for one year operation 97 5 2 Lubricant information 98 5 3 Torque information 103 5 3 1 Joint assembly procedures 103 5 4 Plate and valve carrier clearances 110 5 5 Instructions to retro fit Senior with soft seat slide valve 110 5 5 1 Scope applicable to 2 thru 12 150 thru 600 ANSI only 110 5 5 2 Material List 111 5 5 3 Disassembly 112 5...

Page 11: ...Daniel Senior Orifice Fitting sizes 10 thru 16 1500 25 Table 2 1 Daniel alternate components 31 Table 4 1 Plate change procedure selection for grease assisted slide valves and soft seat slide valves 51 Table 5 1 Recommended spare parts 97 Table 5 2 Daniel Senior Slide Valve grease assisted metal to metal lubricants 98 Table 5 3 Clamping bar screw 11 quantity and torque requirements 104 Table 5 4 S...

Page 12: ...xii List of Tables List of Tables Owner and operator manual January 2015 3 9008 001 Rev M ...

Page 13: ...itting component identification 29 Figure 2 2 Daniel Senior Flangenek Fitting with meter tube 33 Figure 2 3 Plate Carrier 8DM or 8DMC plunger and notch location 39 Figure 2 4 Orientation of Plate Carrier 8DM or 8DMC Prior to Installation 40 Figure 4 2 Improper Location of Operating Wrench 2 During an Orifice Plate Change Operation 49 Figure 4 1 Top 14 KEEP OUT ZONE 49 Figure 4 3 Indicator Plate 5A...

Page 14: ...xiv List of Figures List of Figures Owner and operator manual January 2015 3 9008 001 Rev M ...

Page 15: ...e plate without disturbing flow measurement system piping and with little or no interruption in service The orifice plate within a Senior restricts the fluid moving through a pipe This restriction creates a change in static pipe pressure of the fluid Instruments measure this change in pressure prior to the fluid passing through the orifice plate and once again after it passes the plate Instrumen t...

Page 16: ... conventional orifice fitting installations Maintenance technicians can replace and repair all parts of the Senior including the slide valve assembly without removing the Body 4 from the line refer to Section 3 Maintenance Daniel designs and manufactures all Senior units to applicable AGA recommendations and in accordance with selected ANSI ASME and ASTM specifications As an option Daniel also des...

Page 17: ...ston Texas USA 1995 Daniel Measurement and Control Inc Fundamentals of Orifice Meter Measurement Daniel Measurement and Control Inc Houston Texas USA 1997 Kendrick Ray Effects of the Latest Revision of ANSI API 2530 AGA 3 On Orifice Meter Primary Elements Daniel Measurement and Control Inc Houston Texas USA 1997 Daniel Measurement and Control Inc Getting the Best Value From Daniel Senior Orifice F...

Page 18: ...ver exceed temperature operating limits w Nitrile Seal Maximum 250 F 121 C Minimum 30 F 34 C w HNBR Seal Maximum 300 F 148 C Minimum 20 F 28 C w FKM Seal Maximum 392 F 200 C Minimum 15 F 26 C w FFKM Seal Maximum 620 F 327 C Minimum 4 F 20 C Differential pressure See AGA Report 3 Space limits See Senior Orifice Fitting Technical Guide DAN DIF TG Time parameters See Orifice Plate changing instructio...

Page 19: ... in well ventilated spaces buildings enclosures meter houses Installation at product owner s discretion Site temperature Material of construction dependent Example WCB maximum 200 F 93 C minimum 20 F 28 C Site humidity No limit Site elevation No limit Proximity to population For new installations placement of the Senior shall be at a location that has fewer than 10 buildings intended for human occ...

Page 20: ...cements are not contained within the scope of this document Pipe supports Support the flow measurement system or meter tube at regular intervals to prevent bending due to the weight of the system as well as the weight of the measured fluid Since all meter tubes are unique it is important that an engineer design a piping system which can place support for each tube during regular intervals Proper s...

Page 21: ...ator manual Section 1 Introduction 3 9008 001 Rev M January 2015 Specifications 7 1 3 Specifications 1 3 1 Daniel Senior Orifice Fitting sizes 2 8 150 900 Figure 1 2 Daniel Senior Orifice Fitting drawing 2 8 150 900 ...

Page 22: ...1 1 1 5A LH Indicator Plate Left Hand Cast Aluminum 1 1 1 1 1 5A RH Indicator Plate Right Hand Cast Aluminum 1 1 1 1 1 5B Indicator Pointer Stainless Steel 2 2 2 2 2 5C Drive Screws 18 8 Stainless Steel 4 4 4 4 4 6 Lower Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 1 7 Upper Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 1 8A Plate Carrier Spring Pin 18 8 SS 1 1 1 1 1 8DMC Plate Carrier 316 SS...

Page 23: ...ith Chrome Steel Balls 1 1 1 1 1 25 Packing Nut CS ZP 6 6 6 6 6 25A Packing Rings Teflon 12 12 12 12 12 25B Centering Ring Teflon 12 12 12 12 12 26 Stuffing Box Gland 316 SS 6 6 6 6 6 30 1 Drain Valve Plug CS ZP 1 1 1 1 1 31 1 N P T Plug for Pressure Meter Tap CS Chemically Treated 2 2 2 2 2 32 Hex Nut CS 150 600 14 15 15 18 19 900 14 15 15 18 20 33 Stud Alloy Steel 150 600 14 15 15 18 19 900 14 1...

Page 24: ...s 24 sticks per box on hand when performing maintenance and plate inspection change procedures Indicates Interchangeable parts for all line sizes of specified pressure rating s General notes Most parts available in other materials upon customer request CS Carbon Steel CRS Cold Rolled Steel NPT National Pipe Thread ZP Zinc Plated The materials listed above indicate standard A trim Various part mate...

Page 25: ...roduction 3 9008 001 Rev M January 2015 Daniel Senior Orifice Fitting sizes 2 8 1500 and 2 6 2500 11 1 3 2 Daniel Senior Orifice Fitting sizes 2 8 1500 and 2 6 2500 Figure 1 3 Daniel Senior Orifice Fitting drawing sizes 2 8 1500 and 2 6 2500 ...

Page 26: ... 1 1 1 5 Slide Valve Shaft 316 Stainless Steel 1 1 1 1 1 5A LH Indicator Plate Left Hand Cast Aluminum 1 1 1 1 1 5A RH Indicator Plate Right Hand Cast Aluminum 1 1 1 1 1 5B Indicator Pointer Stainless Steel 2 2 2 2 2 5C Drive Screws 18 8 Stainless Steel 4 4 4 4 4 6 Lower Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 1 7 Upper Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 1 8A Plate Carrier Spr...

Page 27: ... to metal 18B Slide Valve Seat Screw AlloySteel Phosphate Treat 1500 8 10 11 14 16 2500 10 10 11 14 12 20HP Stuffing Box Upper CS ZP 2500 2 2 2 2 0 21HP Stuffing Box Lower CS ZP 2500 4 4 4 4 0 22A Bearing Plug and Stuffing Box Gasket StainlessSteel 1500 6 6 6 6 6 22A HP Bearing Plug and Stuffing Box Gasket StainlessSteel 2500 6 6 6 6 22B Bearing Plug and Stuffing Box O Ring Synthetic Rubber 2500 6...

Page 28: ... Chemically Treated 2 2 2 2 2 32 Hex Nut CS 1500 14 14 16 18 18 2500 16 16 16 18 33 Stud Alloy Steel 1500 14 14 16 18 18 2500 16 16 16 18 36 Stuffing Box Upper CS ZP 1500 2 2 2 2 2 37 Stuffing Box Lower CS ZP 1500 4 4 4 4 4 40 Stuffing Box Sleeve Upper CS ZP 1500 2 2 2 2 2 41 Stuffing Box Sleeve Lower CS ZP 1500 4 4 4 4 4 42 Plate Carrier Stop Pin CS ZP 1 1 1 1 1 43 Plate Carrier Stop Pin Lock Scr...

Page 29: ...sticks 24 sticks per box on hand when performing maintenance and plate inspection change procedures Indicates Interchangeable parts for all line sizes of specified pressure rating s General notes Most parts available in other materials upon customer request CS Carbon Steel CRS Cold Rolled Steel NPT National Pipe Thread ZP Zinc Plated The materials listed above indicate standard A trim Various part...

Page 30: ...ice Fitting sizes 8 12 2500 Section 1 Introduction Owner and operator manual January 2015 3 9008 001 Rev M 1 3 3 Daniel Senior Orifice Fitting sizes 8 12 2500 Figure 1 4 Daniel Senior Orifice Fitting drawing sizes 8 12 2500 ...

Page 31: ...eft Hand Aluminum 1 1 1 5A RH Indicator Plate Right Hand Aluminum 1 1 1 5B Indicator Pointer CS 2 2 2 5D Indicator Pointer Attachment Screw 31618 8 Stainless Steel 2 2 2 5 6 7 gear Shaft 316 Stainless Steel 3 3 3 8DM Plate Carrier CS 1 1 1 9B Sealing Bar Alignment Pin CS 1 1 1 9C O Ring Sealing Bar Gasket Nitrile 1 1 1 9 HP Sealing Bar CS 1 1 1 10C Bleeder Valve Body CS 1 1 1 10D Bleeder Valve Ste...

Page 32: ...tting with 1 Adapt Comm Item 1 1 1 25 HP Packing Nut CS 7 7 7 25A HP Shaft Packing 1 2 LG Teflon 27 27 27 25B HP Shaft Packing 1 4 LG Teflon 6 6 6 25C HP Stuffing Box Bushing Teflon 6 6 6 26B External Stuffing Box Gland 316 SS 7 7 7 26C O Ring Stuffing Box Gland Nitrile 7 7 7 26D O Ring Stuffing Box Gland Nitrile 7 7 7 30 Drain Plug CS 1 1 1 31 Meter Tap Plug CS 2 2 2 32 Hex Nut 2H 20 20 20 33 Bod...

Page 33: ... 24 sticks per box on hand when performing maintenance and plate inspection change procedures Indicates Interchangeable parts for all line sizes of specified pressure rating s General notes Most parts available in other materials upon customer request CS Carbon Steel CRS Cold Rolled Steel NPT National Pipe Thread ZP Zinc Plated The materials listed above indicate standard A trim Various part mater...

Page 34: ...tting sizes 10 16 150 900 Section 1 Introduction Owner and operator manual January 2015 3 9008 001 Rev M 1 3 4 Daniel Senior Orifice Fitting sizes 10 16 150 900 Figure 1 5 Daniel Senior Orifice Fitting drawing sizes 10 16 150 900 ...

Page 35: ...y Cast Carbon Steel 1 1 1 1 5 Slide Valve Shaft 316 Stainless Steel 1 1 1 1 5A LH Indicator Plate Left Hand Cast Aluminum 1 1 1 1 5A RH Indicator Plate Right Hand Cast Aluminum 1 1 1 1 5B Indicator Pointer Stainless Steel 2 2 2 2 5C Drive Screws 18 8 Stainless Steel 4 4 4 4 6 Lower Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 7 Upper Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 8DM Plate Car...

Page 36: ...1 1 1 1 18B Slide Valve Seat Screw Alloy Steel Phosphate Treat 18 20 24 26 22A Bearing Plug and Stuffing Box Gasket Stainless Steel 6 6 6 6 23 Grease Gun Complete CS ZP 1 1 1 2 24 Grease Seal Double Ball Check Valve 316 Stainless Steel with Chrome Steel Balls 1 1 1 2 25 Packing Nut CS ZP 6 6 6 6 25A Packing Rings Teflon 12 12 12 12 25B Centering Ring Teflon 12 12 12 12 26 Stuffing Box Gland 316 SS...

Page 37: ...ks 24 sticks per box on hand when performing maintenance and plate inspection change procedures Indicates Interchangeable parts for all line sizes of specified pressure rating s General notes Most parts available in other materials upon customer request CS Carbon Steel CRS Cold Rolled Steel NPT National Pipe Thread ZP Zinc Plated The materials listed above indicate standard A trim Various part mat...

Page 38: ...e Fitting sizes 10 16 1500 Section 1 Introduction Owner and operator manual January 2015 3 9008 001 Rev M 1 3 5 Daniel Senior Orifice Fitting sizes 10 16 1500 Figure 1 6 Daniel Senior Orifice Fitting drawing sizes 10 16 1500 ...

Page 39: ...Shaft 316 Stainless Steel 1 1 1 1 5A LH Indicator Plate Left Hand Cast Aluminum 1 1 1 1 5A RH Indicator Plate Right Hand Cast Aluminum 1 1 1 1 5B Indicator Pointer Stainless Steel 2 2 2 2 5C Drive Screws 18 8 Stainless Steel 4 4 4 4 6 Lower Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 7 Upper Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 8DM Plate Carrier CS ZP 1 1 1 1 8TS Orifice Plate Seali...

Page 40: ...ring Plug and Stuffing Box Gasket Stainless Steel 6 6 6 6 23 Grease Gun Complete CS ZP 1 1 1 2 24 Grease Seal Double Ball Check Valve 316 Stainless Steel with Chrome Steel Balls 1 1 1 2 25 Packing Nut CS ZP 6 6 6 6 25A Packing Rings Teflon 12 12 12 12 25B Centering Ring Teflon 12 12 12 12 26 Stuffing Box Gland 316 SS 6 6 6 6 30 1 Drain Valve Plug CS ZP 1 1 1 1 31 1 N P T Plug for Pressure Meter Ta...

Page 41: ...s 24 sticks per box on hand when performing maintenance and plate inspection change procedures Indicates Interchangeable parts for all line sizes of specified pressure rating s General notes Most parts available in other materials upon customer request CS Carbon Steel CRS Cold Rolled Steel NPT National Pipe Thread ZP Zinc Plated The materials listed above indicate standard A trim Various part mate...

Page 42: ...28 Daniel Senior Orifice Fitting sizes 10 16 1500 Section 1 Introduction Owner and operator manual January 2015 3 9008 001 Rev M ...

Page 43: ...ring only a Daniel Senior Orifice Fitting unit from Daniel for later installation in a flow measurement system purchasing a Senior Orifice Fitting with a meter tube or purchasing a complete orifice plate flow measurement system containing a Senior Orifice Fitting Daniel hydrostatically tests every Senior unit for fluid retention under factory controlled conditions to a minimum pressure of 1 5 time...

Page 44: ...tors to clean the Senior and all piping components of foreign matter such as welding debris scale oil grease and dirt before commissioning Record the serial plate data on the Senior for future reference Always provide the serial number and model number when ordering spare parts The factory packages orifice plates and seal rings separately from the Senior Follow all the safety and equipment limits ...

Page 45: ...ffects the surface inside the Senior Read understand and follow instructions in the sections below if an internal or external corrosive environment exists 2 5 1 External corrosive environments For Seniors located in external corrosive environments offshore platforms marine terminals etc Daniel recommends replacing the standard carbon steel Equalizer Valve Complete 1 Bleeder Valve Complete 10B Grea...

Page 46: ...plate change operations Refer to Section 5 2 Lubricant information to determine lubricant operation ranges for the available grease types prior to making an orifice plate change 2 7 Design considerations Measurement personnel can select a Senior for use in a variety of flow measurement systems around the world Each application has its own unique set of service and environmental condition limitatio...

Page 47: ...l maintenance and measurement requirements Daniel provides the following procedures to guide personnel in verifying that the Senior performs in accordance with the user s intended requirements Pre Commissioning Make sure that the following checklist is met prior to commissioning the Senior Senior is at atmospheric pressure Confirm that the flow directional indicator arrow or INLET OUTLET tags posi...

Page 48: ...right hand and left hand Indicator Plates 5A LH and 5A RH are different and not interchangeable Shaft on the left hand side facing with the flow standard position when the shaft is rotated clockwise until it stops the Indicator Plate 5A LH word OPEN should appear below the Indicator Pointer 5B Install the Indicator Plate 5A LH on the shaft in this position and tighten the Set Screw 10G securely Sh...

Page 49: ...lamping Bar Screws 11 to the required torque 2 9 Commissioning line pressure test After installing the Daniel Senior Orifice Fitting personnel must perform a pressure test for the service line that includes but is not limited to the meter tube and Senior Commissioning line pressure test start checklist Senior is at atmospheric pressure The Slide Valve Shaft 5 must be in the OPEN position The Equal...

Page 50: ...leak is detected mark the leak area with a marker and reduce the pressure inside the Senior to 0 psig 0 bar Tighten any fastener or connector adjacent to the leak area and repeat the leak test again 4 If after several attempts to contain the leakage the leakage persists call Daniel Customer Service for assistance Contact information is found in the back of this manual 5 Once the 20 psig 1 4 bar le...

Page 51: ... 9 remove the stem from the Grease Gun 23 and insert a Daniel lubricant stick into the Grease Gun 23 11 Return the stem to the Grease Gun 23 and begin turning the stem by hand into the Grease Gun 23 until resistance is felt PRESSURIZED FLUID HAZARD When opening the bleeder valve 10B or venting the Top 14 thru the bleeder valve 10B direct the released pressurized fluid and or gas to safe area away ...

Page 52: ...Plate Carrier 8DM or 8DMC Orifice Plate Seal Ring 8E DS 8E DSC 8TS 8TSC or 8E DVS Orifice Plate 13 Assemble the Orifice Plate 13 with the appropriate seal ring into the Plate Carrier 8DM or 8DMC If a DSC or DS seal is used lubricate both seal faces with a safe for service light oil or grease Refer to Senior Orifice Fitting Technical Guide DAN DIF TG 11 1003 4 All 2 8 Daniel Senior Orifice Fitting ...

Page 53: ...e Carrier 8DM or 8DMC assembly into the Senior with the gear rack facing downstream and the notched end down refer to Figure 2 3 and Figure 2 4 Failure to align and install Plate Carrier 8DM or 8DMC assembly as instructed will cause erroneous measurement results 6 Align the plate carrier gear rack teeth to the Plate Carrier 8DM or 8DMC shaft pinion on the Senior when installing the Plate Carrier 8...

Page 54: ...ifice Plate 13 bore has a bevel the bevel shall face the downstream direction of flow 7 Rotate the Upper Plate Carrier Shaft 7 a minimum of 1 4 turns OPPOSITE of the direction used to lower the Plate Carrier 8DM or 8DMC assembly This will allow it to align itself with the Top 14 shaft gear teeth 8 Once the Plate Carrier 8DM or 8DMC assembly is aligned rotate the Upper Plate Carrier Shaft 7 in the ...

Page 55: ...em by hand into the Grease Gun 23 until resistance is felt Once resistance is felt use the supplied Daniel Operating Wrench 2 to continue to turn the stem at a rate of 4 to 6 turns per minute 14 Close both the Equalizer 1 and the Bleeder Valves 10B 15 Remove any commissioning equipment flanges tubing etc from the system 16 The Senior is now ready for final pressurization and operation LOOSE CLAMPI...

Page 56: ...42 Orifice Plate Installation Section 2 Installation Owner and operator manual January 2015 3 9008 001 Rev M ...

Page 57: ... Seat slide valves In order to perform the maintenance operation described in this section the following maintenance check list must be met first The slide valve must be in the CLOSED position The Bleeder Valve 10B must be in the OPEN position The Equalizer Valve 1 must be in the CLOSED position The Senior must contain 100 psig minimum line pressure PRESSURIZED FLUID HAZARD When opening the bleede...

Page 58: ... is done use the supplied Operating Wrench 2 to continue to turn the stem at a rate of 4 to 6 turns per minute PRESSURIZED FLUID HAZARD Using the Grease Gun 23 inject grease into the slide valve seat channels at a rate of 4 to 6 turns per minute and only under the following conditions Bleeder Valve is open Sealing bar Clamping bar is in place and tight Injection of the grease at a faster rate will...

Page 59: ...lowing component excise start check list must be met The slide valve must be in the CLOSED position The Bleeder Valve 10B must be in the CLOSED position The Equalizer Valve 1 must be in the OPEN position At this point the fluid pressure in the Top 14 will equal the fluid pressure in the Body 4 1 If the differential pressure is greater than 200 inches of H O reduce the differential pressure across ...

Page 60: ...ce Fitting Technical Guide DAN DIF TG 11 1003 is loosened from the Senior seal surface Resistance to turning will also be present when the Plate Carrier 8DM or 8DMC is lowered into its measurement position again 6 Return the Plate Carrier 8DM or 8DMC to the fully seated position in the Body 4 7 Close the slide valve and close the Equalizer Valve 1 8 Open the Bleeder Valve 10B to vent the Top 14 St...

Page 61: ... of grease does not reduce the flow from the open Bleeder Valve 10B to zero follow these steps Close the Bleeder Valve 10B Open the Equalizer Valve 1 and move the Slide Valve Shaft 5 from the CLOSED to the OPEN position and back to the CLOSED position repeating this action several times Return the Slide Valve Shaft 5 back to the CLOSED position Close the Equalizer Valve 1 and repeat the lubricatio...

Page 62: ...perator Manual January 2015 3 9008 001 Rev M 12 If at any point during the exercise of the components the resistance encountered when turning a shaft is greater than the torque applied by hand using the Wrench 2 further inspection of the Senior is required ...

Page 63: ...the Operating Wrench 2 on the Slide Valve Shaft 5 refer to Figure 4 2 when the Sealing Bar Gasket 9A 9A HP or 9CF the Sealing Bar 9 or 9HP and the Clamping Bar 12 or 12HP are removed from the Senior and the line is under pressure Figure 4 2 Improper Location of Operating Wrench 2 During an Orifice Plate Change Operation Daniel Senior Orifice Fitting shown in vertical position The KEEP OUT ZONE inc...

Page 64: ...luid within and an intimate knowledge of the system an operator and owner may allow some leakage past the slide valve during a plate change operation This decision to allow leakage should be made on a case by case basis and be properly documented communicated to and acknowledged by all personnel involved in the plate change operation The sole responsibility for a decision to allow leakage lies wit...

Page 65: ...cuation of Top 14 fluid to the full replacement of the Clamping Bar 12 or 12HP the Sealing Bar 9 or 9HP and the Sealing Bar Gasket 9A 9A HP or 9CF after plate change is GREATER THAN 15 MINUTES If the operator does not know the time required to perform the Orifice Plate 13 change operation then the operator must use the Extended Time procedure The table below describes the conditions along with the...

Page 66: ...knowledge that the entire Orifice Plate 13 installation and removal the time spent from the Top 14 fluid evacuation to the full replacement of the Clamping Bar 12 or 12HP the Sealing Bar 9 or 9HP and the Sealing Bar Gasket 9A 9A HP or 9CF is under fifteen 15 minutes The Extended Time process is a procedure based upon the operator s knowledge that the entire Orifice Plate 13 installation and remova...

Page 67: ...this procedure if it cannot be finished in less than 15 minutes Figure 4 3 Indicator Plate 5A and Pointer 5B TOXIC EXPLOSION HAZARD Do not perform any of the following steps if the Indicator Plate the Indicator Pointer or both are not assembled on the Senior Call Daniel Customer Service for assistance in obtaining replacement components and follow the instructions provided in Section 2 8 Commissio...

Page 68: ...ure If the operator determines that the time between the Top 14 fluid evacuation and the plate change to the full replacement of the Clamping Bar 12 or 12HP the Sealing Bar 9 or 9HP and the Sealing Bar Gasket 9A 9A HP or 9CF back on the Top 14 is greater than 15 minutes then the operator must use the EXTENDED TIME procedure If for any reason the operator cannot determine the total time between the...

Page 69: ...is in the CLOSED position The Sealing Bar Gasket 9A 9A HP or 9CF the Sealing Bar 9 or 9HP and the Clamping Bar 12 or 12HP are fastened to the Top 14 Process temperature and ambient temperature values are within range of grease charts Process pressure values are within the range of grease charts Procedure To remove the Orifice Plate 13 from the Senior the operator must first balance the pressure be...

Page 70: ...Shaft 5 until it stops and the OPEN position specified on the Indicator Plate 5A is in line with the Indicator Pointer 5B Step 3 Step 4 4 Rotate the Lower Plate Carrier Shaft 6 located on the Body 4 using the Operating Wrench 2 in a direction that will move the Plate Carrier 8DM or 8DMC out of the Body 4 into the Top 14 5 Continue to rotate the Lower Plate Carrier Shaft 6 located on the Body 4 unt...

Page 71: ...r Plate Carrier Shaft 7 located in the Top 14 7 Rotate the Upper Plate Carrier Shaft 7 located in the Top 14 until the Plate Carrier 8DM or 8DMC stops against the Sealing Bar 9 9HP Step 7 Step 8 8 Close the Equalizer Valve 1 with the Operating Wrench 2 9 Using the Operating Wrench 2 rotate the Slide Valve Shaft 5 until it stops and the CLOSED position specified on the Indicator Plate 5A is in line...

Page 72: ...23 PRESSURIZED FLUID HAZARD When opening the bleeder valve 10B or venting the Top 14 thru the bleeder valve 10B direct the released pressurized fluid and or gas to safe area away from any individual in accordance with local environment regulations The bleeder valve 10B releases pressurized fluid that may cause contamination and or accumulation of volatile gas mixtures Failure to do so may cause se...

Page 73: ...erating Wrench 2 to continue to turn the stem clockwise at a rate of 4 to 6 turns per minute PRESSURIZED FLUID HAZARD Using the Grease Gun 23 inject grease into the slide valve seat channels at a rate of 4 to 6 turns per minute and only under the following conditions Bleeder Valve is open Sealing bar Clamping bar is in place and tight Injection of the grease at a faster rate will lead to the separ...

Page 74: ... grease in the lubrication passages If the addition of grease does not reduce the flow from the open Bleeder Valve 10B to zero follow these steps Close the Bleeder Valve 10B Open the Equalizer Valve 1 and move the Slide Valve Shaft 5 from the CLOSED to the OPEN position and back to the CLOSED position repeating this action several times Return the Slide Valve Shaft 5 back to the CLOSED position Cl...

Page 75: ...m to address the remaining fluid based upon the fluids chemical composition and toxicity 14 Loosen each Clamping Bar Screw 11 located on the Clamping Bar 12 or 12HP approximately two turns with the Operating Wrench 2 Step 14 15 Once the Clamping Bar Screws 11 are loose rotate the Upper Plate Carrier Shaft 7 located in the Top 14 with the Operating Wrench 2 until the Plate Carrier 8DM or 8DMC taps ...

Page 76: ...16 Slide the Clamping Bar 12 or 12HP containing the Clamping Bar Screws 11 the Sealing Bar 9 or 9HP from the Top 14 Step 16 17 17 Remove the Sealing Bar Gasket 9A 9A HP or 9CF from the Top 14 18 Rotate the Upper Plate Carrier Shaft 7 located in the Top 14 with the Operating Wrench 2 until the Plate Carrier 8DM or 8DMC extends outside of the Top 14 and ...

Page 77: ...h the Operating Wrench 2 rotate the Upper Plate Carrier Shaft 7 located in the Top 14 a minimum of one quarter turns OPPOSITE of the direction required to lower the Orifice Plate Carrier 8DM or 8DMC into the Top 14 This action allows the Orifice Plate Carrier 8DM or 8DMC to properly align the Orifice Plate Carrier 8DM or 8DMC with the plate carrier shaft Important Align the Orifice Plate Carrier 8...

Page 78: ...to the Top 14 until all of the Orifice Plate Carrier 8DM or 8DMC is below the Sealing Bar Gasket 9A 9A HP or 9CF surface Step 22 23 Install a new Sealing Bar Gasket 9A 9A HP or 9CF on to the Top 14 Step 23 24 EXPLOSION HAZARD Make sure that the Sealing Bar Gasket 9A 9A HP or 9CF the Sealing Bar 9 or 9HP and the Clamping Bar 12 or 12HP provide a pressure barrier between the line pressure and the at...

Page 79: ...g Bar 12 or 12HP to the torque recommended in this manual refer to Section 5 3 Torque information Step 25 Step 26 26 Close the Bleeder Valve 10B Important After closing the Bleeder Valve 10B the 15 minute countdown to remove and install the Orifice Plate Carrier 8DM or 8DMC ends 27 Open the Equalizer Valve 1 one half to two turns with the Operating Wrench 2 Step 27 Step 28 28 Wait several seconds ...

Page 80: ...er Shaft 7 with the Operating Wrench 2 in the direction to lower the Orifice Plate Carrier 8DM or 8DMC into the Body 4 31 Rotate the Lower Plate Carrier Shaft 6 with the Operating Wrench 2 until the Orifice Plate Carrier 8DM or 8DMC cannot be lowered further Step 31 Important Resistance to turning will be present when the Orifice Plate Carrier 8DM or 8DMC is approaching its proper measurement posi...

Page 81: ...he CLOSED position Step 32 Step 33 33 Close the Equalizer Valve 1 PRESSURIZED FLUID HAZARD When opening the bleeder valve 10B or venting the Top 14 thru the bleeder valve 10B direct the released pressurized fluid and or gas to safe area away from any individual in accordance with local environment regulations The bleeder valve 10B releases pressurized fluid that may cause contamination and or accu...

Page 82: ...nt the Top 14 Step 34 Steps 35 and 36 are ONLY required for Seniors equipped with grease assisted metal to metal slide valves Personnel operating the Daniel Senior Orifice Fittings equipped with O Ring seal soft seat design slide valves skip to step 37 35 Remove the stem from the Grease Gun 23 with the Operating Wrench 2 and insert a Daniel lubricant stick into the Grease Gun 23 ...

Page 83: ... Operating Wrench 2 to continue to turn the stem at a rate of 4 to 6 turns per minute PRESSURIZED FLUID HAZARD Using the Grease Gun 23 inject the grease into the slide valve seat channels at a rate of 4 to 6 turns per minute and only under the following conditions Bleeder Valve is open Sealing bar Clamping bar is in place and tight Injection of the grease at a faster rate will lead to the separati...

Page 84: ...lubrication passages If the addition of grease does not reduce the flow from the open Bleeder Valve 10B to zero follow these steps Close the Bleeder Valve 10B Open the Equalizer Valve 1 and move the Slide Valve Shaft 5 from the CLOSED to the OPEN position and back to the CLOSED position repeating this action several times Return the Slide Valve Shaft 5 back to the CLOSED position Close the Equaliz...

Page 85: ...This procedure is for the grease assisted slide valves when the procedure takes over 15 minutes However it is acceptable for soft seated valves For Seniors equipped with an O Ring 10E soft seated valve the operator may employ either the QUICK CHANGE procedure or the EXTENDED TIME procedure However for the Seniors equipped with a grease assisted slide valve the QUICK CHANGE procedure may be used on...

Page 86: ...cement components and follow the instructions provided in Section 2 8 Commissioning Daniel Senior Orifice Fitting installation Improper installation maintenance or removal could result in explosive or toxic conditions resulting in serious injury or death Prior to performing any maintenance or Orifice Plate 13 installation and removal operations on the Senior personnel must visually confirm the pre...

Page 87: ...d the Sealing Bar Gasket 9A 9A HP or 9CF back on the Top 14 is greater than 15 minutes then the operator must use the EXTENDED TIME procedure If for any reason the operator cannot determine the total time between the Top 14 fluid evacuation and the plate change to the full replacement of the Clamping Bar 12 or 12HP the Sealing Bar 9 or 9HP and the Sealing Bar Gasket 9A 9A HP or 9CF back on the Top...

Page 88: ...ve 1 one half to two full turns using the Operating Wrench 2 Step 1 Step 2 2 Wait several seconds while the pressure in the Top 14 equalizes to that of the Body 4 3 Using the Operating Wrench 2 rotate the Slide Valve Shaft 5 until it stops and the OPEN position is specified on the Indicator Plate 5A with the Indicator Pointer 5B Step 3 Step 4 4 Rotate the Lower Plate Carrier Shaft 6 located on the...

Page 89: ... Operating Wrench 2 from the Lower Plate Carrier Shaft 6 located in the Body 4 on the Upper Plate Carrier Shaft 7 located in the Top 14 7 Rotate the Upper Plate Carrier Shaft 7 located in the Top 14 until the Plate Carrier 8DM or 8DMC stops against the Sealing Bar 9 or 9HP Step 7 Step 8 8 Close the Equalizer Valve 1 with the Operating Wrench 2 9 Using the Operating Wrench 2 rotate the Slide Valve ...

Page 90: ...B or venting the Top 14 thru the bleeder valve 10B direct the released pressurized fluid and or gas to safe area away from any individual in accordance with local environment regulations The bleeder valve 10B releases pressurized fluid that may cause contamination and or accumulation of volatile gas mixtures The bleeder valve should remain closed after orifice plate insertion in order to prevent t...

Page 91: ...rating Wrench 2 to continue to turn the stem clockwise at a rate of 4 to 6 turns per minute PRESSURIZED FLUID HAZARD Using the Grease Gun 23 Inject the grease into the slide valve seat channels at a rate of 4 to 6 turns per minute and only under the following conditions Bleeder Valve is open Sealing Bar Clamping bar is in place and tight Injection of the grease at a faster rate will lead to the se...

Page 92: ...ide Valve Seat 18 channels at a rate that allows the lubricant to travel freely yet not separate the valve strip from the valve seat This method will keep fresh grease in the lubrication passages Although the fluid pressure contained in the Top 14 is reduced to ambient conditions in the following operations remnants of the fluid still remain in that chamber The operator must employ a system to add...

Page 93: ...amping Bar Screw 11 located on the Clamping Bar 12 or 12HP approximately two turns with the Operating Wrench 2 Step 14 Step 15 RELEASE OF FLUIDS OR COMPONENTS HAZARD The Clamping Bar 12 or 12HP may not be securely in place Sudden release of fluid or internal components may occur Never place the Operating Wrench 2 on the Slide Valve Shaft 5 or any body part in front of the top opening in the Top 14...

Page 94: ...ing Wrench 2 until the Plate Carrier 8DM or 8DMC taps against the Sealing Bar 9 or 9HP freeing it from the Top 14 16 Slide the Clamping Bar 12 or 12HP containing the Clamping Bar Screws 11 the Sealing Bar 9 or 9HP from the Top 14 Step 16 17 17 Remove the Sealing Bar Gasket 9A 9A HP or 9CF from the Top 14 18 Rotate the Upper Plate Carrier Shaft 7 located in the Top 14 with the Operating Wrench 2 un...

Page 95: ...rotate the Upper Plate Carrier Shaft 7 until the Upper Plate Carrier Shaft 7 gears and the Plate Carrier 8DM or 8DMC gear rack ratchet Step 18 19 Remove the Orifice Plate Carrier 8DM or 8DMC from the Top 14 and perform the scheduled work on the Orifice Plate 13 and Orifice Plate Carrier 8DM or 8DMC 20 Close the Bleeder Valve 10B using the Operating Wrench 2 ...

Page 96: ...ten each Clamping Bar Screw 11 located on the Clamping Bar 12 or 12HP to the torque recommended in this manual refer to Section 5 3 Torque information EXPLOSION HAZARD Follow the instructions in this manual to assure that the Sealing Bar Gasket 9A 9A HP or 9CF the Sealing Bar 9 or 9HP and the Clamping Bar 12 or 12HP provide a pressure barrier between the line pressure and the atmosphere Failure to...

Page 97: ...losed b The Bleeder Valve 10B closed c The Slide Valve is closed d The Sealing Bar 9 or 9HP the Clamping Bar 12 or 12HP and a new Sealing Bar Gasket 9A 9A HP or 9CF are installed on the Top 14 Therefore the operator may now perform the scheduled work on the Orifice Plate 13 and the Orifice Plate Carrier 8DM or 8DMC without time restriction 23 Complete work on the Orifice Plate Carrier 8DM or 8DMC ...

Page 98: ...he Operating Wrench 2 Step 24 Steps 25 and 26 are ONLY required for the Seniors equipped with grease assisted metal to metal slide valves Personnel operating Seniors equipped with O Ring seal soft seat design slide valves skip to step 27 25 Remove the stem from the Grease Gun 23 with the Operating Wrench 2 and insert a Daniel lubricant stick into the Grease Gun 23 Step 25 Step 25A ...

Page 99: ...rench 2 to continue to turn the stem at a rate of 4 to 6 turns per minute Step 26 PRESSURIZED FLUID HAZARD Using the Grease Gun 23 inject the grease into the slide valve seat channels at a rate of 4 to 6 turns per minute and only under the following conditions Bleeder Valve is open Sealing Bar Clamping bar is in place and tight Injection of the grease at a faster rate will lead to the separation o...

Page 100: ...nitor the fluid gas pressure in the Top 14 to ensure that it is equal to ambient conditions 28 Loosen each Clamping Bar Screw 11 located on the Clamping Bar 12 or 12HP approximately two turns with the Operating Wrench 2 PRESSURIZED FLUID HAZARD When opening the bleeder valve 10B or venting the Top 14 thru the bleeder valve 10B direct the released pressurized fluid and or gas to safe area away from...

Page 101: ...Step 29 29 Once the Clamping Bar Screws 11 are loose it may be necessary to use the Operating Wrench 2 to tap against the Sealing Bar 9 or 9HP freeing it from the Top 14 30 Slide the Clamping Bar 12 or 12HP containing the Clamping Bar Screws 11 the Sealing Bar 9 from the Top 14 Step 30 31 31 Remove the Sealing Bar Gasket 9A 9A HP or 9CF from the Top 14 ...

Page 102: ...8DM or 8DMC with the plate carrier shaft Important Align the Orifice Plate Carrier 8DM or 8DMC with the Upper Plate Carrier Shaft 7 Failure to do so may damage the Senior 34 Once the Orifice Plate Carrier 8DM or 8DMC is aligned rotate the Upper Plate Carrier Shaft 7 with the Operating Wrench 2 in a direction to lower the Orifice Plate Carrier 8DM or 8DMC into the Top 14 until all of the Orifice Pl...

Page 103: ...ghten each Clamping Bar Screw 11 located on the Clamping Bar 12 or 12HP to the torque recommended in this manual refer to Section 5 3 Torque information EXPLOSION HAZARD Follow the instructions in this manual to assure that the Sealing Bar Gasket 9A 9A HP or 9CF the Sealing Bar 9 or 9HP and the Clamping Bar 12 or 12HP provide a pressure barrier between the line pressure and the atmosphere Failure ...

Page 104: ...M Step 37 Step 38 38 Close the Bleeder Valve 10B 39 Open the Equalizer Valve 1 one half to two turns with the Operating Wrench 2 Step 39 Step 40 40 Wait several seconds for the Top 14 to reach pressure equilibrium with the line pressure contained in the Body 4 41 Using the Operating Wrench 2 rotate the Slide Valve Shaft 5 to the OPEN position ...

Page 105: ...re 91 Step 41 Step 42 42 Rotate the Upper Plate Carrier Shaft 7 located in the Top 14 with the Operating Wrench 2 in the direction to lower the Orifice Plate Carrier 8DM or 8DMC into the Body 4 43 Rotate the Lower Plate Carrier Shaft 6 with the Operating Wrench 2 until the Orifice Plate Carrier 8DM or 8DMC cannot be lowered further Step 43 ...

Page 106: ... 8DM or 8DMC is positioned in the Body 4 turn the Slide Valve Shaft 5 using the Operating Wrench 2 into the CLOSED position Step 44 Step 45 45 Close the Equalizer Valve 1 PRESSURIZED FLUID HAZARD When opening the bleeder valve 10B or venting the Top 14 thru the bleeder valve 10B direct the released pressurized fluid and or gas to safe area away from any individual in accordance with local environm...

Page 107: ...ent the Top 14 Step 46 Step 47 and 48 are ONLY required for Seniors equipped with grease assisted metal to metal slide valves Personnel operating the Daniel Senior Orifice Fitting equipped with O Ring seal soft seat design slide valves skip to step 49 47 Remove the stem from the Grease Gun 23 with the Operating Wrench 2 and insert a Daniel lubricant stick into the Grease Gun 23 ...

Page 108: ...ease Gun 23 inject the grease into the slide valve seat channels at a rate of 4 to 6 turns per minute and only under the following conditions Bleeder Valve is open Sealing Bar Clamping bar is in place and tight Injection of the grease at a faster rate will lead to the separation of the valve strip from the valve seat resulting in release of pressurized fluid which may cause serious injury or death...

Page 109: ... that allows the lubricant to travel freely yet not separate the valve strip from the valve seat This method will keep fresh grease in the lubrication passages If the addition of grease does not reduce the flow from the open Bleeder Valve 10B to zero follow these steps Close the Bleeder Valve 10B Open the Equalizer Valve 1 and move the Slide Valve Shaft 5 from the CLOSED to the OPEN position and b...

Page 110: ...dure Section 4 Orifice plate installation and removal instructions Owner and operator manual January 2015 3 9008 001 Rev M 49 Close the Bleeder Valve 10B Step 49 The Daniel Senior Orifice Fitting is now ready for measurement ...

Page 111: ... 150 900 Sealing Bar Gasket Composition 5 9CF 1500 2500 Sealing Bar Gasket Synthetic Composition 3 11 150 2500 Clamping Bar Screws Alloy Steel ZP 2 18A 150 900 Slide Valve Seat Top Gasket Composition 1 18A 1500 Slide Valve Seat Top Gasket Composition 1 14CF 1500 Body Top Gasket o ring Special Compound 1 14CF A 2500 Body Top Gasket Parker Seal 1 22A 150 1500 Stuffing Box Bearing Plug Gasket Stainle...

Page 112: ...ide valve thirty 30 minutes after grease insertion Every grid NOT filled indicates that some leakage occurred within the 30 minutes In order to perform a safe and efficient plate change operation Daniel emphasizes that the on site operator evaluate both the service and environmental conditions prior to selecting a lubricant Additionally Daniel realizes that some operators do allow leakage during a...

Page 113: ... indicate no detectable leakage at that Temperature and Pressure for 30 minutes This information can be used as a guideline when evaluating measurement applications However the pressure and temperature conditions to which a Senior may be exposed in an application may differ significantly from laboratory conditions Important Customers should not rely solely on this information but rather must perfo...

Page 114: ...ndicate no detectable leakage at that Temperature and Pressure for 30 minutes This information can be used as a guideline when evaluating measurement applications However the pressure and temperature conditions to which a Senior may be exposed in an application may differ significantly from laboratory conditions Important Customers should not rely solely on this information but rather must perform...

Page 115: ... boxes indicate no detectable leakage at that Temperature and Pressure for 30 minutes This information can be used as a guideline when evaluating measurement applications However the pressure and temperature conditions to which a Senior may be exposed in an application may differ significantly from laboratory conditions Important Customers should not rely solely on this information but rather must...

Page 116: ...te boxes indicate no detectable leakage at that Temperature and Pressure for 30 minutes This information can be used as a guideline when evaluating measurement applications However the pressure and temperature conditions to which a Senior may be exposed in an application may differ significantly from laboratory conditions Important Customers should not rely solely on this information but rather mu...

Page 117: ...ons The information contained in this manual is to provide product owners and operators basic torque values to use as a starting point to provide adequate assembly and in service clamping force in most applications However product owners and product operators are ultimately responsible for joint assembly 5 3 1 Joint assembly procedures 1 Clean all fastening and sealing surfaces of all debris and c...

Page 118: ...0 1500 8 5 8 11 145 180 2500 10 5 8 11 145 180 3 150 4 1 2 13 95 120 300 4 1 2 13 95 120 600 4 1 2 13 95 120 900 4 5 8 11 120 150 1500 10 5 8 11 145 180 2500 10 5 8 11 145 180 4 150 5 1 2 13 85 105 300 5 1 2 13 85 105 600 5 1 2 13 85 105 900 5 1 2 13 95 120 1500 12 5 8 11 145 180 2500 12 5 8 11 145 180 6 150 6 1 2 13 95 120 300 6 1 2 13 95 120 600 6 1 2 13 95 120 900 6 1 2 13 95 120 1500 14 5 8 11...

Page 119: ...1 2 13 95 120 600 10 1 2 13 95 120 900 10 5 8 11 120 150 1500 20 5 8 11 145 180 2500 28 5 8 11 145 180 14 150 11 1 2 13 75 95 300 11 1 2 13 75 95 600 11 1 2 13 95 120 900 22 5 8 11 145 180 1500 22 5 8 11 155 195 16 150 12 1 2 13 75 95 300 12 1 2 13 75 95 600 12 5 8 11 145 180 900 28 5 8 11 145 180 1500 28 5 8 11 155 195 Table 5 3 Clamping bar screw 11 quantity and torque requirements Nominal size ...

Page 120: ...106 Joint assembly procedures Section 5 Supplemental information Owner and operator manual January 2015 3 9008 001 Rev M Figure 5 5 Torque pattern sequences ...

Page 121: ...may vary with changes in the design parameters Table 5 4 Seat Screw Torque LBF FT Size Torque lbf ft Min Max STD Trim 2 8 45 55 STD Trim 10 50 65 STD Trim 12 55 70 316 Monel all AASG 35 45 Table 5 5 Daniel Senior Orifice Fitting Body 4 Top 14 stud torque FT LBS Size in ANSI class No of screws Screw size Torque Minimum Maximum 2 150 14 5 8 18 120 150 300 14 5 8 18 120 150 600 14 5 8 18 120 150 900 ...

Page 122: ... 1 8 12 710 860 8 150 19 3 4 16 210 265 300 19 3 4 16 210 265 600 19 3 4 16 210 265 900 20 1 14 500 625 1500 18 1 1 8 12 710 860 2500 20 1 1 4 8 955 1 105 10 150 22 3 4 16 210 265 300 22 3 4 16 210 265 600 22 3 4 16 210 265 900 22 1 14 500 625 1500 22 1 14 500 625 2500 20 1 5 8 8 2 145 2 295 12 150 22 3 4 16 250 315 300 22 3 4 16 250 315 600 22 3 4 16 250 315 900 22 1 1 8 12 705 855 1500 22 1 1 8 ...

Page 123: ...300 24 3 4 16 210 265 600 24 7 8 14 335 420 900 24 7 8 14 425 530 1500 28 1 1 4 12 975 1 125 16 150 31 3 4 16 210 265 300 31 3 4 16 210 265 600 28 1 14 500 625 900 28 1 14 525 655 1500 32 1 1 4 12 1 250 1 400 Table 5 5 Daniel Senior Orifice Fitting Body 4 Top 14 stud torque FT LBS Size in ANSI class No of screws Screw size Torque Minimum Maximum ...

Page 124: ...Fitting Read these instructions prior to the implementation of this procedure All tools required to perform this procedure should be field available except for recommended Daniel tool J 01955 can be purchased separately Daniel part number 1 201 99 021 Refer to Section 5 5 7 Senior Fittings 2 8 Non API 14 3 all 10 thru 12 Step 42 thru Step 44 for additional information for instructions on the remov...

Page 125: ...750 2 16 SS Spring Loaded Slide Valve Carrier Guides 2 14 only not shown in Figure 5 6 VC Guide Base 316SS VC Leaf Spring Elgiloy 2 17 SS Soft Seat Slide Valve Carrier 316SS 1 17A Slide Valve Carrier Stop Pin tapered dowel CS 2 17B Plate Carrier Positioner 316SS 1 18 SS Soft Seat Slide Valve Seat 316SS 1 18A Slide Valve Seat Body Top Gasket Aramide Fiber NBR binder non Asbestos Flat Sheet 1 23C 1 ...

Page 126: ...nd bleed the internal pressure to atmosphere Leave both the Equalizer Valve 1 and the Bleeder Valve 10B open 6 Loosen the Clamping Bar Screws 11 and remove the Clamping Bar 12HP 7 Remove the Sealing Bar 9 and Sealing Bar Gasket 9A 9A HP or 9CF 8 Thoroughly remove all residues from the Sealing Bar 9 and from the gasket surface of the Top 14 9 Discard the gasket its replacement is in the parts kit S...

Page 127: ...ts kit 17 The Slide Valve Seat 18 is secured to the Top 14 with either 12 point headed cap screws or hexagon socket head cap screws As applicable use either a 3 8 12 point deep socket or a 5 16 hexagon wrench adapter to loosen and remove the Slide Valve Seat Screws 18B 18 Store the Slide Valve Seat Screws 18B in a safe place for reuse later 19 Using a soft mallet gently strike the side of the Slid...

Page 128: ...red surface of the Soft Seat Slide Valve Carrier 17 SS against the tapered surface of the Soft Seat Slide Valve Strip 3 SS being certain that the rack profiles of the Slide Valve Carrier 17 are parallel with the assembly surface 3 Insert the Slide Valve Assembly Machine Screw 47 through the Soft Seat Slide Valve Spring 15 SS and then through the Slide Valve Assembly Flat Washer 46 4 Add a thread s...

Page 129: ...lide Valve Shaft 5 to move the slide valve assembly to its full close and full open position several times The Plate Carrier Spring Pin 8A which is installed in the Plate Carrier 8DM or 8DMC should depress slightly as the Soft Seat Slide Valve Carrier 17 SS moves over it The Soft Seat Slide Valve Carrier 17 SS should not contact the Spring Pin body if the Spring Pin requires an adjustment it can b...

Page 130: ...M or 8DMC Material may need to be added or removed from the Plate Carrier Positioner 17B portion of the Soft Seat Slide Valve Carrier 17 SS to provide this clearance 5 Place a depth indicator inside the Senior s bore with its anvil against the Plate Carrier 8DM or 8DMC 6 While holding the soft seat slide valve assembly in place against the machined pads rotate the Lower Plate Carrier Shaft 6 to ra...

Page 131: ...sing a 3 8 12 point socket tighten the Slide Valve Seat Screws 18B until the Soft Seat Slide Valve Seat 18 SS is snug against the Gasket crown flange 9 Apply torque to the screws in a crisscross fashion working from the center of the Soft Seat Slide Valve Seat 18 SS outward 10 Tighten the Slide Valve Seat Screws 18B to 35 40 ft lbf torque 11 Retrieve the Slide Valve Carrier Stop Pins 17A from the ...

Page 132: ...er 8DM or 8DMC through the Slide Valve Seat 18 to verify that it clears the soft seat slide valve assembly and engages the Lower Plate Carrier Shaft 6 26 Rotate the Lower Plate Carrier Shaft 6 until the Plate Carrier 8DM or 8DMC rests against the Plate Carrier Stop Pin 42 27 Raise and lower the Plate Carrier 8DM or 8DMC several times to verify smooth operation Movement of the Top 14 may be require...

Page 133: ...A when lowered and could possibly require the removal of the Top 14 to extract the Plate Carrier 8DM or 8DMC from the Body 4 35 Retrieve the Sealing Bar Gasket 9A 9A HP or 9CF from the parts kit and position it over the slot opening of the Top 14 tee slot region 36 Retrieve the Sealing Bar 9 or 9HP and Clamping Bar 12 or 12HP from their safe storage 37 Position the Sealing Bar 9 or 9HP over the Ga...

Page 134: ...Shaft 5 to open the slide valve assembly 52 Rotate the Upper Plate Carrier Shaft 7 and the Lower Plate Carrier Shaft 6 until the Plate Carrier 8DM or 8DMC rests against the Plate Carrier Stop Pin 42 53 Rotate the Slide Valve Shaft 5 to close the slide valve assembly 54 Close the Equalizer Valve 1 55 Open the Bleeder Valve 10B and bleed the pressure to atmosphere 56 Close the Bleeder Valve 10B PRES...

Page 135: ... 5 6 Daniel Senior Orifice Fitting Refer to Table 5 7 in Section 5 Supplemental information for item numbers and part descriptions Important Fittings manufactured after July 1985 use these stuffing box and bearing plug parts The parts are interchangeable to prior dated fittings but may require minor field modification shortening of the sleeves only ...

Page 136: ...122 Senior Fittings 2 8 Non API 14 3 all 10 thru 12 Section 5 Supplemental information Owner and operator manual January 2015 3 9008 001 Rev M Figure 5 7 Stuffing box and bearing plug ...

Page 137: ......

Page 138: ... T 971 4 811 8100 Asia Pacific Singapore T 65 677 8211 2015 Daniel Measurement and Control Inc All rights reserved The Emerson logo is a trademark and service mark of Emerson Electric Co Daniel Measurement and Control Inc Daniel are Emerson Process Management business units The Daniel name and logo are trademarks of Daniel Industries Inc The Senior Junior Simplex MeterLink SeniorSonic JuniorSonic ...

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