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SAGE THERMAL GAS MASS FLOW METER

Operations and

Instruction Manual

For Prime Models SIP and SRP

DOCUMENT NUMBER 100-0065

REVISION 16 - SIP/SRP (SAGE PRIME™)

Make the Wise Choice.

Choose Sage Flow Meters.

SAGE METERING, INC.

8 Harris Court, D1

Monterey, CA 93940

1-866-677-SAGE (7243)

Tel 831-242-2030

Fax 831-655-4965

www.sagemetering.com

Summary of Contents for SIP

Page 1: ...ual For Prime Models SIP and SRP DOCUMENT NUMBER 100 0065 REVISION 16 SIP SRP SAGE PRIME Make the Wise Choice Choose Sage Flow Meters SAGE METERING INC 8 Harris Court D1 Monterey CA 93940 1 866 677 SA...

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Page 3: ...al Terminals Series SIP 19 AC Powered Prime and DC Powered Prime PLUS Integral Terminals Series SIP 20 Terminal Hookup Prime Remote Series SRP 21 24 VDC Prime Remote Terminals Series SRP 22 AC Powered...

Page 4: ...Service Work Cancellation Return Policy 49 Returning Your Sage Flow Meter 51 Return Material Authorization Form 52 SECTION F Modbus Register Listing 55 Modbus Modbus Protocol Function Codes 56 Sage Re...

Page 5: ...up to 100 to 1 and resolve as much as 1000 to 1 Sage Flow Meters can measure the mass flow rate and consumption of air oxygen natural gas nitrogen digester gas biogas flare gas hydrogen argon carbon...

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Page 7: ...Section GETTING STARTED A...

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Page 9: ...amaging the sensor elements the RTDs If any disassembly is necessary contact Sage Metering Inc for instructions In general it is recommended that your Sage Thermal Mass Flow Meter be returned to the f...

Page 10: ...emote Electronics and the Junction Box or calibration errors will occur LOCATING PROPER WIRING DIAGRAM 1 Look at the sticker on your meter The first three digits describe the basic model that you have...

Page 11: ...fec tively reduce the measurement area Direct thread ing together or with necessary bushings of the retractor assembly may be required In other cases the threadolet must be welded in place and a clear...

Page 12: ...at center to optimize measurement accuracy Refer to PROBE INSERTION GUIDELINE DRAWING and CHART pages 14 15 Insert the probe shaft tubing into the compression fitting to the position indicated in the...

Page 13: ...rated plates of the conditioner will freely slide into the application pipe facing downstream The probe mounting hardware will be placed one diameter downstream of the downstream plate Probe location...

Page 14: ...5 is useful and highly recommended for pressurized applications or other gases such as Natural Gas Flange mounting is optionally available Sage insertion style flow meters can be assembled and calibra...

Page 15: ...7 625 3 25 4 90 0 3171 10 10 750 9 750 4 25 6 00 0 5185 12 12 750 11 374 5 13 7 00 0 7056 14 14 000 12 500 5 70 7 50 0 8522 16 16 000 14 312 6 60 8 60 1 1172 18 18 000 16 124 7 50 9 60 1 4180 24 24 0...

Page 16: ...It is recommended that Factory be contacted to assist with applications of this nature The outputs of the four meters will be averaged by customer s PLC or other method to improve overall accuracy in...

Page 17: ...ple 1 x8 flow body has an 8 length The length will be the same whether an NPT flow body or whether flanged If a flanged flow body the 8 dimension will be a Face to Face dimension FLOW CONDITIONING SCR...

Page 18: ...R LID SEE FOLLOWING PAGES FOR TERMINAL HOOKUP 1 RED AC1 COM 1 2 S1 AC2 B 2 3 RED SPARE A 3 4 WHITE 4 20mA PWR 4 5 S2 4 20mA 5 6 WHITE VDC GND 6 A B C 24 VDC PULSE VDC IN VDC GND INTEGRAL INSIDE COVER...

Page 19: ...imum of 50 mA 12 VDC external power will result in a 12 VDC Pulse 4 Pulse width 250 msec default adjustable with Addresser software 5 Using Sage Addresser a Low Flow Cutoff LFC commonly referred to as...

Page 20: ...he 4 mA will always be zero based 6 This version does not have Hazard Approvals 7 24 VDC 10 8 Other DC voltages 5 VDC 12 VDC 48 VDC available on Prime PLUS Contact Sage 9 Assumes the 4 20 mA is Extern...

Page 21: ...AC2 B 2 3 BLUE SPARE A 3 4 WHITE 4 20mA PWR 24VDC PULSE 4 5 BLACK VDC IN 4 20mA 5 6 ORANGE VDC GND VDC GND 6 A B C 1 2 3 4 5 6 1 2 3 4 5 6 A B C INSIDE COVER VIEW INSIDE BODY VIEW DISPLAY SIDE 1 2 NPT...

Page 22: ...identical to the standard Sage Prime except other voltage available See footnote 8 2 It is important to connect the Ground when using Modbus communications or ground loop problems may develop Imprope...

Page 23: ...VDC external power will result in a 12 VDC Pulse 4 Pulse width 250 msec default adjustable with Addresser software 5 Using Sage Addresser a Low Flow Cutoff LFC commonly referred to as Min Cutoff or Ze...

Page 24: ...unction Box will have a serial number tag It is important to match this serial number with the serial number of the Remote electronics Mixing components from different meters can result in significant...

Page 25: ...Section STYLES AND FEATURES B...

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Page 27: ...l above the reference sensor The electrical power required to maintain a constant temperature differential is directly proportional to the gas mass flow rate and is linearized to be the output signal...

Page 28: ...t yet lightweight dual compartment industrial enclosure The flow rate is also displayed graphically in a horizontal bar graph format The rear compartment is completely separated from the electronics a...

Page 29: ...ruggedwindoweddualcompart mentNEMA4enclosurewithlocaldisplay Thedisplayisahighcon trastphoto emissiveOLEDdisplaywithScreenSaver anditdisplays MassFlowRate TotalizedFlowandTemperatureaswellasagraphi ca...

Page 30: ...ay wave hand over display or use a flashlight The Flow Meter displays for one minute then the Screen Saver resumes 1 Raw Calibration milliwatts mw for Diagnostics and Periodic Zero Flow Calibration Ch...

Page 31: ...val conditions b The meter has been approved for use with the electronics enclosure in an ambient tempera ture from 20 C Ta 65 C 4 Sage Metering considers a linear correction suit able for temperature...

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Page 33: ...Section DRAWINGS C...

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Page 35: ...r 600 flanged ends are optionally available 150 flanges recommended on 3 and 4 Flow Bodies 5 38 2 3 4 Nominal See Chart FLOW 4 61 1 NPT Fittings standard 2 Flanged Mounting available for high pressure...

Page 36: ...4 See Chart on page 35 5 Junction Box has the following certifications Class I Groups B C D Class II Groups E F G Class III 4X 7BCD 9EFG FM Standard 3615 UL Standard 1203 CSA Standard C22 2 No 30 and...

Page 37: ...ote Bracket Layout MOUNTING OPTIONS 1 Overhead with U bolts customer supplied across pipe on each leg 2 Vertically as shown 3 Horizontally 4 61 7 38 2 00 CORD GRIP or NPT PLUG as req d BOTH SIDES WAVE...

Page 38: ...rench for SVA05 is 9 64 it is 3 16 for SVA07 1 2 BORE SINGLE PIECE COLLAR CLAMPS7 3 4 x1 5 PIPE NIPPLES 3 4 x3 BALL VALVE SVA05 SERIES ISOLATION VALVE ASSEMBLY DETAIL5 6 Cut away view of probe inserte...

Page 39: ...tion Valve Assembly NOTES AND CAUTIONS Suitable for low pressure Air or Natural Gas applications maximum 50 PSIG Assumes 1 2 Insertion Probe inserted to center of a Pipe see Sage Probe Insertion Guide...

Page 40: ...o n s a n d I n s t r u c t i o n M a n u a l 40 REV 16 SIP SRP Flanged Ends for In Line Meter OPTIONAL Flanges for 31 2 pipe sizes and up have 8 bolt holes Flanges for 3 pipe sizes and smaller have 4...

Page 41: ...Section DIAGNOSTICS D...

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Page 43: ...subsequent problems if a Remote Style Meter move the enclosure as far away as possible from the source the Motor or VFD c If an Integral Style Meter mount the meter in a different location further fr...

Page 44: ...alve too close to the meter flow may be reflecting back g Possibly caused by water droplets condensing out of gas stream which generally causes output to spike but if droplets are near continuous outp...

Page 45: ...t is completely normal j On most models the Totalizer will not start count ing for 10 seconds after power up so any flow data will not be accumulated during this time k Insufficient power supply most...

Page 46: ...or more of the following factors gas composition pressure dirt non zero conditions and sensor orientation Any of these factors can have an effect on mWo It is a very sensitive data point that is why i...

Page 47: ...Section WARRANTIES AND SERVICE WORK E...

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Page 49: ...arranty damage due to corrosion GENERAL TERMS AND CONDITIONS Detailed General Terms and Conditions can be found on the Sage website www sagemetering com on a link General Terms on the Footer of any pa...

Page 50: ...month of ship ment unless authorized by a representative at Sage Metering Inc The Sage representative will issue a Return Material Authorization RMA at that time and will advise of the restocking fee...

Page 51: ...ence of decontamination and has instituted the following Return Repair conditions Strict adher ence to these conditions is required Returned equip ment that does not conform to the requirements list e...

Page 52: ...ON OF SYMPTOMS All non warranty repairs could be subject to a minimum evaluation charge Recommended steps to be used to duplicate problem symptoms Sage Metering Technical Contact Take special care whe...

Page 53: ...Section MODBUS F...

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Page 55: ...Type Offset Type Description format flag modbus_unit_id output mode sel fix_pt selection bRun bTotal bEEProm bReset bLeadEn bDACIo bDAChi CAL_VAL K FACTOR VREF LOAD RES COEFF A COEFF B COEFF C COEFF...

Page 56: ...The second field contains the function code The third field contains the data and byte counts The fourth field contains the CRC value ADDRESS FIELD The address field contains one byte Sage Prime Mete...

Page 57: ...0x04 READ MULTIPLE INPUT REGISTERS QUERY RESPONSE SA SLAVE ADRESS SA 04 FUNC CODE 04 RH REG ADDR HI BC of data bytes to follow RL REG ADDR LO DATA0 00 OF REGS HI DATA1 CT OF REGS LO DATAn CH CRC MSB...

Page 58: ...ERS QUERY RESPONSE SA SLAVE ADRESS SA 0x10 FUNC CODE 0x10 16 FUNC CODE RH REG ADDR HI RH REG ADDR HI RL REG ADDR LO RL REG ADDR LO 00 OF REGS HI 00 REGS HI CT OF REGS LO CT REGS LO BC BYTES COUNT CH C...

Page 59: ...STATUS INDICATOR 0xFF ASCII Text SAGE PRIME v1 81x CH CL Response The Sage Prime will respond with an echo of the slave address and function code The byte count will be 19 0x13 to allow the master to...

Page 60: ...to be able to write to an unknown slave address with a simple broadcast command Be sure only one Sage Prime is connected during any broadcast writes using slave address 0 Writing into unspecified reg...

Page 61: ...gle precision floating point val ues as scaled long integers 32 bit values The Sage Prime will convert floating point registers to integral units by multiplying the value by 1000 Ex Floating point val...

Page 62: ...M E T E R I N G I N C O p e r a t i o n s a n d I n s t r u c t i o n M a n u a l 62 REV 16 SIP SRP Sage Addresser Typical Printout Version 3 14 Units SCFM Modbus 0x31 Copyright 2011 Sage Metering Inc...

Page 63: ...G Section APPENDIX G...

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Page 65: ...n be used repeatedly with any Sage Prime to easily reset the Totalizer The Dongle can also be programmed to change Engineering Units Filter Response and numerous other parameters In fact Dongles can a...

Page 66: ...ume that the initial cali bration was set up for 60 CH4 and 40 CO2 a 65 CH4 and 35 CO2 Multiply reading by 0 982 to correct it for new composition b 70 CH4 and 30 CO2 Multiply reading by 0 965 to corr...

Page 67: ...n s t r u c t i o n M a n u a l 67 S A G E M E T E R I N G I N C REV 16 SIP SRP J Box and Upstream Orientation 5 0 4 40 5 0 2 72 2 72 FLOW DIRECTION FLOW DIRECTION FRONT VIEW LOOKING DOWNSTREAM LOOKI...

Page 68: ...ndustrial environments One of the RTDs See Diagram below is self heated by the circuitry and serves as the flow sensor The other RTD acts as a reference sensor and measures the gas temperature Essenti...

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