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2.2

Meter components

Daniel 3410 Series Gas Ultrasonic Flow Meters are assembled, configured and tested at the
factory. The meter components include the transmitter electronics enclosure, the base
electronics enclosure and the meter body with transducer assemblies.

WARNING!

CONTENTS MAY BE UNDER PRESSURE
When the meter is under pressure, DO NOT attempt to remove or adjust the transducer holder.

Attempting to do so may release pressurized gases, resulting in serious injury or equipment
damage.

WARNING!

CONTENTS MAY BE HAZARDOUS
The meter must be fully depressurized and drained before attempting to remove the
transducer holder. If gas or fluid begins to leak from the transducer holder, stop immediately
and reinstall the holder.

Failure to comply may cause serious injury or equipment damage.

A. Transducer holder

Mechanical installation

Installation manual

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Summary of Contents for Daniel 3410 Series

Page 1: ...Installation manual P N 3 9000 789 Rev C April 2018 Daniel 3410 Series Gas Ultrasonic Flow Meters Models 3415 3416 and 3417 ...

Page 2: ...ast Africa Dubai UAE 971 4 8118100 971 4 8865465 Daniel Measurement and Control Inc Headquarters 11100 Brittmoore Park Drive Houston TX 77041 USA http www emerson com Email Customer Service Daniel SystemSales Emerson com Customer Support Daniel SystemSales Emerson com Asia Pacific danielap support emerson com Europe danielEMA cst emerson com Return Material Authorization RMA A Return Material Auth...

Page 3: ...ult in death or serious injury WARNING Warning indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Caution indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Notice is used to address safety messages or practices not related to personal injury Important Important is a statement the user needs to know...

Page 4: ...work procedures specified in this manual Product owners Purchasers Use the correct product for the environment and pressures present See technical data or product specifications for limitations If you are unsure discuss your needs with your Daniel representative Inform and train all personnel in the proper installation operation and maintenance of this product To ensure safe and proper performance...

Page 5: ...ortable following the instructions contact your Daniel representative for clarification or assistance Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes Follow all instructions during the installation operation and maintenance of this product Connect the product to the appropriate pressure and electrical sources when and where appli...

Page 6: ...IBILITY FOR PROPER SELECTION USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END USER TO THE BEST OF DANIEL S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE DANIEL MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL DANIEL BE LIA...

Page 7: ...s storage or handling or any other cause not the fault of Daniel are not covered by this limited warranty and shall be at Buyer s expense Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel All costs of dismantling reinstallation and freight and the time and expenses of Daniel s personnel and re...

Page 8: ......

Page 9: ...lectrical installation 45 3 1 Cable length TTL mode 45 3 2 Cable length Open Collector mode 45 3 3 Grounding meter electronics housing 46 3 4 Conduit seals 48 3 4 1 Startup for systems using explosion proof conduit 49 3 4 2 Startup for systems that use flame proof cable 54 3 5 Wiring and I O 55 3 5 1 CPU Module labeling and LED indicators 55 3 5 2 I O connections 62 3 6 Security seal installation ...

Page 10: ...ng drawings 111 A 1 3410 Series engineering drawings 111 Appendix B Open source licenses 113 B 1 List of source codes for executable files 113 B 1 1 GNU General Public License 115 B 1 2 GNU Lesser General Public License 120 B 1 3 BSD Open Source License 123 B 1 4 M I T License 124 B 1 5 Zlib License 124 Contents ii Gas Ultrasonic Flow Meter ...

Page 11: ...for Gas and Liquid Ultrasonic Flow Meters Quick Start Manual P N 3 9000 761 HART Field Device Specification Manual P N 3 9000 769 Daniel 3410 Series Ultrasonic Gas Flow Meter Maintenance and Troubleshooting Manual Daniel 3415 Gas Ultrasonic Flow meter is a 4 path chordal design combined with a single path bounce design This technology provides custody transfer gas measurement combined with integra...

Page 12: ...elines Power plants Large and industrial users 1 3 Feature and benefits Secondary backup measurement Custody meter verification Proven long term stability Field proven reliability No line obstruction No pressure loss Low maintenance Bi directional measurement Extensive self diagnostics Immediate alarm reporting Continuous Flow Analysis Abnormal profile Blockage Internal bore buildup Liquids presen...

Page 13: ...evice Manager AO Analog Output ASCII MODBUS A Modbusprotocolmessageframingformat in which ASCII charactersareusedtodelineatethebeginningandendofthe frame ASCIIstandsforAmericanStandardCodeforInforma tionInterchange boolean A typeofdatapointthatcan only takeonvaluesofTRUEor FALSE generallyTRUEisrepresentedby a valueof 1 FALSE is represented by a valueof 0 bps Bits Per Second baud rate cPoise centip...

Page 14: ...y unit LAN Local Area Network LED Light emitting Diode m meter length unit m 3 d cubic meters per day volumetric flow rate m 3 h cubic meters per hour volumetric flow rate m 3 s cubic meters per second volumetric flow rate mA milliamp current unit MAC Address Media Access Control Ethernet Hardware Address EHA microinch m inch microinch 10 6 in micron micrometer 10 6 m MMU Memory ManagementUnit MPa...

Page 15: ...second time unit metric SDRAM Synchronous Dynamic Random Access Memory sec second time unit U S Customary TCP IP Transmission Control Protocol Internet Protocol time_t seconds since Epoch 00 00 00 UTCJan 1 1970 timeunit UDP User Datagram Protocol U L Underwriters Laboratories Inc productsafetytestingand certificationorganization V Volts electric potential unit W Watts power unit 1 5 Daniel MeterLi...

Page 16: ...k Complete Order You will receive a conformation e mail with a hyperlink directing you to the download site Click the link provided 6 Click Save Refer to the Daniel MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual P N 3 9000 763 for installation instructions and setup for initial communications You may download the manual from the Daniel MeterLink web page http www emerso...

Page 17: ...ccuracy Each meter utilizes an independent set of four direct cross bore parallel plane measurement paths that offer a high degree of accuracy and repeatability Both meters offer bi directional measurement and superior low flow capabilities without the compromises associated with conventional technologies Daniel 3417 Gas Ultrasonic Flow Meter design Figure 1 2 A Transmitter electronics enclosure e...

Page 18: ...nsically safe Daniel 3415 Gas Ultrasonic Flow Meter is a custody meter and check meter in one body The primary custody meter is a 4 path British Gas meter design based on the Daniel 3414 model The custody meter is independent and utilizes four direct cross bore parallel plane measurement paths that offer a high degree of accuracy and repeatability The secondary check meter uses a single reflective...

Page 19: ...rison for SOS and Meter flow velocity Dual configuration meter data sharing connections with Expansion I O Module Figure 1 4 Daniel Model 3415 16 17 Dual Configuration Meters can be connected to customer infrastructure via single Ethernet or Serial connection when Expansion I O Module is installed and ethernet connection wired locally between Head 1 and Head 2 Dual configuration meter data sharing...

Page 20: ... L safety listing is accomplished through the combination of an explosion proof transmitter electronics enclosure that houses the CPU module Power Supply board I S Barrier board Backplane board and optional LCD Display board Note The optional LCD Display requires firmware v1 04 or later and Uboot version January 31 2013 The Base Electronics Enclosure that houses the Acquisition Module Intrinsicall...

Page 21: ... holder Failure to comply may cause serious injury or equipment damage A Transducer holder CAUTION ESCAPING GASES OR FLUIDS HAZARD The purchaser of the meter is responsible for the selection of Daniel components seals and materials compatible with the chemical properties of gas flow measurement Failure to select the suitable meter component seals may cause escaping gases or liquids resulting in in...

Page 22: ... a two path bounce design 3417 3417 Two sets of 4 path chordal designs Ultrasonic type Transit time based measurement Spool piece with integral mount transducers Enclosure materials ASTM B26GrA356 0T6 Aluminum 100 conversion coated and exterior coated with a polyurethane enamel ASTM A351 GrCF8MStainless Steel Passivated Optional Local Display with a glass endcap on transmitter enclosure Meter perf...

Page 23: ... bounce design 4 path chordal design Flow calibrated accuracy is 0 1 of reading over en tire flow calibration range Without flow calibration accuracy is typically 1 of actual volume flow 1 10 and smaller line sizes and 0 7 for 12 and larger line sizes Integrated check meter Flow calibrated accuracy is 0 2 of reading entire flow calibration range Without flow calibration accuracy is typically 1 5 o...

Page 24: ...ble 1 2 Models 3415 and 3416 AGA 9 ISO 17089 Flow rate values Metric units Meter size DN 200 to 600 Qmin m s 0 5 Qt m s 3 048 Qmax m s 30 48 Models 3415 and 3416 AGA 9 ISO 17089 Flow rate values US Customary Units Meter size in 8 to 24 Qmin ft s 1 7 Qt ft s 10 Qmax ft s 100 Model 3417 AGA 9 ISO 17089 Flow rate values Metric units Meter size DN 200 to 600 750 900 1050 Qmin m s 0 5 0 5 05 0 5 Qt m s...

Page 25: ...on Steel 316 Stainless Steel Metric Units Meter sizes DN 200 250 300 400 500 600 750 900 PN 50 100 150 200 Carbon Steel 316 Stainless Steel Maximum Pressures Dependent on operating temperature Meter bore Schedule 20 30 40 60 80 100 120 140 160 STD XS LW Flanges types ANSI classes 300 600 900 and 1500 per ANSI B16 5 Specific gravity 0 35 to 1 50 Accuracy Limits Models 3415 3416 and 3417 are AGA 9 c...

Page 26: ...0 0168 Ohms ft or 16 8 Ohms 1000 ft Pull up voltages 24 VDC Transducer mounts and holders Transducer specifications Table 1 3 Trans ducer type Temperature range Mount and holder type T 211 20 C to 100 C 4 F to 212 F Standard mounts Holders NBR O ring Inconel mounts 316L Holders NBR O ring Inconel Mounts Inconel Holders FKM O ring T 222 50 C to 100 C 58 F to 212 F F Standard mounts Holders NBR O ri...

Page 27: ...electronics cannot be remote mounted from Division 1 classifi cation to a Division 2 area to meet an area classification Communications specifications Connectivity protocols One serial RS 232 RS 485 port 115 kbps baud rate Mod bus RTU ASCII 1 Serial Port A RS 232 RS 485 Full Duplex RS 485 Half Duplex One Ethernet Port TCP IP 100 Base Up to 10 Mbps internal connection 100Mbps external connection Mo...

Page 28: ...output or digital status FODO Also see Frequency Digital outputs Frequency Digital Outputs FODO1 eight possible output configurations FODO2 eight possible output configurations FODO3 eight possible output configurations FODO4 eight possible output configurations FODO5 eight possible output configurations FODO6 eight possible output configurations Note Use of FODO6 requires DI1Mode set to Frequency...

Page 29: ... of the output is 90 degrees out of phase with Phase A Bidirectional output reports flow on Phase A only in the forward direction and on Phase B only in the reverse direc tion Maximum frequency for the frequency outputs 1000Hz 5000Hz Analog Output s 1 4 20 mA independently configurable analog output HART 1 4 20 mA independently configurable analog output conventional Type 2 CPU only The analog out...

Page 30: ...ic Flow Meter Tag INMETRO Certification drawing DMC 006224 Certificate number NCC 11 0163 X Marking Ex d ia IIB T4 Gb IP66 W Electrical parameters Refer to Section 1 7 Section A 1 Special conditions for safe use Explosion proof joint dimensions are compliant with the Brazilian Association of technical standard ABNT NBR IEC 60079 1 Table 3 WARNING EXPLOSION OR FIRE HAZARD Conduit runs must have a s...

Page 31: ...ctromagnetic Compatibility EMC International Organization of Legal Metrology OIML Approval agencies UL c UL DEMKO INMETRO NEPSI GOSTR Important Please consult Flow Lifecycle Services for Daniel products for the complete metrology approvals list 1 11 FCC compliance This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules Th...

Page 32: ...ed Hydrocarbon Gases American Gas Association Transmission Measurement Committee Report No 8 Second Edition Second Printing July 1994 also referred to as AGA8 4 Speed of Sound in Natural Gas and Other Related Hydrocarbon Gasses Report 10 First Edition May 2003 also referred to as AGA10 5 Manual of Petroleum Measurement Standards Chapter 21 Flow Measurement Using Electronic Metering Systems Section...

Page 33: ...ERATURE HAZARD The meter body and piping may be extremely hot or cold Wear appropriate personal protective equipment when coming in contact with the meter Failure to comply may result in injury WARNING CUTTING HAZARD Sharp edges may be present on the meter Wear appropriate personal protective equipment when working on the meter Failure to comply may cause serious injury CAUTION TRANSPORTATION HAZA...

Page 34: ...surface is solid so that the flange stabilizers do not sink into the surface Failure to comply may allow the meter to roll resulting in serious injury or equipment damage CAUTION ESCAPING GASES OR FLUIDS HAZARD The purchaser of the meter is responsible for the selection of Daniel components seals and materials compatible with the chemical properties of gas flow measurement Failure to select the su...

Page 35: ...pressure DO NOT attempt to remove or adjust the transducer holder Attempting to do so may release pressurized gases resulting in serious injury or equipment damage WARNING CONTENTS MAY BE HAZARDOUS The meter must be fully depressurized and drained before attempting to remove the transducer holder If gas or fluid begins to leak from the transducer holder stop immediately and reinstall the holder Fa...

Page 36: ...before attempting to remove the transducer holder If gas or fluid begins to leak from the transducer holder stop immediately and reinstall the holder Failure to comply may cause serious injury or equipment damage A Transducer holder Mechanical installation 26 Gas Ultrasonic Flow Meter ...

Page 37: ...e 2 1 A Explosion proof transmitter enclosure CPU Module Power Supply I S Barrier Board Backplane board Optional glass endcap for Local Display B Intrinsically safe base enclosure includes Acquisition Module C Meter body and transducer assemblies and cables Mechanical installation Installation manual 27 ...

Page 38: ... CPU Module Power Supply I S Barrier Board Backplane board Optional glass endcap for Local Display B Intrinsically safe base enclosure includes Acquisition Module C Meter body and transducer assemblies and cables D Flange stabilizers 1 Model 3415 does not have the vertical bounce path see Daniel 3415 description Mechanical installation 28 Gas Ultrasonic Flow Meter ...

Page 39: ...ansmitter electronics enclosure with optional local display and glass endcap Figure 2 3 A Transmitter electronics enclosure with glass endcap B Local display Mechanical installation Installation manual 29 ...

Page 40: ...Figure 2 4 3410 Series Gas Ultrasonic Flow Meter with flow conditioner for bi directional flow Figure 2 5 Sunshields provided by the customer may be required to prevent exceeding the process fluid temperature when the meter is mounted in a location with extremely hot climates CAUTION SUNSHIELD PROTECTION Install a sunshield to prevent prolonged exposure to direct sunlight in extreme climates Failu...

Page 41: ...too low may cause poor flow stability thermal convection or too fast may cause erosion problems and resonance cracks or failure of probes or thermowells approximately 0 3 to 30 m sec or 1 to 100 ft sec Space availability for meter lengths to allow inlet piping customization Important The bore of the mating piping should be within 1 of the meter inside diameter Piping Recommendation Uni directional...

Page 42: ...0D 60 in http www2 emersonprocess com en US brands daniel Flow ultrasonics Pages Ultrasonic Series 3400 aspx NOTICE To access the product datasheet from the Daniel products page above link select the Daniel Gas Ultrasonic Flow Meter link click the Documentation tab expand the Data Sheets Bulletins Catalogs tab then select the Data Sheet The meter is provided with dowel pins to align the meter body...

Page 43: ...onnections located a minimum of three nominal pipe diameters length down stream of the meter or per AGA Report No 9 2 4 Pre installation inspection Upon receipt of the meter and before installation inspect meter for signs of components loosening seal damage or other component damage This includes Procedure 1 Make sure flange sealing faces are undamaged 2 Movement of components that should be rigid...

Page 44: ...esulting in serious injury or equipment damage NOTICE Prior to lifting the unit refer to the Daniel 3415 3416 or 3417 Gas Ultrasonic Flow Meter nameplate or outline dimensional general arrangement drawing for the assembled weight When lifting a Daniel Ultrasonic Meter by itself Daniel recommends two methods These methods are Using appropriately rated Safety Engineered Swivel Hoist Rings installed ...

Page 45: ... maneuvering the unit Operators SHALL NOT use other Hoist Rings that do not fully seat flush with the counter bore on the top of the meter flanges Meter end flange with tapped flat counterbore hole for hoist ring Figure 2 10 A Plug bolt B Flat Counterbore surface Mechanical installation Installation manual 35 ...

Page 46: ...Safety approved hoist ring Figure 2 11 Non compliant eye bolt Figure 2 12 Mechanical installation 36 Gas Ultrasonic Flow Meter ...

Page 47: ... size are suitable only for the hoist rings specified by Daniel 5 When installing a hoist ring make sure the base surface of the hoist ring fully contacts the machined flat surface of the tapped hole If the two surfaces do not come in contact then the hoist ring will not hold its full rated load Torque the hoist ring attachment bolts to the limit indicated on the hoist rings 6 After installation o...

Page 48: ...rarily remove the head from the meter during the lifting operation You will need to unplug the cable from J3 on the Acquisition Module Two screws hold this cable in place a Once the lifting operation is complete reattach and secure the electronics cable to J3 on the Acquisition Module return the electronics enclosure to its original position replace the bolts and secure the enclosure in place b Li...

Page 49: ...not be performed discard the hoist ring 11 NEVER lift with any device such as hooks chains or cables that could create side pulls that could damage the ring of the hoist ring 12 NEVER lift more than the ultrasonic meter assembly including electronics and transducers with the hoist rings The only exception that safe is to lift the meter with one ASME B16 5 or ASME B16 47 blind flange bolted to each...

Page 50: ...ngs can also be purchased directly from Daniel The following table provides part numbers for reference Hoist ring part number lookup table Table 2 1 Daniel part num ber 1 Hoist ring thread size load rating American Drill Bushing Co P N Carr Lane Manu facturing Co P N 1 504 90 091 3 8 16UNC 1000 lb 23053 CL 1000 SHR 1 1 504 90 092 1 2 13UNC 2500 lb 23301 CL 23301 SHR 1 1 504 90 093 3 4 10UNC 5000 l...

Page 51: ... be followed in addition to your company s standards or the DOE STD 1090 2004 Hoisting and Rigging standard if such company standards do not exist Safety precautions using appropriate rated lifting slings 1 Meters must only be lifted by personnel properly trained in the safe practices of rigging and lifting 2 NEVER attempt to lift the meter by wrapping slings around the electronics enclosure 3 NEV...

Page 52: ... to the sling manufacturer s procedures for proper inspection of the particular sling you are using 5 Only use slings with ratings that exceed the weight to be lifted Reference your company s standards for safety factors that must be included when calculating the load rating Mechanical installation 42 Gas Ultrasonic Flow Meter ...

Page 53: ...tact with the electronics 7 Once the lifting operation is complete reattach and secure the electronics cable to J3 on the Acquisition Module return the electronics enclosure to its original position replace the bolts and secure the enclosure in place Lifting the meter with the upper enclosure installed but without the bolts installed may cause the electronics to fall and cause personal injury or e...

Page 54: ...er body from the electronics Thus the process fluid can be outside operating the electronics temperature T 21 transducers have an operating range from 20 C 4 F to 100 C 212 F T 22 and T 41 transducers have an operating range from 50 C 58 F to 100 C 212 F CAUTION SURFACE TEMPERATURE HAZARD The meter body and piping may be extremely hot or cold Wear appropriate personal protective equipment when com...

Page 55: ...imated cable voltage drop which indicates how much voltage will be across the cabling and effectively indicates to what voltage level the frequency input can be pulled down to by the frequency output If the voltage drop is higher than the voltage required for the frequency input to see a low state then the configuration will most likely not work for your system Performance of frequency outputs wil...

Page 56: ... 1000 ft Pull up voltage 24 VDC 3 3 Grounding meter electronics housing The meter electronics should be internally grounded for intrinsically safe operations Connect a wire to the chassis ground lug installed inside the Transmitter Electronics Enclosure as the primary ground A secondary ground is located outside of the Transmitter Electronics Enclosure see NOTICE The internal grounding terminal sh...

Page 57: ...Internal Transmitter Electronics Enclosure chassis ground Figure 3 1 A Transmitter Electronics Enclosure ground lug Electrical installation Installation manual 47 ...

Page 58: ...personnel and equipment WARNING EXPLOSION HAZARD To reduce the risk of an explosion or fire conduit runs must have a sealing fitting connected within 457 2 mm 18 inches of the enclosure Substitution of components may impair intrinsic safety of the meter Failure to keep covers tight during operation may result in death or serious injury Electrical installation 48 Gas Ultrasonic Flow Meter ...

Page 59: ... 2 Check to make certain that all power to field wiring is turned OFF WARNING HAZARDOUS VOLTAGE INSIDE Do not open the Transmitter Electronics Enclosure when an explosive gas atmosphere is present Disconnect equipment from supply circuit before opening the enclosure Failure to remove power may result in serious death or injury 3 Remove the end cap nearest the conduit entry to gain access to the tr...

Page 60: ...try four entries B Switches 1 Port A 2 DHCP 3 WRITE PROT C Upper terminal block a FODO Group 2 FODO2 GND2 FODO3 b Analog Out Current 4 20mA AO2 AO2 c Analog In Analog In AI1 Analog Input 1 Temperature TT TT Analog In AI2 Analog Input 2 Pressure PT PT D Ground lug Electrical installation 50 Gas Ultrasonic Flow Meter ...

Page 61: ... Serial COMs RS 323 RS 485 RS 232 RTS TX RX CTS RS 485 TX TX RX RX 4 wire Full Du plex RS 485 TX TX 2 wire Half Duplex d Ethernet Ethernet orange and white wire Ethernet orange wire Ethernet green and white wire Ethernet green wire B 24V loop power for sourcing 4 20mA in puts outputs C Power in 10 4VDC 36VDC D Fuse cover Electrical installation Installation manual 51 ...

Page 62: ...wiring entry four entries B Switches 1 Port A 2 DHCP 3 WRITE PROT C Upper terminal block a FODO Group 2 FODO2 FODO3 GND2 GND2 FODO4 FODO5 b Analog In Analog In AI1 Analog Input 1 Temperature TT TT Analog In AI2 Analog Input 2 Pressure PT PT D Ground lug Electrical installation 52 Gas Ultrasonic Flow Meter ...

Page 63: ...1 c Serial COMs RS 323 RS 485 RS 232 RTS TX RX CTS RS 485 TX TX RX RX 4 wire Full Du plex RS 485 TX TX 2 wire Half Duplex d Ethernet Ethernet orange and white wire Ethernet orange wire Ethernet green and white wire Ethernet green wire B 24V loop power for sourcing 4 20mA in puts outputs C Power in 10 4VDC 36VDC D Fuse cover Electrical installation Installation manual 53 ...

Page 64: ...he Transmitter Electronics Enclosure when an explosive gas atmosphere is present Disconnect equipment from supply circuit before opening the enclosure Failure to remove power may result in serious death or injury Procedure 1 Check to make certain that all field wiring power is turned OFF 2 Remove the end cap nearest the cable entries to gain access to the transmitter electronics 3 Install the cabl...

Page 65: ...r RS 485 full duplex communication is not supported The HART output provides communication with other field devices e g Field Communicator and AMS Device Manager software and ultimately communicates key diagnostic information through PlantWeb architecture NOTICE If not using Ethernet a full duplex serial connection is necessary for Daniel MeterLink to communicate with a Daniel 3410 Series Gas Ultr...

Page 66: ...C LED 5 communication between CPU and Acquisition Module D LED 4 link between CPU and Acquisition Module E RX RS 485 RS 232 receiving data F TX RS 485 RS 232 transmitting data RS 485 2 wire use TX and TX G Link Eth1 Link user Ethernet connection Electrical installation 56 Gas Ultrasonic Flow Meter ...

Page 67: ...odule labeling and LED functions Table 3 2 CPU Module la bel or LED Function Switch position indicator or LED WRITE PROT Write protect mode with switch in the ON position default set ting protects configuration and firmware overwrites To write configuration changes or download firmware to the meter change the switch to the OFF posi tion Switch position ON default setting enables write protection o...

Page 68: ...r PORT A PORT A override RS 232 serves as an override during meter commis sioning to establish communica tions and in the event the user cannot communicate with the meter due to an inadvertent com munication configuration change The override period is for two mi nutes Supports auto detected ASCII Start bit 1 Data Bit 7 Parity Odd Even Stop Bit 1 RTU Start Bit 1 Data Bit 8 Parity none Stop Bit 1 Mo...

Page 69: ... purpose DHCP server for a wider network To this end no user control is provided over the class or range of IP addresses the unit provides A standard twisted pair Cat 5 cable should be used for Ethernet wiring It is strongly recommended that the meter be configured using an independent off network single host After configuration of the Daniel 3410 Series Gas Ultrasonic Flow Meter the DHCP option m...

Page 70: ...unit identifier here Valid values are 0 255 Enable alternate Modbus TCP port The standard TCP port for Modbus TCP is port 502 This port is always enabled in a meter that supports Modbus TCP By selecting this option you can also enable Modbus TCP communications on a secondary TCP port specified by Alternate Modbus TCP port Alternate Modbus TCP port Enter the alternate TCP port number here after sel...

Page 71: ...ing to establish initial communication and in the event that the user cannot communicate with the meter possibly due to an inadvertent communication configuration change Alternately when using Daniel MeterLink with an Ethernet port use Ethernet cable Daniel P N 1 360 01 596 to connect the PC Serial Port A parameters Table 3 4 Port Communi cation Description Common features Port A Standard RS 232 R...

Page 72: ... and TX on the CPU Module 2 Denotes auto detected protocols NOTICE If not using Ethernet a full duplex serial connection is necessary for Daniel MeterLink to communicate with a Daniel 3410 Series Gas Ultrasonic Meter PC to meter serial connection wiring Figure 3 9 3 5 2 I O connections The Daniel 3410 Series Gas Ultrasonic Flow Meter provides the I O connections on the CPU Module Electrical instal...

Page 73: ...O connections Figure 3 10 A Frequency Digital Output 2 B Frequency Digital Output 3 C Analog Output 2 4 20mA output D Analog Input Temperature and pressure connections Electrical installation Installation manual 63 ...

Page 74: ...gged into the second or third slot retrofit on the electronics head These module options consist of an RS 232 RS 485 serial port modules or Expansion I O Module These modules allow expanding I O capabilities of the meter to include extra serial ports There are three options currently available Serial RS 232 without handshaking serial RS 485 Half duplex or RS 232 RS 485 with 3 port Ethernet Switche...

Page 75: ...t B For users with retrofit enclosure option then two serial modules can be added These serial modules would be designated Port B and Port C based on slot installed Optional module RS 232 Figure 3 12 A Serial COMs RS 323 B RS 232 RTS TX RX Electrical installation Installation manual 65 ...

Page 76: ...Optional module RS 485 Figure 3 13 A Serial COMs RS 485 B RS 485 TX TX 2 wire Half Duplex Electrical installation 66 Gas Ultrasonic Flow Meter ...

Page 77: ...n I O Module Figure 3 14 A Expansion I O Module B RS 232 RX TX COM B RS 485 TX TX 2 wire Half Duplex C 4 20mA Input AI3 D Port Ethernet switch D1 Port 1 D2 Port 2 D3 Port 3 Electrical installation Installation manual 67 ...

Page 78: ...ite w Orange stripe RX Solid orange Note Wiring colors for TX TX and RX RX can be switched as ethernet ports will automati cally detect crossover vs straight connection Connec tions shown are for straight through cable RX PC to meter serial connection wiring RS232 Figure 3 15 Electrical installation 68 Gas Ultrasonic Flow Meter ...

Page 79: ...16 A Ethernet connection from Expansion I O Module B Ethernet connection available for user connection C Ethernet connection from CPU Module E Expansion I O Ethernet cable for connection between CPU and Expansion I O P N 1 360 03 058 Electrical installation Installation manual 69 ...

Page 80: ...Transmitter Head 2 data sharing connection with Expansion I O Installed Head 1 Figure 3 17 A Connects to Expansion I O Module in Head 1 Electrical installation 70 Gas Ultrasonic Flow Meter ...

Page 81: ... B P N 1 360 03 023 Factory default is RS 232 Ad dress32 19200baud Communications via Daniel Me terLink using RS 232 Software configurable Modbus Address 1 247 Auto detects TCP IP and ASCII or RTU Protocol ASCII Protocol Start Bits 1 Data Bits 7 1 Parity odd or even 1 Stop Bits 1 1 Baud Rates 1200 2400 9600 19200 38400 57600 115000 bps RTU Protocol Start Bits 1 Data Bits 8 1 Parity odd or even 1 S...

Page 82: ...data Flashing Orange RX Flashing Green TX LINK ACT Ethernet Switch Port 1 2 3 Link and Activity indicator for each Ethernet switch port Separate indicator for each Ethernet switch port Flashing Green when Ethernet activity present Frequency Digital outputs The meter has three user configurable outputs that can be configured for either a Frequency output or Digital output FODO FODO1 eight possible ...

Page 83: ...Digital output 2B is based on Digital output 2B content Frequency Output 2 Validity and Flow Direction Frequency or Digital Outputs FODO2 FODO3 FODO4 FODO5 source options Group 2 FO1A DO1A FO1B DO1B FO2A DO2A FO2B DO2B Frequency output 1A is the A Phase of Frequency output 1 content Uncorrected volume floe rate Corrected volume flow rate Average flow velocity Average speed of sound Energy flow rat...

Page 84: ...egrees out of phase with Phase A Bidirectional output reports flow on Phase A only in the forward direction and on Phase B only in the reverse direction Maximum frequency for the frequency outputs 1000Hz 5000Hz Frequency Digital output Source configuration Frequency Digital Output 1 Frequency Digital Output 2 Frequency Digital Output 3 Frequency Digital Output4 Frequency Digital Output 5 Frequency...

Page 85: ...e Frequency Digital outputs common ground Type 2 Figure 3 19 A FODO1 and Digital input1 shared common ground Group 1 B FODO2 and FODO3 shared common ground Group 2 Electrical installation Installation manual 75 ...

Page 86: ... 4 20 mA service Also 24VDC isolated power supply connection is provided for an external power source Refer to the Field wiring diagram DMC 005324 in Analog output settings The Daniel 3410 Series Ultrasonic Gas Flow Meter provides 4 20 mA analog output signals that are software configurable for either sink or source current see DMC 005324 Full HART functionality is provided so that any commerciall...

Page 87: ... settings Table 3 8 CPU Module switch DHCP server disabled DHCP server enabled OFF ON Configuration protect switch settings The meter s configuration parameters and firmware can be protected against changes via the CPU Module WRITE PROT switch as follows Configuration protect switch settings Table 3 9 CPU Module switch Configuration protec ted Configuration unpro tected ON default setting OFF Exte...

Page 88: ... The following sections detail how to properly seal the Daniel 3410 Series Gas Ultrasonic Flow Meter after commissioning The security seal wires are commercially available Be sure to set the WRITE PROT switch on the CPU Module to the ON position prior to sealing the enclosure 3 6 1 Seal transmitter electronics enclosure Use the following instructions to install the security seal wires on the Trans...

Page 89: ...ng and compressing the end cap seal Install the Security latch for each end cap using a 3mm Allen wrench 2 Install the security seal wire into and through one of the two holes in the end cap a Choose holes that minimize counterclockwise rotation of the end cap when the security wire is taut maximum wire diameter 078 inch 2 0mm Electrical installation Installation manual 79 ...

Page 90: ...he lead seal 4 Crimp lead seal and cut wire ends to remove excess wire 3 6 2 Base Enclosure Security Seals Use the following instructions to install the security seal wire on the Base Enclosure 1 Install security wire seal into and through the hole in the socket head screw on the Base Enclosure cover maximum wire diameter 078 inch 2 0mm Electrical installation 80 Gas Ultrasonic Flow Meter ...

Page 91: ... the adjacent socket head screw Twist the wire removing all slack and seal 4 Cut wire ends to remove excess wire 3 6 3 Transducer assembly security seal The transducer assemblies can be protected from tampering by securing the shrouds over the transducers with wire seals as follows Procedure 1 Locate the shroud pin on the meter body This pin will hold the appropriate shroud in place while the mati...

Page 92: ...e transducer cabling is within the shroud Care needs to be taken not to pinch the cables between the shroud recesses and shroud as the shroud is fitted into place Once the shroud is snugly seated in these recesses it will hang on the pin for ease of attaching its mating pair Electrical installation 82 Gas Ultrasonic Flow Meter ...

Page 93: ...hold in place 4 Latch first the bottom shroud latch s followed by those on the upper side of the shroud 5 Thread the security seal s wire through the holes found on the latching lever side of the mechanism and then through the seal mechanism itself Pull the wire taught then rotate the cranking tab until it snaps off Electrical installation Installation manual 83 ...

Page 94: ...ty seal Figure 3 27 6 Check that the seal is properly fitted to prevent the latch from lifting Verify the latch is secure and clip off any extra wire extending from the seal Electrical installation 84 Gas Ultrasonic Flow Meter ...

Page 95: ...ter 2 Select File Program Settings and customize the user preferences e g User name Company name display units Liquid Meter volume units and other interface settings 3 Connect to your meter If your meter is not shown in the list select Edit Meter Directory and setup the connections properties 4 Meter Connection Setup a Serial Connection a To connect to dual configuration meter using serial connect...

Page 96: ...k box designated Co located e Enter IP Address of Transmitter Head 1 under TCP IP properties entry box f Enter IP Address of Transmitter Head 2 in TCP IP properties for co located meter entry box Note For Non DHCP application IP address for transmitter Head 1 and 2 are shown for default setting This only changes settings MeterLink uses to connect to meter Meter Ethernet setting must be additionall...

Page 97: ...Meter Directory settings example for Non DHCP Application Figure 4 1 Meter Directory settings example for DHCP Application Figure 4 2 Configuration Installation manual 87 ...

Page 98: ...en Collector which requires an external excitation voltage and pull up resistor or TTL mode which outputs a 0 5 VDC signal b Select Next to continue to Frequency Outputs page Note Frequency outputs 1 and Digital outputs 1 are paired together meaning the Digital outputs 1 will report the status for the parameter for Frequency outputs 1 Similarly Frequency outputs 2 and Digital outputs 2 are paired ...

Page 99: ...nd pressure scaling for analog inputs enter fixed values and set alarm limits for both The alarm limit selections are hold last output value or use fixed value a Click Next to continue to the Gas Chromatograph Setup page 10 Select the settings below to configure a serial port as a Modbus Master to poll a gas chromatograph Serial Port select which serial port will be connected to the GC While the p...

Page 100: ...nputs components and mole percent a Click Next to continue to the Continuous Flow Analysis page if View Continuous Flow Analysis setup was selected on the Startup page 13 Configure the Continuous Flow Analysis optional This page is only displayed for Daniel Gas Ultrasonic meters if both temperature and pressure are set to Live or Fixed and Base condition correction is selected on the Startup Page ...

Page 101: ...housand Actual Cubic Meters TDYVL Current day s forward uncorrected volume ACF Actual Cubic Feet ACM Actual Cubic Meters MACF Thousand Actual Cubic Feet MACM Thousand Actual Cubic Meters TDYVL Current day s reverse uncorrected volume ACF Actual Cubic Feet ACM Actual Cubic Meters MACF Thousand Actual Cubic Feet MACM Thousand Actual Cubic Meters YSTVL Previous day s forward uncorrected volume ACF Ac...

Page 102: ...rd Cubic Meters MSCF Thousand Standard Cubic Feet MSCM Thousand Standard Cubic Meters YSTVL Previous days forward corrected volume SCF Standard Cubic Feet SCM Standard Cubic Meters MSCF Thousand Standard Cubic Feet MSCM Thousand Standard Cubic Meters YSTVL Previous days reverse corrected volume SCF Standard Cubic Feet SCM Standard Cubic Meters MSCF Thousand Standard Cubic Feet MSCM Thousand Standa...

Page 103: ...nel 1B HZ Hertz KFCT1 Frequency 1 K factor CF Cubic Feet CM Cubic Meters MCF Thousand Cubic Feet MCM Thousand Cubic Meters FRQ2A Frequency channel 2A HZ Hertz FRQ2B Frequency channel 2B HZ Hertz KFCT2 Frequency 2 K factor CF Cubic Feet CM Cubic Meters MCF Thousand Cubic Feet MCM Thousand Cubic Meters AO1 Analog Output 1 current MA Milliamperes AO2 Analog Output 2 current MA Milliamperes Note When ...

Page 104: ...The default scroll delay setting is five seconds Click the spin box up or down arrow to increase or decrease the length of time an item displays 1 Select Finish to write the configuration settings to the meter 2 Save the meter configuration file collect a Maintenance log and Waveforms to document the As Left settings 4 3 Using AMS Device Manager to configure the meter This procedure assumes you ha...

Page 105: ...y d Then select the desired device revision e Select AMS Device Manager for the Host System f Search and select the desired AMS revision under Host System Revision AMS Device search result Figure 4 3 3 Click the hyperlink The file download dialog displays Click the Save button to save the files to your host system You may use the default download location or change the directory Configuration Inst...

Page 106: ...load options Figure 4 4 4 Click the Save button to complete the file download AMS file download complete Figure 4 5 5 Click Open or Open Folder to view the downloaded files Configuration 96 Gas Ultrasonic Flow Meter ...

Page 107: ...unication 7 Start the AMS Device Manager using a laptop or PC 8 Enter login credentials and click OK to launch the application 9 Click the Configure tab and then select Guided Setup Manual Setup or Alert Setup AMS Device Manager Figure 4 6 Configuration Installation manual 97 ...

Page 108: ...evice Manager Guided setup The Guided setup wizard provides configuration parameter settings for the meter The Guided Setup is a subset of the Manual Setup parameters AMS Device Manager Guided Setup Figure 4 8 Configuration 98 Gas Ultrasonic Flow Meter ...

Page 109: ...les using the Manual Setup wizard Selections include Uncorrected Volume Flow Rate Pressure and Temperature 4 Click Apply to write the parameters to the meter after all of the data shown below is entered a Click the Frequency Digital Outputs tab to configure Frequency Digital Output 1 2 and 3 Source and drive Mode Select the Source for each Frequency Digital output and select the desired drive Mode...

Page 110: ...or Reverse Average Flow and Average Sound Velocities values b Click the Path Information tab and view the Chord performance Gain SNR Signal to Noise Ratio Signal strength mV and Noise mV c Click the Flow Totals tab to view the volume totals forward and reverse uncorrected volume d Click the All Variables tab to view a graphical display of the Primary Secondary Third and Fourth Variables AMS Device...

Page 111: ... page 4 3 3 AMS Device Manager Manual setup Use the Manual Setup wizard to configure the meter s parameters See Figure 4 6 and Figure 4 7 from the AMS Device Manager Configure menu click Manual Setup AMS Device Manager Configure Manual Setup Figure 4 11 Configuration Installation manual 101 ...

Page 112: ...te the parameters to the meter 8 Click the Frequency and Digital Output 1 tab Follow the configuration instructions in the Step 4a a Click Apply after you enter the data to write the parameters to the meter 9 Click the Frequency and Digital Output 2 tab Follow the instructions in the Step 4c to configure the Frequency and Digital Output 2 parameters a Click Apply after you enter the data to write ...

Page 113: ...guration parameter selections are Edge gated active high Gating configuration parameter Edge gated active high Figure 4 12 Edge gated active low Gating configuration parameter Edge gated active low Figure 4 13 State gated active high Gating configuration parameter State gated active high Figure 4 14 State gated active low Configuration Installation manual 103 ...

Page 114: ...able button if no error response is received a Enter the minimum reverse flow velocity above which to accumulate flow in the reverse direction for this alert Enter a positive value for the Reverse Flow Zero Cutoff Click the Next button to write the values to the meter Check for an error response If no error response is received click the Next button The Detect Reverse Flow enabled page displays Cl...

Page 115: ... Tools Alerts tab If an alert condition exists the alert type and description displays Recommended actions are listed to assist you in a resolution After you resolve the alert condition click the Acknowledge button to clear the alert Click Apply to write the changes to the meter If no alert condition is active click OK to close the device window AMS Device Manager Service Tools Alerts Figure 4 17 ...

Page 116: ... 18 c Click the Service Tools Variables tab The Variables page displays tabs for the device s Flow Data Path Information Flow Totals and All Variables AMS Device Manager Service Tools Figure 4 19 Configuration 106 Gas Ultrasonic Flow Meter ...

Page 117: ...le parameter status AMS Device Manager Service Tools All Variables Figure 4 20 Gauges display each variable s status as good or bad If a status is bad refer to the Service Tools Alerts page for recommended actions to resolve the alert condition Also refer to the Field Device Specification manual P N 3 9000 762 for Commands 48 and 140 details Important Alerts are triggered for Command 48 Additional...

Page 118: ...current Click Apply to write the output trim values to the meter Click OK to navigate back to the Service Tools page After you have changed and written the configuration changes to the meter do the following a Enable the Write Protect switch on the CPU Module to protect the meter s configuration b Replace the end cap and if required apply security seals through the endcap holes and through the hex...

Page 119: ...ivate the end user license 3 Fully charge the Field Communicator battery prior to use Important Do not change the battery in a hazardous area environment The power supply is not intrinsically safe Wire Analog Output 1 AO1 as shown in Section A 1 drawing DMC 005324 4 Use the leads provided with the Field Communicator to connect to your device 5 Press and hold the Power button on the Field Communica...

Page 120: ...or the meter For the integrity of the meter metrology and to prevent tampering with the transmitter electronics and transducer assemblies attach security latches on the end caps and install security wires if required on the Transmitter Electronics Enclosure end caps the Bracket Cover cap head screws See Section 3 6 and Sealing the unit Configuration 110 Gas Ultrasonic Flow Meter ...

Page 121: ...410 Series engineering drawings This appendix contains the following engineering drawing s for the ultrasonic meter DMC 005324 Daniel 3410 Series Ultrasonic Gas Flow Meter System Wiring Diagram Engineering drawings Installation manual 111 ...

Page 122: ...Engineering drawings 112 Gas Ultrasonic Flow Meter ...

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Page 127: ...small embeddedsystem devmem2 1 0 1 devmem2 GPL Simple program to read write from to any location ethtool 3 1 ethtool GPL Ethernet settings tool for PCI Ethernet cards expat 2 0 1 1 expat MIT XML 1 0 parser fake provides 1 0 5 fake provides GPL Fake provides to satisfy packagedependencies gdb 6 6cs 1 gdb GPL Gdb GNUSource lev eldebuggerforC C kernel 2 6 37 6 kernel 2 6 37 mpc8313erd GPL Linux kerne...

Page 128: ... configuration package sysfsutils 2 1 0 1 sysfsutils GPL LGPL sysfs utilities tcpdump 3 8 3 1 tcpdump BSD A networktrafficmoni toringtool termcap 1 2 1 termcap BSD minimal etc termcap needed by minicom etc u boot 1 3 0 1 u boot 1 3 0 mpc8313erdb GPL Universal Bootloader firmware ubi utils 1 4 2 1 ubi utils GPL Too ls for maintaining Unsorted BlockImage Device vsftpd 2 2 2 1 vsftpd GPL vsftpd VeryS...

Page 129: ...ublic License applies to most of the Free Software Foundation s software and to any other program whose authors commit to using it Some other Free Software Foundation software is covered by the GNU Library General Public License instead You can apply it to your programs too When we speak of free software we are referring to freedom not price Our General Public Licenses are designed to make sure th...

Page 130: ...ter translation is included without limitation in the term modification Each licensee is addressed as you Activities other than copying distribution and modification are not covered by this License they are outside its scope The act of running the Program is not restricted and the output from the Program is covered only if its contents constitute a work based on the Program independent of having b...

Page 131: ...distribution medium does not bring the other work under the scope of this License 3 You may copy and distribute the Program or a work based on it under Section 2 in object code or executable form under the terms of Sections 1 and 2 above provided that you also do one of the following a Accompany it with the complete corresponding machine readable source code which must be distributed under the ter...

Page 132: ...ited to patent issues conditions are imposed on you whether by court order agreement or otherwise that contradict the conditions of this License they do not excuse you from the conditions of this License If you cannot distribute so as to satisfy simultaneously your obligations under this License and any other pertinent obligations then as a consequence you may not distribute the Program at all For...

Page 133: ... BY APPLICABLE LAW EXCEPT WHEN OTHERWISE STATED IN WRITING THE COPYRIGHT HOLDERS AND OR OTHER PARTIES PROVIDE THE PROGRAM AS IS WITHOUT WARRANTY OF ANY KIND EITHER EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THE ENTIRE RISK AS TO THE QUALITY AND PERFORMANCE OF THE PROGRAM IS WITH YOU SHOULD THE PROGRAM PROVE DEFEC...

Page 134: ...ertain conditions type show c for details The hypothetical commands show w and show c should show the appropriate parts of the General Public License Of course the commands you use may be called something other than show w and show c they could even be mouse clicks or menu items whatever suits your program You should also get your employer if you work as a programmer or your school if any to sign ...

Page 135: ...or source code for the Application including any data and utility programs needed for reproducing the Combined Work from the Application but excluding the System Libraries of the Combined Work 1 Exception to Section 3 of the GNU GPL You may convey a covered work under sections 3 and 4 of this License without being bound by section 3 of the GNU GPL 2 Conveying Modified Versions If you modify a copy...

Page 136: ...6 of the GNU GPL for conveying Corresponding Source 1 Use a suitable shared library mechanism for linking with the Library A suitable mechanism is one that a uses at run time a copy of the Library already present on the user s computer system and b will operate properly with a modified version of the Library that is interface compatible with the Linked Version e Provide Installation Information bu...

Page 137: ...ersion is permanent authorization for you to choose that version for the Library B 1 3 BSD Open Source License For more details about the Open Source BSD license or the Open Source Initiative follow the link below http www opensource org licenses bsd license php Copyright c YEAR OWNER All rights reserved Redistribution and use in source and binary forms with or without modification are permitted p...

Page 138: ...ED INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT IN NO EVENT SHALL THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM DAMAGES OR OTHER LIABILITY WHETHER IN AN ACTION OF CONTRACT TORT OR OTHERWISE ARISING FROM OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE SOFTWARE B 1 5 Zlib License Copyright...

Page 139: ...Open source licenses Installation manual 125 ...

Page 140: ...ca Dubai UAE T 971 4 811 8100 Asia Pacific Singapore T 65 6777 8211 2018 Daniel Measurement and Control Inc All rights reserved Unauthorized duplication in whole or part is prohibited Printed in the USA Daniel Measurement and Control Inc Daniel is an Emerson Automation Solutions business unit The Daniel name and logo are trademarks of Daniel Industries Inc The Emerson logo is a trademark and servi...

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