Edge Electrons EDGEIQ EE-202-0050 Installation, Commissioning And Operation Manual Download Page 1 | Manualshive

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INSTALL THE

WORLD’S BEST

VOLTAGE

OPTIMISATION

TECHNOLOGY

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Summary of Contents for EDGEIQ EE-202-0050

Page 1: ...1 2 3 INSTALL THE WORLD S BEST VOLTAGE OPTIMISATION TECHNOLOGY ...

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Page 3: ...EDGEIQTM I N S T A L L A T I O N C O M M I S S I O N I N G A N D O P E R A T I O N M A N U A L EE 202 0050 SINGLE PHASE SERIES ...

Page 4: ...4 2 Dimensions 8 4 3 Packing list 9 5 I N S T A L L I N G T H E E D G E I Q 10 5 1 Mounting Indoor outdoor use IP54 enclosure 10 5 2 Wiring the EdgeIQ 12 5 3 Conduit fitting 13 5 4 Power connection to main switchboard 14 5 5 Solar inverter current transformer CT connection where applicable 17 5 6 Communication kit installation 17 6 A T T A C H S A F E T Y L A B E L S 19 6 1 Place Label 1 and Label...

Page 5: ...lified and authorised personnel who are licenced to all local applicable standards certifications and regulations Means for complete electrical isolation of the device for safe installation operation and maintenance must be incorporated in accordance with the wiring standards Do not use EdgeIQ on circuits exceeding the specified voltage 1 2 Safety To prevent electrical shock and or equipment damag...

Page 6: ...ns that have a single phase supply only Note If your installation has a two phase supply three phase supply or battery inverter we recommend you contact your Edge Electrons representative to discuss alternatives 1 4 2 Termination to the unit internal breaker rating 1 4 3 WARNING Do NOT install EdgeIQ on installations with three phase OR two phase supply as this can UNBALANCE the voltages and cause...

Page 7: ...er no circumstance should any Edge Electrons product be incorporated into any product or design as the exclusive or sole safety control all controls should be designed to dynamically fault detect and fail safely under all circumstances Any warning provided by Edge Electrons must be passed through to the end user Edge Electrons offers a warranty only as to the quality of its product to conform to t...

Page 8: ...A Certificate of Electrical Safety will be provided to the customer c Has a positive communication been established for the unit prior to leaving customer site See Commission Checklist Section D for how to check for this 2 3 Photographs Video required a Main switchboard internal and external including circuit breaker panel b Existing solar equipment installed c Proposed and actual location of inst...

Page 9: ...e All weather proof glands or conduit entries are correctly sealed All power cabling is tested for continuity polarity and insulation resistance and then terminals are correctly tightened double check by pulling on the wires The current transformer CT is correctly closed and connected to the AC cable supplying the solar inverter where applicable with the arrow of the CT pointing in the direction o...

Page 10: ...8 E D G E I Q H A N D B O O K 4 E Q U I P M E N T A N D P A C K A G I N G 4 1 Front case labelling 4 2 Dimensions Mounting slot LED indicator Antenna Vents Terminal box and cover ...

Page 11: ... notified to Edge Electrons immediately after unpacking the unit Items Quantity EE 202 0050 Series Single phase EdgeIQ 1 pc 1 CTSA016 current transformer Operating up to 50 A NB Applicable only for the output of the solar inverter 1 pc 2 Cable glands 2 pcs 3 Installation manual 1 pc 4 Mounting screws Alternative Wall Anchor 4 sets 5 Communication kit a Modem and SIM pre installed 1 pc b Antenna 1 ...

Page 12: ...g making sure there is sufficient clearance for the conduit connections from the bottom for an upright position The EdgeIQ is best located in a cooler location e g Garage under an eave or a south facing wall Like inverters the EdgeIQ performs best out of direct solar radiation and away from other heat sources Enclosure area is 588 3 x 324 0 x 92 mm C Position and drill four holes 8mm diameter on w...

Page 13: ...nce location for EdgeIQ on page 12 Fan outlets and side exhaust vents on the EdgeIQ unit must ALWAYS remain clear and free of obstruction Diagram 1 Installing mounting screws 1 Drill an 8mm hole on the wall 35mm depth 2 Remove debris with brush 3 Insert sleeve anchor 4 Tighten all 4 nuts to recommend torque Concrete 6 0Nm Blockwork 3 0Nm Hole positions EdgeIQ ...

Page 14: ... underneath the terminal box to disassemble the front cover A diagrammatical explanation of steps B to E below is shown in Diagram 3 Wiring B Insert the corresponding wire to its cable gland C Fix the wires to the respective terminal block D On solar installations only Connect the CT wire assembly to its biased terminal block and then install ...

Page 15: ...t fitting A Select correct size gland or conduit adapter to the EdgeIQ It is recommended For standard install of 16mm2 wire Clipsal 263 32 conduit adapters with locking ring in place of the supplied glands As an alternative the nylon glands supplied with the unit will fit the existing knockout hole on the EdgeIQ while allowing the 25mm conduit through the gland B Use a nylon push rod or similar to...

Page 16: ...aker style in the switchboard Use the power wires in the conduit to connect to switchboard circuit breaker Note The circuit breaker can be installed immediately after the main switch to avoid a network disconnection reconnection in regions that require the network or authorised contractor to isolate the supply D Connect an earth wire from the unit to the main earth bar connection in the switchboar...

Page 17: ...15 E D G E I Q H A N D B O O K 5 4 1 Diagram 4 Wiring for SINGLE phase standard installation without a Solar Inverter ...

Page 18: ...16 E D G E I Q H A N D B O O K 5 4 2 Diagram 5 Wiring for SINGLE phase standard installation with a Solar Inverter ...

Page 19: ...on of current pointing towards breaker box Close CT firmly CT Information Output 333mV 50A Dimension mm D 10 0 L 29 4 W 26 4 H 41 7 Cable type UL1015 0 34mm 22AWG 600V 5 6 Communication kit installation A Remove the rubber plug and install the antenna cable by inserting the SMA female bulkhead through the chassis hole Tighten the hex nut B Plug the dongle into the USB port lower left side Install ...

Page 20: ... Table 2 Modem status LED colours Green blinking twice every 3s The USB stick is powered on Green blinking once every 3s The USB Stick is registering with a 2G network Blue blinking once every 3s The USB Stick is registering with a 3G 3G network Green solid The USB Stick is connected to a 2G network Blue solid The USB Stick is connected to a 3G network Cyan solid The USB Stick is connected to a 3G...

Page 21: ...Q unit Label 1 Dual supply isolation Label 2 Shutdown Procedure including Dual supply isolation steps EdgeIQ SHUTDOWN PROCEDURE Isolatingthe solar supply 1 Turn off the solar SupplyMain Switch 2 Turn off the DC PV Array Isolator Isolatingthe network AC supply 1 Turn off the installation sMainSwitch CircuitBreaker Note Start upprocedure isthe reverse of the shut downprocedure Important Forconnectio...

Page 22: ...tralia and New Zealand Standards below AS NZS 3000 Electrical Installation Wiring Rules and AS NZS 3008 Electrical Installations Selection of Cables Unit weight 10 kg Patents Patents pending Table 1 Wiring installation TERMINAL WIRING INSTALLATION CONNECTIONS TYPE TORQUE N m Standard install 40 63A Non Standard install 80 100A Switchboard Circuit Breaker Live Neutral and Earth Wiring for Standard ...

Page 23: ...sure power is NOT connected to the EdgeIQ unit EdgeIQ will be connected in series from the main switch circuit breaker to the installation load Please confirm ALL energy sources have been safely ISOLATED from the EdgeIQ device A 2 Cables from the main switch board to EdgeIQ unit correctly marked and terminated at both ends Ensure cables are correctly supported mechanically protected with insulatio...

Page 24: ...s Note Port for the M2M modem dongle is the back left closest to the middle of the unit A 7 External comms antenna connected has been connected properly to M2M modem Please tick when this step is completed Yes Ensure locking nut of the antenna cable and the rubber seal washer are correctly installed A 8 Confirm that the CT is clamped to the line wire of the solar inverter line cable Please tick wh...

Page 25: ...Perform insulation resistance test on cables from EdgeIQ back to switchboard Note Disconnect wires from terminals use 250v setting only Reconnect wires once test has been completed Please tick when this step is completed Yes Result Active Neutral to Earth ______________ MΩ B 5 Perform a prospective short circuit current test on the incoming mains supply between Active and Neutral 1 Connect your in...

Page 26: ... be lower due to parallel earth paths being connected meaning that your device may indicate a higher fault current Result ___________________ Ohms Ze External impedance Result ______________________ Amps Please tick when this step is completed Yes Note Circuit breaker main switch fault rating must be rated higher than earth impedance test result when calculated in amps C Post power on commissionin...

Page 27: ... Earth on the input terminals of the EdgeIQ confirming that the input voltage is reading between approximately zero volts Please confirm that input voltage between neutral and earth is approximately zero volts C 6 Perform an internal earth fault loop impedance test between output of the EdgeIQ and the EdgeIQ earthing conductor 1 Connect one test lead of your installation testing device e g Fluke 1...

Page 28: ... an installer 3 Download the edgeConnected Installer App on your smart phone or tablet available for Apple Android 4 The edgeConnected Installer App guides you through the steps of installation and customer onboarding 5 After completing the commissioning process through the Installer App confirm with the customer that they have received an activation email Please tick when this step is completed D...

Page 29: ...30v G 4 With the status LED green measure the voltage between neutral and earth on the input terminals of the Edge IQ confirming that the input voltage is reading between approximately zero volts Please confirm that input voltage between neutral and earth is approximately zero volts G 5 Place the cover of the termination area and tighten screws holding the cover Please tick when this step is compl...

Page 30: ...external factors such as input voltage output load and ambient temperature LED should go back to solid green in sometime 2s Steady Red 2s Steady Orange EdgeIQ is online and is in bypass mode due to faults caused by internal factors such as auxiliary supply voltage and hotspot temperature LED should go back to solid green in sometime 2s Flashing Red 2s Flashing Orange EdgeIQ is offline and is in by...

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Page 32: ...CO N TA C T For more information about EdgeIQ or to get a free quote please call 1300 334 329 or email customersupport edgeelectrons com ...

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