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6

Instruction Manual 

IB015002EN

Effective November 2021

Pow-R-Line CS switchboards 

  

  

EATON

 www.EatonCanada.ca/PRLCS

Use caution and appropriate equipment and practices when 

moving switchboard into its final position.

 WARNING

SWITCHBOARD IS TOP HEAVY. USE CARE IN HANDLING.

Exercise caution while maneuvering top-heavy switchboard sections 

into place . Switchboard sections must always remain in the upright 

position during installation . Use care when moving the switchboard 

so not to damage the section, including the structural base and 

frame . Some switchboards house sensitive components, which can 

be damaged by rough handling .

Prior to moving the switchboard sections into its permanent position, 

make note of all obstacles including conduit stubs . Implement a 

plan for safe transition and appropriate means to accommodate 

these obstructions . Take note of conduits entering through the 

bottom of the switchboard, rear of the switchboard, and at the top 

of the switchboard to ensure appropriate clearances from chassis, 

structure, cross bus, ground, neutral and components .

Provide space for a minimum 1/2” clearance from back of 

switchboard and any wall for front accessible switchboards installed 

indoors .

Front accessible switchboards, which are built and marked for 

outdoor installation, must maintain a 6-inch minimum clearance 

from any wall or building structure . For other required clearances, 

including rear-connected switchboard, refer to the Canadian Electrical 

Code (CEC) clearances .

When unpacking the switchboard, exercise care not to scratch 

or mar the finish . Repair all scratches with touch- up paint, which 

is available from Eaton . Remove shipping skids and all packaging 

material . Remove any temporary shipping braces or spacers . 

Remove lifting angles and associated hardware . Plug lifting angle 

holes with hole plugs supplied by the manufacturer . (See 

Figure 9

 .)

 

Example of Hole
Plugs Installed

Figure 9. Hole plugs installed

Where two or more switchboard sections are to be joined together, 

they should first be aligned and all sections leveled .

Once aligned and level, attach switchboard sections together .

Attaching switchboard sections

The manufacturer has provided hardware with the equipment to join 

switchboard sections . The hardware includes 3/8” x 1 1/8” carriage 

bolts and 3/8” hex nuts with captive Belleville-type washer . (See 

Figure 10

 .)

Holes are provided on the side of each switchboard section for this 

purpose . Three holes are located on the side of each section towards 

the front and back . Switchboards with deep designs, including rear-

connected switchboards, may have an additional three holes for 

attachment on the center vertical section support . (See 

Figure 11

 .)

Carriage bolt and hex nut 
with Belleville  washer.

Figure 10. Hardware

Section connection with 
carriage bolt and hex nut
with Belleville  washer.

Figure 11. Switchboard section connection

Summary of Contents for Pow-R-Line CS

Page 1: ...afety measures 2 Pre installation receiving handling and storage 3 Pre installation preparation 5 Considerations for seismic qualified installations 5 Electrical connection of switchboard sections 7 E...

Page 2: ...ARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED CAN RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED C...

Page 3: ...d until it has been moved into its final installation position Handling WARNING SWITCHBOARD IS TOP HEAVY USE CARE IN HANDLING Switchboards are top heavy Switchboard sections may weigh over 2000 pounds...

Page 4: ...PASS ROPES OR CABLES THROUGH LIFT HOLES USE SLINGS WITH SAFETY HOOKS OR SHACKLES SPANNER BAR CHANNEL BLOCKS SWITCHBOARD SHIPPING SKID Figure 5 Bottom lifting with sling rigging Forklifts A forklift ma...

Page 5: ...the finished grade flooring See Figure 7 Conduits must be installed in conduit area shown to ensure compliance with CEC wire bending space requirements ote N Conduit areas may vary in each section of...

Page 6: ...om any wall or building structure For other required clearances including rear connected switchboard refer to the Canadian Electrical Code CEC clearances When unpacking the switchboard exercise care n...

Page 7: ...horizontally through multiple section switchboards Depending on the configuration and alignment of the switchboard the splice plates used for the main cross bus may vary These plates may either be fl...

Page 8: ...The Canadian Electrical Code restricts the field installation of conductors that run horizontally through switchboard vertical sections Refer to the CEC for specifics When there is a shipping split be...

Page 9: ...Conductor must be stripped without damage to the conductor strands Bare strands should be of equal length flush on the end cut Do not strip off more insulation than needed Exposure of bare conductor o...

Page 10: ...on points to ensure that there is no blockage or debris Remove all debris if present 6 Verify all field bus and wire connections have the proper torque per instructions on the switchboard and on compo...

Page 11: ...drawings and electrical construction drawings for usage and placement within the switchboard Ground fault protection may be installed integral to over current device s or as a separate system Separat...

Page 12: ...HE TVSS AND SPD SURGE PROTECTION SYSTEM TO FAIL AND WILL VOID THE WARRANTY ON THE DEVICE Failure to disconnect line and neutral during testing will cause the TVSS and SPD surge protection system to fa...

Page 13: ...s and loads 4 Beginning with the main s turn ON each overcurrent device Maintenance It is essential to maintain the equipment in satisfactory condition To ensure continued quality service a systematic...

Page 14: ...and other components Damage to insulation and other surface materials can occur Do Not Use Compressed Air in cleaning Switchboard insulation resistance testing Maintenance after cleaning After cleani...

Page 15: ...pinched or damaged insulation Ventilation Check all grills and ventilation ports for obstructions and accumulations of dirt Clean ventilation ports if necessary For switchboards installed outdoors ins...

Page 16: ...ly 250 watts per vertical section for a sufficient period of time until the moisture disappears then remove all heat sources and materials used for drying Inspect for damage to components and any corr...

Page 17: ...testing and inspection logs Refer to the Maintenance section of this document on page 13 for detailed information DANGER HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH DE ENERGIZE BOARD PRIOR TO...

Page 18: ...nd B Ground C Ground Date All overcurrent devices closed Phase to phase connections Phase to ground connections Neutral ground connection A B A C B C A Ground B Ground C Ground Notes Date All overcurr...

Page 19: ...ntrol wiring Clean ventilation Date Checklist Notes and actions taken Cleaning Bus and cable connections Insulation inspection Overcurrent device inspection Meters Controllers Surge protective devices...

Page 20: ...ca 2021 Eaton All Rights Reserved Printed in Canada Publication No IB015002EN November 2021 Eaton is a registered trademark All other trademarks are property of their respective owners Pow R Line CS s...

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