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11

Instruction Manual 

IB015002EN

Effective November 2021

Pow-R-Line CS switchboards 

  

  

EATON

 www.EatonCanada.ca/PRLCS

Circuit breakers

Some circuit breaker types include the ability to adjust trip settings . 

When shipped, settings are typically at the minimum rating . There 

are two types of trip units included in this group . These types are 

adjustable thermal magnetic and electronic trip units .

Thermal magnetic 

trip units may have an adjustable magnetic 

setting . Use the engineering study recommendations, if available, 

to adjust to the proper setting . Low magnetic settings feeding high 

inrush loads, such as motors, could nuisance trip on startup . For 

specifics on breaker types, consult the circuit breaker instruction 

leaflets shipped with the switchboard . 

Electronic trip units

 have several settings depending on the 

breaker ordered . Electronic trip units may include long-time (L), 

short-time (S), instantaneous (I) and ground fault (G) settings . These 

trip units are available in combinations LS, LSI, LSG and LSIG . 

Check the electrical drawings, engineering study or the engineer’s 

recommendations for these trip unit settings . For details on each 

type, refer to the Eaton circuit breaker and electronic trip unit 

instruction leaflets shipped with the switchboard .
For certain breakers with electronic trip units, a portable test kit is 

available from Eaton . An auxiliary power module is included in the 

test kit . This auxiliary power module powers the electronic trip unit 

when the board is de-energized and allows testing . The kit includes 

complete instructions and test times for testing long-time, short-

time/instantaneous operations and optional ground fault operation of 

the circuit breakers .

Circuit breaker with

adjustable magnetic

trip unit

Circuit breaker with

electronic trip unit

Figure 16. Circuit breakers

Overcurrent devices with ground fault protection

This switchboard may contain overcurrent devices with Ground Fault 

Protection (GFP) . The Canadian Electrical Code may require ground 

fault protection for this installation . Other GFP applications may 

be used including multi-level ground fault protection . Refer to the 

switchboard drawings and electrical construction drawings for usage 

and placement within the switchboard .
Ground fault protection may be installed integral to over-current 

device(s) or as a separate system . Separate systems typically are 

connected to a shunt tripping mechanism on an overcurrent device .
Visibly inspect connections on GFP systems, neutral sensor s and 

ground connections . Refer to manufacturer’s instructions for details .
Prior to shipment, the manufacturer has preset the ground fault 

protection at minimum set points . Adjust settings per engineered 

electrical plan drawings . If this information is not readily available, 

contact the design engineer or other qualified persons responsible 

for the specifics of the installation and system design .
Prior to testing the GFP system, remove the neutral disconnect 

link(s) on the switchboard to isolate the neutral of the system from 

the supply and ground .
Confirm that the neutral connection has been run from the supply to 

the service equipment per the Canadian Electrical Code .
GFP systems should be performance tested when first installed . 

Conduct tests in accordance with the approved instructions provided 

with the equipment . A written test report should be available for the 

Authority Having Jurisdiction . Refer to the Canadian Electrical Code 

for specific requirement or contact Eaton .
For certain breakers with electronic trip units, a portable test kit is 

available from Eaton, at additional cost . The kit includes complete 

instructions and test times for testing long-time, short-time/

instantaneous operations and ground fault operation of the circuit 

breakers . Use of testing equipment other than that supplied by 

Eaton can cause permanent damage to the circuit breaker trip unit 

and will void the warranty .

 CAUTION

DO NOTTEST A CIRCUIT BREAKER WHILE IT’S IN-SERVICE AND 

ENERGIZED.

 CAUTION

TESTING OF A CIRCUIT BREAKER THAT RESULTS IN THE TRIPPING 

OF THE CIRCUIT BREAKER SHOULD BE DONE ONLY WHEN THE 

SWITCHBOARD IS DE-ENERGIZED. 

Field-testing of ground fault protection must follow instructions 

provided with each GFP device . Due to the varied types of GFP 

systems, testing instructions can vary from device to device . 

Refer to the specific testing instructions for each device . Refer 

to instruction leaflets that are shipped with each switchboard 

containing GFP or contact Eaton .

Summary of Contents for Pow-R-Line CS

Page 1: ...afety measures 2 Pre installation receiving handling and storage 3 Pre installation preparation 5 Considerations for seismic qualified installations 5 Electrical connection of switchboard sections 7 E...

Page 2: ...ARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED CAN RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED C...

Page 3: ...d until it has been moved into its final installation position Handling WARNING SWITCHBOARD IS TOP HEAVY USE CARE IN HANDLING Switchboards are top heavy Switchboard sections may weigh over 2000 pounds...

Page 4: ...PASS ROPES OR CABLES THROUGH LIFT HOLES USE SLINGS WITH SAFETY HOOKS OR SHACKLES SPANNER BAR CHANNEL BLOCKS SWITCHBOARD SHIPPING SKID Figure 5 Bottom lifting with sling rigging Forklifts A forklift ma...

Page 5: ...the finished grade flooring See Figure 7 Conduits must be installed in conduit area shown to ensure compliance with CEC wire bending space requirements ote N Conduit areas may vary in each section of...

Page 6: ...om any wall or building structure For other required clearances including rear connected switchboard refer to the Canadian Electrical Code CEC clearances When unpacking the switchboard exercise care n...

Page 7: ...horizontally through multiple section switchboards Depending on the configuration and alignment of the switchboard the splice plates used for the main cross bus may vary These plates may either be fl...

Page 8: ...The Canadian Electrical Code restricts the field installation of conductors that run horizontally through switchboard vertical sections Refer to the CEC for specifics When there is a shipping split be...

Page 9: ...Conductor must be stripped without damage to the conductor strands Bare strands should be of equal length flush on the end cut Do not strip off more insulation than needed Exposure of bare conductor o...

Page 10: ...on points to ensure that there is no blockage or debris Remove all debris if present 6 Verify all field bus and wire connections have the proper torque per instructions on the switchboard and on compo...

Page 11: ...drawings and electrical construction drawings for usage and placement within the switchboard Ground fault protection may be installed integral to over current device s or as a separate system Separat...

Page 12: ...HE TVSS AND SPD SURGE PROTECTION SYSTEM TO FAIL AND WILL VOID THE WARRANTY ON THE DEVICE Failure to disconnect line and neutral during testing will cause the TVSS and SPD surge protection system to fa...

Page 13: ...s and loads 4 Beginning with the main s turn ON each overcurrent device Maintenance It is essential to maintain the equipment in satisfactory condition To ensure continued quality service a systematic...

Page 14: ...and other components Damage to insulation and other surface materials can occur Do Not Use Compressed Air in cleaning Switchboard insulation resistance testing Maintenance after cleaning After cleani...

Page 15: ...pinched or damaged insulation Ventilation Check all grills and ventilation ports for obstructions and accumulations of dirt Clean ventilation ports if necessary For switchboards installed outdoors ins...

Page 16: ...ly 250 watts per vertical section for a sufficient period of time until the moisture disappears then remove all heat sources and materials used for drying Inspect for damage to components and any corr...

Page 17: ...testing and inspection logs Refer to the Maintenance section of this document on page 13 for detailed information DANGER HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH DE ENERGIZE BOARD PRIOR TO...

Page 18: ...nd B Ground C Ground Date All overcurrent devices closed Phase to phase connections Phase to ground connections Neutral ground connection A B A C B C A Ground B Ground C Ground Notes Date All overcurr...

Page 19: ...ntrol wiring Clean ventilation Date Checklist Notes and actions taken Cleaning Bus and cable connections Insulation inspection Overcurrent device inspection Meters Controllers Surge protective devices...

Page 20: ...ca 2021 Eaton All Rights Reserved Printed in Canada Publication No IB015002EN November 2021 Eaton is a registered trademark All other trademarks are property of their respective owners Pow R Line CS s...

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