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Instruction Manual 

IB015002EN

Effective November 2021

Pow-R-Line CS switchboards 

  

  

EATON

 www.EatonCanada.ca/PRLCS

 

A

THE HEIGHT OF THE LIFT POINT 
ABOVE THE SPREADER SHOULD 
BE AT LEAST 1/2 OF "A"
(THE DISTANCE BETW EEN EYE-
BOLTS). THIS ASSURES A MAXI- 
MUM ANGLE OF 45o AS SHOWN

LIFT POINT

MAX
45

0

SPREADER

LIFTING 
MEANS

SWITCHBOARD

Figure 4. Top lifting with spreader

Chains/cables must be securely attached to hooks, eyes and shackles 

and the spanner/spreader . Prior to lifting, check the security of the 

rigging assembly . Use the crane to bring the assembly taut without 

raising the switchboard from the floor .

Select or adjust the rigging lengths to compensate for any unequal 

weight distribution of load and to maintain the switchboard in an upright 

position . Do not allow the angle between the lifting cables and vertical 

to exceed 45 degrees in order to reduce the tension 

on the rigging and the compressive load on the lifting or spanner 

bars and spreaders . Check the security of the rigging, again . Make 

any adjustments necessary before moving the equipment .

Slowly lift equipment to the minimum height from the floor required 

to safely relocate it . Lift the equipment to approximately 2 inches 

above its resting place . Safely make a visual inspection of the 

rigging . If necessary, return the switchboard to its original resting 

place to make any modifications necessary to the rigging .

 

 

 

 

 

 

 

1/2 A 

OR MORE

MAX

45

0

DON'T PASS
ROPES OR CABLES
THROUGH LIFT HOLES; USE
SLINGS WITH SAFETY HOOKS
OR SHACKLES

SPANNER BAR 
(CHANNEL)

BLOCKS

SWITCHBOARD

SHIPPING SKID

Figure 5. Bottom lifting with sling rigging

Forklifts

A forklift may be utilized for handling switchboards . Only personnel 

trained for that equipment should operate forklifts .

Be sure that the ground surface is solid and follow all safety 

recommendations for operating the forklift . Be aware of wet or 

slick floors and surfaces, which can affect stopping and turning . 

Check labeling on the switchboard packaging material for additional 

information .

Verify that the forklift load and lifting ratings are within safe limits for 

the weight of the switchboard being lifted .

If lifting the switchboard from the front use caution . Damage to 

components, such as breakers, fusible switches and metering, can 

result .

The forks or blades of the forklift must run through the entire 

switchboard shipping length and shall be extended to the outermost 

sides of the wooden shipping skids . (See 

Figure 6

 .)

Balance the load carefully, and secure the switchboard with a 

safety strap, belt or leash approved for this purpose . Take care in 

positioning of the strap to ensure stability of the equipment and 

confirm that it is not in an area that will damage components .

Slowly lift equipment to the minimum height from the floor required 

to safely relocate it .

 CAUTION

SWITCHBOARD IS TOP HEAVY. USE CARE IN HANDLING.

Switchboard

Forks

under entire

switchboard

Secure

switchboard

to forklift 

with safety 

strap here

Figure 6. Forklift

ote: 

N

Always use caution when moving switchboards, which are top-heavy 

equipment .

Summary of Contents for Pow-R-Line CS

Page 1: ...afety measures 2 Pre installation receiving handling and storage 3 Pre installation preparation 5 Considerations for seismic qualified installations 5 Electrical connection of switchboard sections 7 E...

Page 2: ...ARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED CAN RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED C...

Page 3: ...d until it has been moved into its final installation position Handling WARNING SWITCHBOARD IS TOP HEAVY USE CARE IN HANDLING Switchboards are top heavy Switchboard sections may weigh over 2000 pounds...

Page 4: ...PASS ROPES OR CABLES THROUGH LIFT HOLES USE SLINGS WITH SAFETY HOOKS OR SHACKLES SPANNER BAR CHANNEL BLOCKS SWITCHBOARD SHIPPING SKID Figure 5 Bottom lifting with sling rigging Forklifts A forklift ma...

Page 5: ...the finished grade flooring See Figure 7 Conduits must be installed in conduit area shown to ensure compliance with CEC wire bending space requirements ote N Conduit areas may vary in each section of...

Page 6: ...om any wall or building structure For other required clearances including rear connected switchboard refer to the Canadian Electrical Code CEC clearances When unpacking the switchboard exercise care n...

Page 7: ...horizontally through multiple section switchboards Depending on the configuration and alignment of the switchboard the splice plates used for the main cross bus may vary These plates may either be fl...

Page 8: ...The Canadian Electrical Code restricts the field installation of conductors that run horizontally through switchboard vertical sections Refer to the CEC for specifics When there is a shipping split be...

Page 9: ...Conductor must be stripped without damage to the conductor strands Bare strands should be of equal length flush on the end cut Do not strip off more insulation than needed Exposure of bare conductor o...

Page 10: ...on points to ensure that there is no blockage or debris Remove all debris if present 6 Verify all field bus and wire connections have the proper torque per instructions on the switchboard and on compo...

Page 11: ...drawings and electrical construction drawings for usage and placement within the switchboard Ground fault protection may be installed integral to over current device s or as a separate system Separat...

Page 12: ...HE TVSS AND SPD SURGE PROTECTION SYSTEM TO FAIL AND WILL VOID THE WARRANTY ON THE DEVICE Failure to disconnect line and neutral during testing will cause the TVSS and SPD surge protection system to fa...

Page 13: ...s and loads 4 Beginning with the main s turn ON each overcurrent device Maintenance It is essential to maintain the equipment in satisfactory condition To ensure continued quality service a systematic...

Page 14: ...and other components Damage to insulation and other surface materials can occur Do Not Use Compressed Air in cleaning Switchboard insulation resistance testing Maintenance after cleaning After cleani...

Page 15: ...pinched or damaged insulation Ventilation Check all grills and ventilation ports for obstructions and accumulations of dirt Clean ventilation ports if necessary For switchboards installed outdoors ins...

Page 16: ...ly 250 watts per vertical section for a sufficient period of time until the moisture disappears then remove all heat sources and materials used for drying Inspect for damage to components and any corr...

Page 17: ...testing and inspection logs Refer to the Maintenance section of this document on page 13 for detailed information DANGER HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH DE ENERGIZE BOARD PRIOR TO...

Page 18: ...nd B Ground C Ground Date All overcurrent devices closed Phase to phase connections Phase to ground connections Neutral ground connection A B A C B C A Ground B Ground C Ground Notes Date All overcurr...

Page 19: ...ntrol wiring Clean ventilation Date Checklist Notes and actions taken Cleaning Bus and cable connections Insulation inspection Overcurrent device inspection Meters Controllers Surge protective devices...

Page 20: ...ca 2021 Eaton All Rights Reserved Printed in Canada Publication No IB015002EN November 2021 Eaton is a registered trademark All other trademarks are property of their respective owners Pow R Line CS s...

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