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7

Instruction Manual 

IB015002EN

Effective November 2021

Pow-R-Line CS switchboards 

  

  

EATON

 www.EatonCanada.ca/PRLCS

 

 

 

Figure 12. Joining switchboard sections

Join sections utilizing the carriage bolts and hex nuts with captive 

Belleville-type washer through the holes provided . (See 

Figure 12

 .) 

While maintaining level and alignment of the structures, torque each 

connection to the values shown in Appendix 

Table 2

 .

If switchboard sections are outdoor type, re-install roof cap(s) . 

Visually inspect the roof cap to ensure a reliable, permanent 

watertight fit prior to energizing the switchboard .
Once the switchboard structures are attached, visually inspect the 

board for foreign objects and visually inspect the structure for proper 

clearances of live parts .

Electrical connection of  

switchboard sections

Several methods may be used to make electrical connections 

within switchboards . More than one of these methods may be used 

in a section and/or switchboard lineup . These include bus splice 

plates, factory installed cable and busway connections . Consult the 

manufacturer ’s drawings for details for each switchboard section .

Remove structure deadfront covers and side sheets as needed 

to access switchboard chassis and components . Retain all cover 

mounting hardware and covers for re-assembly . Protect hardware 

and parts from moisture, debris and damage .

Splice plates

Splice plates are short pieces of bus bar that join the main bus 

running horizontally through multiple section switchboards . 

Depending on the configuration and alignment of the switchboard, 

the splice plates used for the main cross bus may vary . These plates 

may either be flat or “Z” shaped . (See 

Figures 13

 .)

View “A”

Typical View When More

Than 1 Bar Per Phase

Splice length needs to

go to the front of the unit.

Figure 13. Splice plates

For larger amperage switchboards, multiple splice plates are to be 

used on the same phase . Maintain the orientation, by phase and 

sequence of the splice plates . The orientation of the splice plates 

must remain identical as they were shipped from the manufacturer . 

Clearances must be maintained . If unsure about the correct 

orientation or questions about the installation, contact Eaton before 

installing the splice plates .
Splice plates are used to attach the main horizontal bus between 

switchboard sections or shipping splits . While maintaining the 

correct phase orientation and sequence, install splice plates with the 

carriage bolts and hex nuts with captive Bellville washers supplied 

by the manufacturer . Refer to Appendix 

Table 2

 for torque values .

Carriage bolts must align with the corresponding rectangular holes 

in the fixed horizontal bus and the splice plates . If multiple splice 

plates are used, install in the same sequence as shipped from the 

manufacturer . The neutral (when furnished) and ground bus should 

be connected in the same manner .
Inspect splices plates and main fixed horizontal bus prior to 

installation . If there is any suspected damage, contact the 

manufacturer immediately for replacements . NEVER ENERGIZE ANY 

SWITCHBOARD WITH DAMAGED BUS OR COMPONENTS .

Summary of Contents for Pow-R-Line CS

Page 1: ...afety measures 2 Pre installation receiving handling and storage 3 Pre installation preparation 5 Considerations for seismic qualified installations 5 Electrical connection of switchboard sections 7 E...

Page 2: ...ARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED CAN RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED C...

Page 3: ...d until it has been moved into its final installation position Handling WARNING SWITCHBOARD IS TOP HEAVY USE CARE IN HANDLING Switchboards are top heavy Switchboard sections may weigh over 2000 pounds...

Page 4: ...PASS ROPES OR CABLES THROUGH LIFT HOLES USE SLINGS WITH SAFETY HOOKS OR SHACKLES SPANNER BAR CHANNEL BLOCKS SWITCHBOARD SHIPPING SKID Figure 5 Bottom lifting with sling rigging Forklifts A forklift ma...

Page 5: ...the finished grade flooring See Figure 7 Conduits must be installed in conduit area shown to ensure compliance with CEC wire bending space requirements ote N Conduit areas may vary in each section of...

Page 6: ...om any wall or building structure For other required clearances including rear connected switchboard refer to the Canadian Electrical Code CEC clearances When unpacking the switchboard exercise care n...

Page 7: ...horizontally through multiple section switchboards Depending on the configuration and alignment of the switchboard the splice plates used for the main cross bus may vary These plates may either be fl...

Page 8: ...The Canadian Electrical Code restricts the field installation of conductors that run horizontally through switchboard vertical sections Refer to the CEC for specifics When there is a shipping split be...

Page 9: ...Conductor must be stripped without damage to the conductor strands Bare strands should be of equal length flush on the end cut Do not strip off more insulation than needed Exposure of bare conductor o...

Page 10: ...on points to ensure that there is no blockage or debris Remove all debris if present 6 Verify all field bus and wire connections have the proper torque per instructions on the switchboard and on compo...

Page 11: ...drawings and electrical construction drawings for usage and placement within the switchboard Ground fault protection may be installed integral to over current device s or as a separate system Separat...

Page 12: ...HE TVSS AND SPD SURGE PROTECTION SYSTEM TO FAIL AND WILL VOID THE WARRANTY ON THE DEVICE Failure to disconnect line and neutral during testing will cause the TVSS and SPD surge protection system to fa...

Page 13: ...s and loads 4 Beginning with the main s turn ON each overcurrent device Maintenance It is essential to maintain the equipment in satisfactory condition To ensure continued quality service a systematic...

Page 14: ...and other components Damage to insulation and other surface materials can occur Do Not Use Compressed Air in cleaning Switchboard insulation resistance testing Maintenance after cleaning After cleani...

Page 15: ...pinched or damaged insulation Ventilation Check all grills and ventilation ports for obstructions and accumulations of dirt Clean ventilation ports if necessary For switchboards installed outdoors ins...

Page 16: ...ly 250 watts per vertical section for a sufficient period of time until the moisture disappears then remove all heat sources and materials used for drying Inspect for damage to components and any corr...

Page 17: ...testing and inspection logs Refer to the Maintenance section of this document on page 13 for detailed information DANGER HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH DE ENERGIZE BOARD PRIOR TO...

Page 18: ...nd B Ground C Ground Date All overcurrent devices closed Phase to phase connections Phase to ground connections Neutral ground connection A B A C B C A Ground B Ground C Ground Notes Date All overcurr...

Page 19: ...ntrol wiring Clean ventilation Date Checklist Notes and actions taken Cleaning Bus and cable connections Insulation inspection Overcurrent device inspection Meters Controllers Surge protective devices...

Page 20: ...ca 2021 Eaton All Rights Reserved Printed in Canada Publication No IB015002EN November 2021 Eaton is a registered trademark All other trademarks are property of their respective owners Pow R Line CS s...

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