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Instruction Manual 

IB015002EN

Effective November 2021

Pow-R-Line CS switchboards 

  

  

EATON

 www.EatonCanada.ca/PRLCS

To accommodate future serviceability, the manufacturer 

recommends that the head of the carriage bolt should be mounted 

from the rear of the switchboard for FRONT ACCESSIBLE 

switchboards with the hex nut with Belleville washer positioned to 

the front .
For REAR ACCESSIBLE switchboards, the manufacturer 

recommends that the head of the carriage bolt should be mounted 

from the front of the switchboard with the hex nut and Belleville 

washer positioned to the rear .
Repeat the process until all holes in the horizontal bus are connected 

with bolts and nuts for each shipping split . Inspect connections to 

ensure that there is no foreign material at the connection point and 

that all connections are properly aligned and bolts are seated .
Torque all connections to torque requirements on labels affixed to 

each switchboard and as shown in Appendix 

Table 2

 .

IFS switchboard factory cabling

Some switchboards utilize cable/wire for some connections in lieu 

of bus . Cabling is typical in Integrated Facility System™ (IFS™) 

type switchboards that incorporate lighting and appliance branch 

circuit panelboards and dry-type distribution transformers within a 

switchboard lineup .
Eaton’s selection of wire and cable follows CSA 22 .2 NO .31 

switchboard procedures, and the Canadian Electrical Code standards 

for IFS switchboards .
The manufacturer identifies each phase conductor by means of color-

coded tape if required . Markings are affixed to both the line and 

load ends of the conductors . Markings follow the industry accepted 

phase colors . (See 

Figure 14

 and 

Table 1

 .)

Factory 

Installed

Figure 14. Typical phase “A” 240 Vac wire label

Table 1.  Wire label color codes

240 Vac systems and  

below nomina

Phase A

Red

Phase B

Black

Phase C

Blue

Neutral

White

Ground

Green

Conductors installed by the manufacturer have been cut and stripped 

to pre-determined lengths for connection between components . 

When conductors are intended to run between components in 

two different sections that are joined by the manufacturer, the 

manufacturer will connect both the line and load ends of the 

conductors . 

ote: 

N

The Canadian Electrical Code restricts the field installation of 

conductors that run horizontally through switchboard vertical sections . Refer 

to the CEC for specifics .

When there is a shipping split between sections that are cabled, 

the factory connects one end of the conductor s . The remainder 

of the conductors are coiled and secured in the section with the 

connection .

Factory drawings included in the switchboard clearly indicate the 

required field connections for the coiled conductors .
Inspect conductors/cables for damage . Any damaged conductors 

must be replaced . Contact manufacturer for replacement .
Factory color-coded markings indicate phasing/neutral and are 

marked on both the line and load ends of the conductors
Using the factory drawings, the installer connects conductors to the 

component(s) indicated on the drawings keeping phases correctly 

oriented . Care should be taken in forming insulated cables to ensure 

that no insulation is forced permanently against edges of any metal 

parts .
Torque both line and load connections to values indicated on the 

labeling on the switchboard . Refer to Appendix 

Table 2

 for torque 

values .

Installation of incoming switchboard connections

 DANGER

DE-ENERGIZE SWITCHBOARD — HAZARDOUS VOLTAGE. WILL CAUSE 

SEVERE INJURY OR DEATH.

DO NOT work on electrical equipment while energized . Verify power 

entering the equipment is de-energized at the source .
Power is normally brought into a switchboard either by cable or by 

busway (busduct) .
Remove structure covers as needed to access switchboard chassis 

and components . Retain all cover mounting hardware and covers for 

re-assembly . Protect hardware and parts from moisture, debris and 

damage .

ote: 

N

As a minimum, all switchboard connections are rated for use with 

75°C or higher rated conductors . When wire is used with temperature ratings 

above 75°C, it shall be sized based on the ampacity of wire rated 75°C . 

Wire/cabling

When cable connections are used, either mechanical set screw 

or compression lugs are typically supplied . (See 

Figure 15

 .) See 

factory drawing for specific lug terminations and wire ranges . Some 

utilities make their own service entrance connections . In these 

cases, the manufacturer typically supplies lug landing provisions or a 

landing pad in lieu of lugs . These are designed to the specific utility’s 

requirements . Refer to the manufacturer’s drawings for specifics 

covering this connection . 

Summary of Contents for Pow-R-Line CS

Page 1: ...afety measures 2 Pre installation receiving handling and storage 3 Pre installation preparation 5 Considerations for seismic qualified installations 5 Electrical connection of switchboard sections 7 E...

Page 2: ...ARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED CAN RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED C...

Page 3: ...d until it has been moved into its final installation position Handling WARNING SWITCHBOARD IS TOP HEAVY USE CARE IN HANDLING Switchboards are top heavy Switchboard sections may weigh over 2000 pounds...

Page 4: ...PASS ROPES OR CABLES THROUGH LIFT HOLES USE SLINGS WITH SAFETY HOOKS OR SHACKLES SPANNER BAR CHANNEL BLOCKS SWITCHBOARD SHIPPING SKID Figure 5 Bottom lifting with sling rigging Forklifts A forklift ma...

Page 5: ...the finished grade flooring See Figure 7 Conduits must be installed in conduit area shown to ensure compliance with CEC wire bending space requirements ote N Conduit areas may vary in each section of...

Page 6: ...om any wall or building structure For other required clearances including rear connected switchboard refer to the Canadian Electrical Code CEC clearances When unpacking the switchboard exercise care n...

Page 7: ...horizontally through multiple section switchboards Depending on the configuration and alignment of the switchboard the splice plates used for the main cross bus may vary These plates may either be fl...

Page 8: ...The Canadian Electrical Code restricts the field installation of conductors that run horizontally through switchboard vertical sections Refer to the CEC for specifics When there is a shipping split be...

Page 9: ...Conductor must be stripped without damage to the conductor strands Bare strands should be of equal length flush on the end cut Do not strip off more insulation than needed Exposure of bare conductor o...

Page 10: ...on points to ensure that there is no blockage or debris Remove all debris if present 6 Verify all field bus and wire connections have the proper torque per instructions on the switchboard and on compo...

Page 11: ...drawings and electrical construction drawings for usage and placement within the switchboard Ground fault protection may be installed integral to over current device s or as a separate system Separat...

Page 12: ...HE TVSS AND SPD SURGE PROTECTION SYSTEM TO FAIL AND WILL VOID THE WARRANTY ON THE DEVICE Failure to disconnect line and neutral during testing will cause the TVSS and SPD surge protection system to fa...

Page 13: ...s and loads 4 Beginning with the main s turn ON each overcurrent device Maintenance It is essential to maintain the equipment in satisfactory condition To ensure continued quality service a systematic...

Page 14: ...and other components Damage to insulation and other surface materials can occur Do Not Use Compressed Air in cleaning Switchboard insulation resistance testing Maintenance after cleaning After cleani...

Page 15: ...pinched or damaged insulation Ventilation Check all grills and ventilation ports for obstructions and accumulations of dirt Clean ventilation ports if necessary For switchboards installed outdoors ins...

Page 16: ...ly 250 watts per vertical section for a sufficient period of time until the moisture disappears then remove all heat sources and materials used for drying Inspect for damage to components and any corr...

Page 17: ...testing and inspection logs Refer to the Maintenance section of this document on page 13 for detailed information DANGER HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH DE ENERGIZE BOARD PRIOR TO...

Page 18: ...nd B Ground C Ground Date All overcurrent devices closed Phase to phase connections Phase to ground connections Neutral ground connection A B A C B C A Ground B Ground C Ground Notes Date All overcurr...

Page 19: ...ntrol wiring Clean ventilation Date Checklist Notes and actions taken Cleaning Bus and cable connections Insulation inspection Overcurrent device inspection Meters Controllers Surge protective devices...

Page 20: ...ca 2021 Eaton All Rights Reserved Printed in Canada Publication No IB015002EN November 2021 Eaton is a registered trademark All other trademarks are property of their respective owners Pow R Line CS s...

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