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Instruction Manual 

IB015002EN

Effective November 2021

Pow-R-Line CS switchboards 

  

  

EATON

 www.EatonCanada.ca/PRLCS

Pre-installation: receiving,  

handling, and storage

Receiving

Upon delivery, use the packing list to confirm the number of items 

against what was received to ensure that the shipment is complete . 

Any discrepancies should be noted on the freight bill before signing . 

Report any shortages or damage to the freight carrier immediately .
Immediately upon receipt of the switchboard, the plastic covering 

should be carefully removed and a thorough inspection of each 

section should be made to detect any damage incurred during 

shipment . Any damage should be noted on the bill of lading (freight 

bill) and the consignee receiving the equipment should notify 

the freight carrier . 

FAILURE TO NOTIFY THE FREIGHT CARRIER 

OF DAMAGE IN A TIMELY MANNER MAY RESULT IN THE 

CONSIGNEE ASSUMING THE COSTS ASSOCIATED WITH REPAIR 

OR REPLACEMENT OF DAMAGED EQUIPMENT.

 

After inspection, it is recommended that a plastic covering be used 

to protect the equipment from dust, dirt, moisture and damage until 

ready for installation .

The switchboard should remain attached to its shipping skid until it 

has been moved into its final installation position .

Handling

 WARNING

SWITCHBOARD IS TOP HEAVY. USE CARE IN HANDLING.

Switchboards are top heavy . Switchboard sections may weigh over 

2000 pounds . Before moving or lifting, verify that the equipment 

used to handle the switchboard is within safe limits of its lifting 

capacity .
Switchboard shipping lengths will vary . Each shipping section is 

bolted with lag bolts to heavy wooden skids that extend beyond all 

sides of the switchboard .
DO NOT pass cables or chains through the holes in the lifting 

means . Utilize cables or chain with hooks or shackles rated for the 

load and weight of the switchboard shipping length to be lifted .
Prepare a sling and a spanner or spreader . (See 

Figure 4

 and 

5

 .) 

Eaton does not provide chain, cables, shackles, hooks, spanner 

or spreader . Lifting bars on long lineups may require additional 

spreaders to reduce any horizontal compressive force .

Utilizing lifting means

Top Lifting means are bolted to each main switchboard shipping 

length(See figure 1) . It includes a grade 5, 3/8”-16 hex bolt 1-1/2” 

lg, two washers, Hex nut, internal support for each side and three 

lifting eyes for each corner . See Figure 2 . Torque rating for the bolt is 

26 ft-lbs . Lifting angle minimum 45degree . If 45degree angle can’t 

be achieved use normal derating factor based on reduced lift angle . 

Figure 1. 

Figure 2. 

Figure 3. 

Summary of Contents for Pow-R-Line CS

Page 1: ...afety measures 2 Pre installation receiving handling and storage 3 Pre installation preparation 5 Considerations for seismic qualified installations 5 Electrical connection of switchboard sections 7 E...

Page 2: ...ARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED CAN RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED C...

Page 3: ...d until it has been moved into its final installation position Handling WARNING SWITCHBOARD IS TOP HEAVY USE CARE IN HANDLING Switchboards are top heavy Switchboard sections may weigh over 2000 pounds...

Page 4: ...PASS ROPES OR CABLES THROUGH LIFT HOLES USE SLINGS WITH SAFETY HOOKS OR SHACKLES SPANNER BAR CHANNEL BLOCKS SWITCHBOARD SHIPPING SKID Figure 5 Bottom lifting with sling rigging Forklifts A forklift ma...

Page 5: ...the finished grade flooring See Figure 7 Conduits must be installed in conduit area shown to ensure compliance with CEC wire bending space requirements ote N Conduit areas may vary in each section of...

Page 6: ...om any wall or building structure For other required clearances including rear connected switchboard refer to the Canadian Electrical Code CEC clearances When unpacking the switchboard exercise care n...

Page 7: ...horizontally through multiple section switchboards Depending on the configuration and alignment of the switchboard the splice plates used for the main cross bus may vary These plates may either be fl...

Page 8: ...The Canadian Electrical Code restricts the field installation of conductors that run horizontally through switchboard vertical sections Refer to the CEC for specifics When there is a shipping split be...

Page 9: ...Conductor must be stripped without damage to the conductor strands Bare strands should be of equal length flush on the end cut Do not strip off more insulation than needed Exposure of bare conductor o...

Page 10: ...on points to ensure that there is no blockage or debris Remove all debris if present 6 Verify all field bus and wire connections have the proper torque per instructions on the switchboard and on compo...

Page 11: ...drawings and electrical construction drawings for usage and placement within the switchboard Ground fault protection may be installed integral to over current device s or as a separate system Separat...

Page 12: ...HE TVSS AND SPD SURGE PROTECTION SYSTEM TO FAIL AND WILL VOID THE WARRANTY ON THE DEVICE Failure to disconnect line and neutral during testing will cause the TVSS and SPD surge protection system to fa...

Page 13: ...s and loads 4 Beginning with the main s turn ON each overcurrent device Maintenance It is essential to maintain the equipment in satisfactory condition To ensure continued quality service a systematic...

Page 14: ...and other components Damage to insulation and other surface materials can occur Do Not Use Compressed Air in cleaning Switchboard insulation resistance testing Maintenance after cleaning After cleani...

Page 15: ...pinched or damaged insulation Ventilation Check all grills and ventilation ports for obstructions and accumulations of dirt Clean ventilation ports if necessary For switchboards installed outdoors ins...

Page 16: ...ly 250 watts per vertical section for a sufficient period of time until the moisture disappears then remove all heat sources and materials used for drying Inspect for damage to components and any corr...

Page 17: ...testing and inspection logs Refer to the Maintenance section of this document on page 13 for detailed information DANGER HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH DE ENERGIZE BOARD PRIOR TO...

Page 18: ...nd B Ground C Ground Date All overcurrent devices closed Phase to phase connections Phase to ground connections Neutral ground connection A B A C B C A Ground B Ground C Ground Notes Date All overcurr...

Page 19: ...ntrol wiring Clean ventilation Date Checklist Notes and actions taken Cleaning Bus and cable connections Insulation inspection Overcurrent device inspection Meters Controllers Surge protective devices...

Page 20: ...ca 2021 Eaton All Rights Reserved Printed in Canada Publication No IB015002EN November 2021 Eaton is a registered trademark All other trademarks are property of their respective owners Pow R Line CS s...

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