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IB140012EN

Instructional Booklet

Page

 

6

Effective: March 2021

Operation and Maintenance Manual,

Automatic Transfer Switch Controller, ATC-900

1.5.4 How the ATC-900 evaluates Closed or In-phase transitions

The controller software will confirm that the Closed Transition 

(CT) or In-phase transition is enabled through the set-points.  

When Source 1 and Source 2 are both Available within voltage 

and frequency set point tolerances:

If S1 and S2 set points (UV/OV, UF/OF) are identical, there can 

be a difference in voltage and/or frequency when transition 

occurs.  Also, if there is a difference in setpoints, the actual 

voltage and/or frequency may be identical when the transition 

occurs.

It confirms that sources are within Closed or In-phase transi-

tions set point tolerances when:

– Voltage difference for Closed = +/- 1 to 5%, 
– There is no voltage difference setpoint for in-phase.  As 

long as both voltages are with in voltage limits any differ-

ence in acceptable

– Freq. difference = +/- 0 to 0.3 Hz for closed
– Freq. difference = +/- 0 to 3 Hz for In-phase 
– Phase Angle closed or in-phase, when the number of Gen-

erators = 0, the phase angle difference is fixed at +/- 8 

degrees 

– Phase Angle closed or in-phase, when the number of Gen-

erators = 1 or 2, the phase angle difference is fixed at +/- 

5 degrees 

The controller attempts to close or in-phase transition until the 

Sync Timer's set point (1 to 60 min) expires. 

Synchroscope Data for In-phase & Closed Transitions

The synchroscope is a useful tool for sync type transitions. When 

the controller is waiting for synchronization for either In-phase or 

Closed transitions, there is a timer countdown and the display will 

show the following:

Phase Angle  xxx degrees          Sync Timer   hh:mm:ss

The phase angle is between 0 and 365 degrees. On each closed 

transition type switch, there is a parallel limit timer that either 

opens the breaker or sends a close to user terminal blocks (con-

tactor types) that can be used to open breakers upstream, if the 

overlap time is greater than what was set by the user.  Please 

check the switch instruction booklet for more information. 

Section 2: Hardware Description

2.1 General

The purpose of this section is to familiarize the reader with ATC-

900 hardware, its nomenclature, and to list the unit’s specifica-

tions. The information presented is divided into the following four 

parts:

Operator Panel; 

Rear Access Area; 

External Hardware; and

Specification Summary.

2.2 Operator Panel

The operator panel, which is normally accessible from the outside 

of a panel or door, provides a means for:

Being alerted to specific conditions; 

Receiving functional help; 

Programming; and

Parameter Monitoring/Selection/Metering.

LEDs, a display, pushbuttons, and a mimic bus make up the front 

accessible operator panel (Figure 

1

).

The Color high resolution TFT LCD is used to display all ATC-900 

monitored parameters, setpoints and messages in an easy to read 

format. The display is approximately 2.25" x 4" (57.15mm x 

101.6mm). The TFT display is not a touch screen.
The front operator panel supports seven long-life extended tem-

perature membrane pushbuttons.

2.3 Rear Access Area

The rear access area of the ATC-900 is normally accessible from 

the rear of an open switch panel door (Figure 

2

).

All wiring connections to the ATC-900 are made at the rear of the 

chassis. For the sake of uniform identification, the frame of refer-

ence when discussing the rear access area is facing the back of 

the ATC-900 with the panel door open. Keeping safety in mind, 

programming and downloading setpoints, history, and events can 

all be accomplished with the front door closed. A USB connector 

with a cover is brought out from the back of the controller to the 

front of the door on the switch using the device panel.

2.3.1 Connections on Chassis

The rear of the chassis provides self locking female connectors. 

See Figure 2 for connections for the left, right, and top of the 

ATC-900. See Section 4 for more information on input functional-

ity. The part numbers of the connectors are shown below:

Connector Designation

J1  Source 1 Sense Lines
J2  Source 2 Sense Lines
J3  Load Sense Lines
J4 Programmable Outputs (4) & Source Available Form C 
J5 RS-232 (Factory Use)
J6 Transfer Control and Aux Inputs
J7 Control Power from Sources 1 and 2 (see note below)
J8 USB Stick (thumb) Drive Connection (connector brought out to 

front door panel)

J9 Programmable Inputs (4)
J11 I/O Module Interface
J12 Modbus 485 (User)
J13  RS-422 (Future Use)
J14 DCT Module Interface

Note:

Controller power for Source 1, J7-1,2 must be electrically isolated 

from control power for Source 2, J7-3,4. 

Summary of Contents for ATC-900

Page 1: ...escription Page 1 Introduction 2 2 Hardware Description 6 3 Operator Panel and Display Menus 12 4 Operation 15 5 Setpoint Programming and I O Programming Using the Color Display 18 6 Troubleshooting a...

Page 2: ...e strict liability or otherwise for any special indirect incidental or conse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system co...

Page 3: ...00 4 3 Radiated susceptibility tests IEC 61000 4 4 Fast transient tests IEC 61000 4 5 Surge withstand tests IEC 61000 4 6 Conducted immunity tests IEC 61000 4 11 Voltage dips and interruptions IEC 610...

Page 4: ...ble I Os are covered in Section 5 The only item that is optional for the transfer switch is the closed transition optional feature The closed transition operation is cov ered in section 1 5 3 The swi...

Page 5: ...ust be synchronized in frequency phase and voltage before the transfer is initiated In phase transition is a feature that will allow a transfer between two live sources only when the phase difference...

Page 6: ...liarize the reader with ATC 900 hardware its nomenclature and to list the unit s specifica tions The information presented is divided into the following four parts Operator Panel Rear Access Area Exte...

Page 7: ...er stand LED type 4 Color Display Window easy to read monitored param eters setpoints and messages 5 Bypass Timer used simultaneously to bypass timers such as TDNE TDEN and TDEC 6 Help Pushbutton prov...

Page 8: ...n the controller The DCT is used to measure load current when selective load shed is enabled The DCT Module also has a 24 Vdc input for powering the ATC 900 controller If 120 VAC and 24 Vdc is supplie...

Page 9: ...T 991 Effects of shipping and storage test Thermal cycling test Humidity test UL 1008 Dielectric test FCC Part 15 Conducted radiated emissions Class A CISPR 11 Conducted radiated emissions Class A IEC...

Page 10: ...igure 5 I O Module s Wiring 2 5 3 Ethernet Module Description The Ethernet Communications Module is an optional accessory that operates as a communicating device in conjunction with a the ATC 900 via...

Page 11: ...idity non condensing Enclosure Compatibility NEMA 12 standard mounting NEMA 4 4X mounted with gasket between panel and device faceplate NEMA 3R outdoor UV Resistant ATC 900 Faceplate System Voltage Ap...

Page 12: ...s like the up down left and right Arrows will also continue to scroll if they are pressed and not released 3 3 2 Help Pushbutton When the Help pushbutton is pressed and released with the ATC 900 in an...

Page 13: ...e Diff iv In Phase Transition No Sync to Alarm or Open v Frequency Diff vi Sync Timer vii Time Delay Neutral TDN viii Load Decay d Screen 4 Setpoints Switch Type Settings 4 of 4 2 View Setpoints Time...

Page 14: ...Event Details c Hi Speed Captures d Event Data 8 System Info Figure 7b a Style b Transitions c GO Number d Serial Number e Fixed I O f Firmware Versions g Time Date 9 USB Menu a Save Setpoints b Load...

Page 15: ...ure 2 for a graphical representation and position of all input connections There are two types of I Os programmable and fixed Most I O are programmable by the user at any time There are a few that are...

Page 16: ...t input is de activated Bypass Timers Input This momentary contact will bypass the timer for TDEN TDNE TDN TDES and TDEC By pushing the Help and Enter buttons on the front of the controller Bypass Tim...

Page 17: ...lay Neutral TDN Time Delay Normal Disconnect TDND Time Delay Normal Reconnect TDNR Time Delay Emergency Disconnect TDED Time Delay Emergency Reconnect TDER Pre transfer Delay Signal TD PRE TRAN Post t...

Page 18: ...the communications port Users can reprogram setpoints as well as other parameters Up to four optional I O modules each having four in and four out programmable I Os can be used with the ATC 900 That...

Page 19: ...ements of the Load Note that the DCT module is required to display Load current Watts VAR VA and power factor Other wise only voltage measurements will be shown See Section 2 for the DCT Module specif...

Page 20: ...mmable I O The System Setpoints screen contains normal voltage frequency preferred source CT Ratio communications closed or open and several more After the initial setting of these system setpoints th...

Page 21: ...tenance Manual Automatic Transfer Switch Controller ATC 900 Figure 11 Setting Setpoints All setpoints are set in this way The display gives the user a quick look at not just one setpoint but the whole...

Page 22: ...engine 2 start 259 Minutes 0 03 4A Time delay engine cool off 0 9999 seconds 5 00 7A Time delay engine fail timer 0 60 seconds 0 06 Unbalance phase loss time delay 0 30 seconds 0 20 Any TDES value abo...

Page 23: ...Selective Load Shed General Alarm Indication Contact Monitor Mode ATS in Test Engine Test Aborted Cooldown in Process Engine Start Contact Status Gen 1 2 LOAD SHED Emergency Inhibit On ATS on Bypass L...

Page 24: ...ample When the I O is Fixed the display will show the particular I O in the designated slot The display will show a fixed I O as black instead of blue Table 8 shows the features and the I O of the con...

Page 25: ...ne Test 6B Engine Test Pushbutton on Panel S S S S S S S S S 6C Remote Engine Test INPUT P P P P P P P P P I 7B Time Delay Engine Fail TDEF Adjustable 0 60 Sec S S S S S S S S S Pushbutton Bypass 8E B...

Page 26: ...Transfer Signal Contacts Form C P P P P P P P P P O 36 Load Shed S2 Inhibit INPUT P P P P P P P P P I 36A Load Shed S2 Inhibit w Keyed Switch INPUT OF OF OF OF OF OF OF OF OF I 37 Go to Isolated Posit...

Page 27: ...81F Engine Start Contact Status Gen 1 Gen 2 OUTPUT P P P P P P P P P O 81G LOAD SHED S2 Inhibit On OUTPUT P P P P P P P P P O 81GL LOAD SHED S2 Inhibit On w white indicating light OF OF OF OF OF OF O...

Page 28: ...Stuck waiting for Neutral position ATC 900 is malfunctioning Verify that control power is connected at J7 and that it is within specifications Mechanical problem No inputfrom limit switch Replace the...

Page 29: ...not locked in Statis lamp is on Monitor Mode Unit is in manual mode Close the door s assure contactor s is locked in turn top user switch to auto matic Unit displays Lockout No contact closure at Loc...

Page 30: ...ine voltage and frequency available at ter minals N1 N2 and N3 Record the readings If YES Proceed to Step 4 If NO Check Preferred source Step 4 Is the transformer voltage selector plug in the correct...

Page 31: ...o be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to ensure reconnection can be correctly performed Taking a pi...

Page 32: ...removed to when the switch transferred includ ing engine start and source available Historical Data Figure 15 Historical Data Screen The Historical Data display indicates historical and cumulative co...

Page 33: ...splay Insufficient Memory To load controller setpoints from a setpoint file on your USB flash drive use the arrow keys to navigate to the Load Setpoints icon and press Enter The Load Setpoints feature...

Page 34: ...defined period of time TDER with a range of 0 60 seconds A flowchart example is shown in Appendix C Feature System Nominal Frequency NOMF There are only two choices for system nominal frequency of the...

Page 35: ...pushbutton remote switch to any of the Inputs to do the same function This feature is usually used in testing when it is not desirable to wait for completion of the tim ing sequence Feature 9B Mainten...

Page 36: ...bal ance must drop to a value that is below the pickup setting to stop the timer or to become available after the timer expires This can be disabled in the setpoint settings under menu 3 in the Setpoi...

Page 37: ...Source See the Con trol Inputs section for more information The ATC 900 when used in conjunction with the optional DCT metering module has the ability to shed and pick up loads based on available gene...

Page 38: ...er failure of S2 The Generator Fail Alarm remains active until either manually cleared or until Second ary In is removed and re asserted to start a new session Once a generator fails the other generat...

Page 39: ...Source Gen Start Set Emergency Source to Idle state Yes No No Set transfer switch to Emergency Source No TDN or TDNE if switch was previously on Normal Source No Change to Preferred Source Gen Start o...

Page 40: ...C Set Source 2 to Idle state Yes No No Set transfer switch to Source 2 No TDN or TDNE if switch was previously on Source 1 Turn off Source 1 Gen Start after fixed 5 minute TDEC Set Source 1 to Idle st...

Page 41: ...se of Phase Angle 13 Source 1 Mech Failed to Open The Source 1 Mechanism for a breaker or contactor did not open 14 Source 1 Mech Failed to Close The Source 1 Mechanism for a breaker or contactor did...

Page 42: ...1 is not available to switch to neutral 3 Time Delay Normal to Emergency Countdown timer before normal is opened for transfer to emergency source 4 Time Delay Normal Reconnect Countdown timer for whe...

Page 43: ...e manual retransfer feature Selection of this option automatically adds option 29J 36 I Load Shed Emergency Inhibit Enables load shed S2 Inhibit See 36A 36A I Load Shed Emergency Inhibit w Keyed Switc...

Page 44: ...rovides remote indication that the ATS is currently running a test The test could be initiated by the device panel engine test pushbutton or automatically using the programmed engine excersier 81D O E...

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Page 48: ...Normal TDND 0 Disconnected from both TDNR Counting Down Normal Available Set TDNR Emergency Available Set TDNE Emergency Unavailable Clear TDNE Normal Available Clear TDND Normal Unavailable Set TDND...

Page 49: ...ailable fail safe transfer TDED Time Delay Emergency Disconnect 0 10 sec TDEN Time Delay Emergency to Normal 0 9999 sec TDER Time delay Emergency Reconnect 0 60 sec Disconnected from both No Timers Co...

Page 50: ...ADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability...

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